Komatsu WA200L WA200PT(L) Wheel Loader WA200-5L WA200PT-5 Workshop Repair Service Manual PDF - MKMTSWA200PT.zip
A full workshop service and repair manual, complete with Electrical Wiring Diagrams, covering the Komatsu Wheel Loaders WA200-5L, WA200PT-5, and WA200PT-5L — packed with every technical detail needed to service, troubleshoot, fix, and overhaul these machines just like a seasoned professional technician.
This Komatsu Wheel Loaders WA200L, WA200PT(L) workshop service repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
CEAM013700 - Wheel Loader GALEO WA200PT-5L Operation & Maintenance Manual.pdf
CEBM013003 - Wheel Loader GALEO WA200-5L, WA200PT-5L Shop Manual.pdf
SEBM033307 - Wheel Loader WA200-5, WA200PT-5 Shop Manual.pdf
SEBM033309 - Wheel Loader WA200-5, WA200PT-5 Shop Manual.pdf
TEN00080-00 - Wheel Loader GALEO WA200L-5 Operation & Maintenance Manual.pdf
TEN00082-00 - Wheel Loader GALEO WA200PTL-5 Operation & Maintenance Manual.pdf
PRODUCT DETAILS:
Total Pages: 3,211 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
CEAM013700 - Wheel Loader GALEO WA200PT-5L Operation & Maintenance Manual...2
COVER...2
INTRODUCTION...5
FOREWORD...6
SAFETY INFORMATION...7
INTRODUCTION...9
DIRECTIONS OF MACHINE...9
NECESSARY INFORMATION...10
MACHINE SERIAL NO. PLATE...10
ENGINE SERIAL NO. PLATE AND POSITION...10
SERVICE METER POSITION...11
ENTER SERIAL NO. AND DISTRIBUTOR...11
TABLE OF CONTENTS...12
SAFETY...23
SAFETY LABELS...24
LOCATION OF SAFETY LABELS...24
SAFETY LABELS...25
GENERAL PRECAUTIONS...31
SAFETY RULES...31
IF ABNORMALITIES ARE FOUND...31
CLOTHING AND PERSONAL PROTECTIVE ITEMS...31
FIRE EXTINGUISHER AND FIRST AID KIT...31
SAFETY FEATURES...31
KEEP THE MACHINE CLEAN...32
INSIDE OPERATOR'S COMPARTMENT...32
ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT...32
HANDRAILS AND STEPS...33
MOUNTING AND DISMOUNTING...34
NO PEOPLE ON ATTACHMENTS...34
DO NOT GET CAUGHT IN ARTICULATED PORTION...34
BURN PREVENTION...34
HOT COOLANT...34
HOT OIL...34
FIRE PREVENTION...35
ACTION IF FIRE OCCURS...36
WINDOW WASHER LIQUID...36
PRECAUTIONS WHEN USING ROPS...36
PRECAUTIONS FOR ATTACHMENTS...36
UNAUTHORIZED MODIFICATION...36
SAFETY AT WORK SITE...37
WORKING ON LOOSE GROUND...37
DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES...37
ENSURE GOOD VISIBILITY...38
BE CAREFUL ABOUT EXHAUST FUMES...38
CHECKING SIGNALMAN'S SIGNALS AND SIGNS...38
EMERGENCY EXIT FROM OPERATOR'S CAB...38
ASBESTOS DUST HAZARD...39
PRECAUTIONS FOR OPERATION...40
BEFORE STARTING ENGINE...40
CHECKS BEFORE STARTING ENGINE...40
PRECAUTIONS WHEN STARTING...41
PRECAUTIONS IN COLD AREAS...41
CHECKS BEFORE OPERATION...41
PRECAUTIONS BEFORE MOVING FORWARD OR BACK...42
PRECAUTIONS WHEN TRAVELING...42
TRAVELING ON SLOPES...43
PROHIBITED OPERATIONS...44
PRECAUTIONS WHEN OPERATING...44
METHODS OF USING BRAKE...45
OPERATE CAREFULLY ON SNOW...45
PARKING MACHINE...46
TRANSPORTATION...47
LOADING AND UNLOADING...47
SHIPPING...47
BATTERY...48
BATTERY HAZARD PREVENTION...48
STARTING WITH BOOSTER CABLES...49
TOWING...49
WHEN TOWING...49
PRECAUTIONS FOR MAINTENANCE...50
WARNING TAG...50
KEEP WORK PLACE CLEAN AND TIDY...50
