HINO 155 155h 195 195h 238 258LP 268 338 358 Truck Workshop Repair Service Manual 2013 PDF - MHINOMISC13OPES.zip

A full repair and service manual, complete with electrical wiring diagrams, covering the MY2013 HINO Trucks 155, 155h, 195, 195h & 238, 258LP, 268, 338, 358 Series. It contains every technical detail needed to maintain, troubleshoot, fix, and service these trucks just the way professional technicians do.

The HINO Trucks 155, 155h, 195, 195h & 238, 258LP, 268, 338, 358 model workshop service & repair manual contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

S1-LXJE12A.pdf

S1-LXJE12A_EWD.pdf

S1-UNAE12A-1.pdf

S1-UNAE12A-2.pdf

S7-LXJE12A_1.pdf

S7-LXJE12A_2.pdf

S7-LXJE12A_3.pdf

S7-LXJE12A_4.pdf

S7-LXJE12A_5.pdf

S7-UNAE12A-1.pdf

S7-UNAE12A-2.pdf

S7-UNAE12A-3.pdf

Total Pages: 9,321 pages

File Format: PDF (Windows & Mac & Linux)

Language: English

Applicable for HINO 155, 155h, 195, 195h series, equipped with J05E engine

Applicable for HINO 238, 258LP, 268, 338, 358 series, equipped with J08E-VB and J08E-VC engine

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TABLE OF CONTENTS

GENERAL INTRODUCTION

CLUTCH EQUIPMENT

CLUTCH MAIN UNIT

CLUTCH CONTROL

TRANSMISSION EQUIPMENT

TRANSMISSION MAIN UNIT

TRANSFER MAIN UNIT

AUTOMATIC TRANSMISSION

PTO (POWER TAKE-OFF)

TRANSMISSION / TRANSFER CONTROL

PROPELLER SHAFT EQUIPMENT

PROPELLER SHAFT

DIFFERENTIAL EQUIPMENT

DIFFERENTIAL CARRIER

BRAKE EQUIPMENT

SERVICE BRAKE

ABS

ES START (EASY & SMOOTH START) SYSTEM

EXHAUST BRAKE

RETARDER BRAKE

PARKING BRAKE

STEERING EQUIPMENT

STEERING UNIT

POWER STEERING

AXLE EQUIPMENT

FRONT AXLE

REAR AXLE

WHEEL & TIRE

SUSPENSION EQUIPMENT

SUSPENSION

CHASSIS EQUIPMENT

CHASSIS FRAME

COUPLER (5TH WHEEL)

PINTLE HOOK

CAB EQUIPMENT

CAB

ELECTRICAL EQUIPMENT

ELECTRIC WIRE

HYBRID SYSTEM

...