APPOINT LEADER WHEN WORKING WITH OTHERS...50
MAINTENANCE WITH ENGINE RUNNING...51
TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING...52
INSPECTION AND MAINTENANCE AFTER TURNING E.C.S.S. SWITCH OFF...52
PROPER TOOLS...53
ACCUMULATOR...53
PERSONNEL...53
ATTACHMENTS...53
WORK UNDER THE MACHINE...54
NOISE...54
PRECAUTIONS WHEN USING HAMMER...54
REPAIR WELDING...54
REMOVING BATTERY TERMINAL...55
PRECAUTIONS WITH HIGH-PRESSURE OIL...55
HANDLING HIGH-PRESSURE HOSES...55
WASTE MATERIALS...55
MAINTENANCE OF AIR CONDITIONER...55
COMPRESSED AIR...56
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...56
PRECAUTIONS WITH TIRES...57
HANDLING TIRES...57
PRECAUTIONS WHEN STORING TIRES...57
OPERATION...59
GENERAL VIEW...60
GENERAL VIEW OF MACHINE...60
CONTROLS AND GAUGES...61
MACHINE MONITOR...62
EXPLANATION OF COMPONENTS...63
MACHINE MONITOR...63
MONITOR SYSTEM...64
TESTING ACTUATION OF MACHINE MONITOR SYSTEM...64
TYPES OF WARNING...65
EMERGENCY STOP...65
CAUTION...65
MISTAKEN OPERATION...65
INSPECTION AND MAINTENANCE...65
CENTRAL WARNING LAMP...65
CHARACTER DISPLAY PORTION...66
SERVICE METER...66
ACTION CODE DISPLAY...67
FAILURE CODE DISPLAY...68
FILTER, OIL REPLACEMENT TIME DISPLAY...69
EMERGENCY STOP ITEM...71
BRAKE OIL PRESSURE CAUTION LAMP...71
ENGINE OIL PRESSURE CAUTION LAMP...72
BATTERY CHARGE CIRCUIT CAUTION LAMP...72
STEERING OIL PRESSURE CAUTION LAMP - RED...72
CAUTION ITEMS...73
AXLE OIL TEMPERATURE CAUTION LAMP...73
PARKING BRAKE REMINDER CAUTION LAMP...74
HST OIL TEMPERATURE CAUTION LAMP...74
ENGINE COOLING WATER TEMPERATURE CAUTION LAMP...74
FUEL LEVEL CAUTION LAMP...75
WARNING/LIMIT FUNCTIONS FOR TRAVEL SPEED...75
TRAVEL SPEED LIMIT FUNCTION...75
INSPECTION AND MAINTENANCE ITEM...76
RADIATOR COOLANT LEVEL CAUTION LAMP...76
MAINTENANCE CAUTION LAMP...77
HST OIL FILTER CLOG CAUTION LAMP...77
PILOT DISPLAY PORTION...78
PARKING BRAKE PILOT LAMP...78
PREHEATING PILOT LAMP...78
AUXILIARY STEERING PILOT LAMP-GREEN...79
DIRECTIONAL LEVER POSITION PILOT LAMP...79
PILOT LAMP FOR SPEED RANGE SELECTOR SWITCH POSITION...79
TURN SIGNAL PILOT LAMP...79
HEAD LAMP HIGH BEAM PILOT LAMP...80
METER DISPLAY PORTION...81
HST OIL TEMPERATURE GAUGE...81
ENGINE COOLANT TEMPERATURE GAUGE...81
FUEL GAUGE...82
SPEEDOMETER...82
METER DISPLAY PILOT LAMP...82
OTHER FUNCTIONS OF MACHINE MONITOR...83
METHOD OF DISPLAYING ODOMETER...83
RESET METHOD FOR FILTER, OIL REPLACEMENT TIME...83
METHOD FOR SELECTING LANGUAGE...84
METHOD OF SELECTING HST CHANGING FUNCTION...85
SWITCHES...86
STARTING SWITCH...86
SPEED RANGE SELECTOR SWITCH...87
VARIABLE SHIFT CONTROL SWITCH...87
DIRECTIONAL SELECTOR SWITCH...87
DIRECTIONAL SELECTOR SWITCH ACTUATION SWITCH...88
TRACTION CONTROL SWITCH...88
E.C.S.S. SWITCH...89
LAMP SWITCH...89
TURN SIGNAL LEVER...90
DIMMER SWITCH...90
HORN BUTTON...90
HAZARD LAMP SWITCH...91
FRONT WORKING LAMP SWITCH...91
REAR WORKING LAMP SWITCH...92
MONITOR PANEL MODE SELECTOR SWITCH 1...92
MONITOR PANEL MODE SELECTOR SWITCH 2...92
FRONT WIPER SWITCH...93
REAR WIPER SWITCH...93
CIGARETTE LIGHTER...93
ROOM LAMP SWITCH...93
REAR HEATED WIRE GLASS SWITCH...94
ATTACHMENT SELECTION SWITCH...94
DUMP SPEED SWITCH...94
QUICK COUPLER ATTACHMENT SWITCH...94
CONTROL LEVERS, PEDALS...95
DIRECTIONAL LEVER...95
SAFETY LOCK LEVER (FOR WORK EQUIPMENT LEVER)...96
WORK EQUIPMENT LEVER...96
AUXILIARY CONTROL LEVER...97
BRAKE PEDAL...97
ACCELERATOR PEDAL...98
PARKING BRAKE LEVER...98
STEERING TILT LOCK LEVER...99
CAP AND COVER WITH LOCK...99
METHOD OF OPENING AND CLOSING CAP WITH LOCK...99
FUEL TANK FILLER PORT...99
ENGINE SIDE COVER...100
SAFETY BAR...100
TOWING PIN...101
GREASE PUMP...101
CAB DOOR INNER LOCK...102
CAB DOOR OPEN LOCK...102
CAB WINDOW OPEN LOCK CANCEL KNOB...102
FUSE...103
FUSE CAPACITY AND NAME OF CIRCUIT...103
SLOW BLOW FUSE...104
AUXILIARY POWER...105
STORAGE BOX...105
AM/FM RADIO-CASSETTE...106
EXPLANATION OF COMPONENTS...106
POWER SWITCH/VOLUME...107
AUTO-STORE/PRESET SCAN BUTTON...107
BASS CONTROL KNOB...107
TREBLE CONTROL KNOB...108
LOUDNESS BUTTON...108
TIME/RADIO DISPLAY SELECTOR BUTTON...108
TAPE EJECT BUTTON...109
CASSETTE DOOR...109
FAST FORWARD, REWIND BUTTONS...109
PRESET BUTTONS...109
METAL TAPE BUTTON...110
MANUAL TUNING BUTTONS...110
SEEK TUNING BUTTONS...110
BAND SELECTOR BUTTON...110
METHOD OF OPERATION...111
METHOD OF AUTO PRESET...111
METHOD OF MANUAL PRESET...111
LISTENING TO RADIO...112
LISTENING TO CASSETTE TAPE...112
REVERSING TAPE...113
PRECAUTIONS WHEN USING...113
AIR CONDITIONER...114
GENERAL LOCATIONS AND FUNCTION OF CONTROL PANEL...114
FAN SWITCH...114
AIR CONDITIONER SWITCH...114
MODE SELECTOR SWITCH...115
FRESH/RECIRC SELECTOR SWITCH...115
TEMPERATURE CONTROL SWITCH...115
METHOD OF OPERATION...116
WHEN NOT USING THE AIR CONDITIONER REGULARLY...117
COOL BOX...117
PRECAUTIONS WHEN USING...117
PRECAUTIONS WHEN USING THE COOLING...117
HANDLING CAB WIPER...117
PREVENTING WIPER ARM BRACKET DAMAGE...117
OPERATION...118
CHECK BEFORE STARTING ENGINE, ADJUST...118
WALK-AROUND CHECK...118
CHECK BEFORE STARTING...121
CHECK OIL LEVEL IN ENGINE OIL PAN, ADD OIL...121
CHECK WATER SEPARATOR...122
CHECK DUST INDICATOR...122
CHECK COOLANT LEVEL, ADD COOLANT...123
CHECK INFLATION PRESSURE OF TIRES...123
CHECK ELECTRIC WIRING...124
CHECK MONITOR PANEL...124
CHECK FUEL LEVEL, ADD FUEL...125
CHECK PARKING BRAKE...126
CHECK BRAKE PEDAL...126
ADJUSTMENT...126
SEAT ADJUSTMENT...126
ADJUST SEAT BELT...128
ADJUST LEVER STAND...128
ADJUST REAR VIEW MIRROR...129
OPERATIONS AND CHECKS BEFORE STARTING ENGINE...130
STARTING ENGINE...132
OPERATIONS AND CHECKS AFTER STARTING ENGINE...134
BREAKING-IN THE MACHINE...134
NORMAL OPERATION...135
STOPPING ENGINE...136
MOVING THE MACHINE (DIRECTIONAL, SPEED), STOPPING THE MACHINE...137
MOVING THE MACHINE...137
CHANGING DIRECTION...139
CHANGING BETWEEN FORWARD AND REVERSE...139
STOPPING THE MACHINE...141
TURNING...142
AUXILIARY STEERING...143
OPERATION OF WORK EQUIPMENT...143
LIFT ARM OPERATION...144
BUCKET OPERATION...144
HANDLING HYDRAULIC QUICK COUPLER...145
REMOVING THE ATTACHMENT...145
INSTALLING THE ATTACHMENT...146
WORK POSSIBLE USING WHEEL LOADER...148
DIGGING OPERATIONS...148
LOADING PILED SOIL...148
DIGGING AND LOADING ON LEVEL GROUND...149
LEVELING OPERATIONS...150