2013 Hino-155-195-155h-195h Body Build Manual....2

index....2

US cover....3

COVER ....3

BACK COVER ....4

BACK COVER ....5

US WARNING....6

US XZU Chap01....7

Chapter 1....7

PURPOSE....8

RELATION TO OTHER HINO MANUALS....8

NON-GUARANTEE....8

CERTIFICATION AND COMPLIANCE WITH SAFETY REGULATIONS AND STANDARDS....9

INSTALLATION, MODIFICATION AND ALTERATION....9

CHANGE OF THIS BOOK....9

RELATION BETWEEN THIS BOOK AND THE VEHICLE WARRANTY....10

FURTHER INFORMATION....10

US XZU Chap02....11

Chapter 2....0

SAFETY STANDARDS....12

VEHICLE NOISE REGULATIONS INFORMATION....16

EMISSION CONTROL REGULATIONS....17

US XZU Chap03....19

Chapter 3....19

MODEL LINE-UP....20

WEIGHTS AND DIMENSIONS....21

WEIGHT DISTRIBUTION OF THE OPTION EQUIPMENT....29

BODY TYPES....30

US XZU Chap04....31

Chapter 4....31

WARNING....32

GENERAL PRECAUTIONS....35

WEIGHT DISTRIBUTION AND CENTER OF GRAVITY....39

FIRE SHIELD....40

CLEARANCE BETWEEN CAB AND REAR BODY OR EQUIPMENT....41

SPACE FOR MAINTENANCE OF BATTERY....45

FUEL FILLER FOR FUEL TANK....46

PRECAUTION FOR CAUTION LABEL OF FUEL TANK....46

INSTALLATION OF FENDER AND MUDGUARD....48

CAUTIONS ON WELDING....48

PROTECTION OF INTERFERENCE WITH REAR SPRING AND REAR SPRING HANGE....55

NOTES ON SYSTEM CONTROL COMPUTERS....56

PROCESS FOR REMOVING THE INSTRUMENT PANEL....58

PRECAUTION FOR REINSTALLING WASHER TANK INLET....62

NOTES ON ADDITIONAL WIRING IN THE ENGINE COMPARTMENT....65

CAUTION ON VEHICLE STORAGE....65

PRECAUTIONS FOR EXHAUST SYSTEM....66

DPR MUFFLER....69

PRECAUTION FOR DEF - SCR SYSTEM....71

INSTALLATION OF FUEL INLET PIPE....75

PRECAUTIONS FOR THE FUEL HOSE AND PIPE....79

PRECAUTION ON BODY MOUNTING WORK....81

PROVISION FOR AM RADIO NOISE....85

FOR THE INSTALLING EQUIPMENT ON THE CAB ROOF....87

US XZU Chap05....88

Chapter 5....88

GENERAL CAUTIONS....89

PRECAUTION FOR THE TIGHTENING BOLT AND NUT OF THE CHASSIS FRAME....90

MATERIAL FOR CHASSIS FRAME MODIFICATIONS....90

CHASSIS FRAME HOLE PATTERN....91

CHASSIS FRAME DRILLING....92

FLANGE CUTTING....93

CHASSIS FRAME WELDING....93

REAR OVERHANG EXTENSION....95

STIFFENING OF SIDE RAILS....97

PROPELLER SHAFT MODIFICATION AND ALTERATION....102

SERVICE BRAKE MODIFICATIONS....102

ELECTRIC WIRING MODIFICATIONS....118

ALTERATION OF EXHAUST SYSTEM....119

CAUTIONS NEEDED IN ADDITIONAL MACHINING AND ALTERATION OF THE CAB....120

US XZU Chap06....121

Chapter 6....121

MAIN SILL (OR SUB-FRAME)....122

REAR AXLE....127

REAR BODY LENGTH AND MAIN SILL (SUB-FRAME) DIMENSIONS....128

U-BOLTS....128

MOUNTING SUB-FRAME WITH U-BOLT....132

MOUNTING OF REAR FENDER AND MUDGUARD....133

US XZU Chap07....135

Chapter 7....135

WARNING....136

LAMPS, REFLECTIVE DEVICES AND ASSOCIATED EQUIPMENT....137

FUSE BLOCK, RELAY PANEL AND FUSIBLE LINK BLOCK....140

ALTERNATOR OUTPUT CHARACTERISTIC....151

ELECTRICAL POWER SOURCES....152

BACK-UP BUZZER....159

HARNESS WIRING....160

US XZU Chap08....173

Chapter 8....173

GENERAL CAUTIONS....174

CAUTIONS FOR USE OF THINNER AND SOLVENTS CONTAINING THINNER....174

THE PARTS WHICH HAVE NO RESISTANCE TO HIGH TEMPERATURE AND THEIR TEMPERATURE LIMIT....176

CAUTIONS ON THE TOP COAT OF PAINT....176

CAUTIONS FOR FORCED DRYING....177

PRINCIPAL PARTS AND ALLOWABLE HEAT LIMIT....178

HOW TO DISMOUNTING & REMOUNTING THE PARTS OF CAB....182

THE KIND AND THE ATTACHING POSITION OF MARK AND ORNAMENT....191

PRECAUTIONS FOR FITTING AND STORING THE CAUTION PLATE....194

HANDLING OF COMPUTERS (ECU)....195

CAUTIONS FOR PAINTING THE TIRE WHELS....196

PRECAUTION FOR INSTALLING TIRE WHEL ONTO THE VEHICLE....197

TIGHTENING TORQUE OF WHEL NUT....197

US XZU Chap09....198

Chapter 9....198

CAB DRAWINGS....199

CAB BACK DRAWINGS....201

CHASSIS DRAWINGS....213

CHASSIS FRAME DRAWINGS....235

US XZU Chap10....253

Chapter 10....253

FUEL TANK....254

BATTERY....256

EXHAUST SYSTEM....258

US XZU Chap11....259

Chapter 11....259

HINO GENUINE P.T.O.....260

TRANSMISSION MODELS TO BE INSTALLED HINO?S VEHICLES....260

OTHER NOTICES....261

MOUNTING POSITION OF TRANSMISSION P.T.O. ASSY....262

ENGINE REV. CONTROL FOR MOUNTING OF BODY OR EQUIPMENT....263

US XZU Chap12....267

Chapter 12....267

DIAGRAM OF FRAME SECTION MODULUS....268

SUSPENSION DEFLECTION CHART....273

BRAKE PIPING DIAGRAM....277

ELECTRIC WIRING DIAGRAM....279

CONNECTORS....322

METRIC/U.S. CUSTOMARY UNIT EQUIVALENTS....417

2013 Hino-238-258-268-338 Body Build Manual....418

S1-LXJE12A....991

FOREWORD....991

CHAPTER REFERENCES....992

INDEX....993

GENERAL INTRODUCTION....995

HOW TO IDENTIFY VEHICLE TYPE....996

HOW TO IDENTIFY VEHICLE TYPE....996

VEHICLE MODEL....996

VEHICLE IDENTIFICATION NUMBER (VIN) STRUCTURE....997

APPEARANCE OF VEHICLE....998

APPEARANCE....998

APPEARANCE OF VEHICLE....998

SAFETY INSTRUCTIONS AND READINESS TO WORK....999

WARNING....999

GENERAL PRECAUTIONS....999

IDENTIFICATION INFORMATION....1003

SAFETY INSTRUCTIONS FOR WORK....1006

PRECAUTIONS....1006

INTRODUCTION TO WORKSHOP MANUAL....1010

GENERAL....1010

INTRODUCTION TO DESCRIPTIONS....1011

DEFINITION OF TERM....1013

TIGHTENING OF BOLTS AND NUTS....1014

BOLTS AND NUTS....1014

PURPOSES OF TIGHTENING TORQUE....1014

CAUTIONS TO PREVENT LOOSENESS....1014

TYPES AND IDENTIFICATION....1015

COMPATIBILITY (NO COMPATIBILITY IN BOLTS AND NUTS)....1016

STRENGTH CLASSES AND SYMBOLS....1017

PART No.....1018

LIST OF TIGHTENING TORQUE....1019

TIGHTENING OF FLARE NUTS AND HOSES....1021

HANDLING OF LIQUID GASKET....1022

LIQUID GASKET....1022

GLOSSARY....1023

DEFINITION OF ABBREVIATION IN THIS MANUAL....1023

LIST OF ABBREVIATION....1023

GLOSSARY OF SAE AND HINO TERMS....1026

LUBRICANTS....1029

LUBRICANTS....1029

RECOMMENDED LUBRICANTS....1029

HYBRID....1031

STANDARD VALUE....1032

HYBRID SYSTEM....1032

SERVICE PLUG....1032

PCU....1032

HV BATTERY....1033

HV BATTERY COOLING FAN....1033

HV BATTERY ECU....1033

SYSTEM MAIN RELAY JUNCTION BLOCK....1033

INVERTER....1034

HV-ECU....1034

HYBRID JUNCTION BLOCK....1034

WATER PUMP....1035

INVERTER RADIATOR....1035

COOLANT....1035

MOTOR CABLE....1035

REQUIRED ITEMS....1036

HYBRID SYSTEM....1036

HYBRID SYSTEM....1036

SERVICE PLUG....1036

COOLANT....1036

HYBRID SYSTEM....1037

HYBRID SYSTEM....1037

CAUTIONS....1037

SERVICE PLUG....1041

COMPONENT LOCATOR....1041

UNIT CHECK....1041

REPLACEMENT....1042

PCU....1044

COMPONENT LOCATOR....1044

REPLACEMENT....1048

HV BATTERY....1053

COMPONENT LOCATOR....1053

REPLACEMENT....1055

HV BATTERY COOLING FAN....1060

COMPONENT LOCATOR....1060

REPLACEMENT....1062

HV BATTERY ECU....1065

COMPONENT LOCATOR....1065

REPLACEMENT....1066

SYSTEM MAIN RELAY JUNCTION BLOCK....1069

COMPONENT LOCATOR....1069

REPLACEMENT....1070

INVERTER....1072

COMPONENT LOCATOR....1072

REPLACEMENT....1073

HV-ECU....1077

COMPONENT LOCATOR....1077

REPLACEMENT....1078

HYBRID JUNCTION BLOCK....1080

COMPONENT LOCATOR....1080

REPLACEMENT....1081

WATER PUMP....1084

COMPONENT LOCATOR....1084

REPLACEMENT....1085

INVERTER RADIATOR....1088

COMPONENT LOCATOR....1088

REPLACEMENT....1089

COOLANT....1092

REPLACEMENT....1092

MOTOR CABLE....1094