Isuzu Frontera (UE) 1999-2001 Workshop Service Repair Manual PDF - MISZFRTR9901OPES.zip
The full factory-issued service guide covering the 1999-2001 Isuzu Frontera, packed with every piece of shop-level detail needed to service, troubleshoot, fix, and overhaul or rebuild the vehicle the way expert technicians do.
Workshop, service and repair documentation for every Isuzu Frontera variant contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
MAKE: Isuzu
YEAR: 1999 2000 2001
MODEL: Frontera (UE) (a.k.a. Opel/Vauxhall/Holden Frontera)
PRODUCT DETAILS:
Total Pages: 7,070 pages
File Format: PDF (Windows & Mac & Linux)
Language: English
TABLE OF CONTENTS
GENERAL INFORMATION
General Information
Maintenance and Lubrication
HEATING, VENTILATION AND AIR CONDITIONING
HVAC System
STEERING
Power-Assisted System
SUSPENSION
Front Suspension
Rear Suspension
Wheel and Tire System
DRIVELINE/AXLE
Differential (Front)
Differential (Rear)
Driveline Control System
Drive Shaft System
Transfer Case
BRAKE
Brake Control System
Anti-Lock Brake System
Power-Assisted Brake System
Parking Brake System
ENGINE
Engine Mechanical
Engine Cooling
Engine Fuel
Engine Electrical
Ignition System
Starting and Charging System
Driveability and Emissions
Engine Exhaust
Engine Lubrication
Engine Speed Control System
TRANSMISSION
Automatic Transmission
Transmission Control System
Manual Transmission
Clutch
BODY AND ACCESSORIES
Lighting System
Wiper/Washer System
Entertainment
Wiring System
Meter and Gauge
Body Structure
Seats
Security and Locks
Sun Roof/Convertible Top
Exterior/Interior Trim
RESTRAINTS
Seat Belt System
Supplemental Restraint System (Air Bag System)
Restraint Control System
...
CONTROL SYSTEM
Cruise Control System
TOP....0
RIGHT HAND MODEL....2
1999 MODEL....2
(UE) FRONTERA....3
Sec.0 GENERAL INFORMATION....4
0A GENERAL INFORMATION....4
General Repair Instruction....4
Illustration Arrows....5
Identification....6
Lifting Instructions....8
Standard Bolts Torque Specifications....11
Abbreviations Charts....12
Service Parts Identification Plate....14
0B MAINTENANCE AND LUBRICATION....15
Maintenance Schedule List....15
Service and Maintenance....16
Recommended Fluids and Lubricants....23
Lubricant Viscosity Chart....24
Recommended Liquid Gasket....26
Recommended Thread Locking Agents....27
Maintenance Service Data....28
Sec.1 HEATING, VENTILATION AND AIR CONDITIONING....29
1A HVAC SYSTEMS....29
Service Precaution....31
Heating and Ventilation System....31
General Description....31
Heater and Ventilation Associated Parts....32
Ventilation....33
Circuit Diagram....36
Diagnosis....37
Individual Inspection....41
Heater Unit....43
Heater Unit and Associated Parts....43
Removal....43
Installation....44
Heater Core and / or Mode Door....44
Disassembled View....44
Removal....44
Inspection....45
Installation....45
Heater Mode Control Link Unit....46
Disassembled View....46
Removal....46
Installation....47
Heater Temperature Control Link Unit....47
Disassembled View....47
Removal....47
Installation....48
Blower Assembly....48
Blower Assembly and Associated Parts....48
Removal....48
Installation....49
Blower Link Unit and / or Mode door....49
Disassembled View....49
Removal....49
Installation....50
Blower Motor....51
Blower Motor and Associated Parts....51
Removal....51
Installation....51
Rear Heater Duct, Defroster Nozzle and Ventilation Duct....52
Rear Heater Duct, Defroster Nozzle, Ventilation Duct and Associated Parts....52
Removal....52
Installation....53
Control Lever Assembly and / or Control Cable....53
Control Lever Assembly, Control Cable and Associated Parts....53
Removal....54
Installation....55
Control Panel Illumination Bulb....56
Control Panel Illumination Bulb and Associated Parts....56
Removal....56
Installation....56
Resistor....56
Resistor and Associated Parts....56
Removal....56
Installation....56
Air Conditioning System....57
General Description....57
Circuit Diagram....64
Diagnosis....66
Individual Inspection....74
General Repair Procedure....75
Leak Check....76
Compressor Assembly....82
Compressor Assembly and Associated Parts (6VD1)....82
Removal....82
Installation....83
Compressor Assembly and Associated Parts (X22SE)....84
Removal....84
Installation....85
New Compressor Installation....85
Condenser Assembly....86
Condenser Assembly and Associated Parts....86
Removal....86
Installation....86
Condenser Fan Motor....87
Condenser Fan Motor and Associated Parts....87
Removal....87
Installation....87
Receiver / Drier....88
Receiver / Drier and Associated Parts....88
Removal....88
Installation....88
Pressure Switch....89
Pressure Switch and Associated Parts....89
Removal....89
Installation....89
Evaporator Assembly....90
Evaporator Assembly and Associated Parts....90
Removal....90
Installation....91
Electronic Thermostat, Evaporator Core and/or Expansion Valve....92
Disassembled View....92
Removal....92
Installation....93
Refrigerant Line....94
Refrigerant Line and Associated Parts....94
Removal....94
Installation....95
Main Data And Specifications....96
Compressor....99
Service Precaution....99
General Description....99
Diagnosis....100
Magnetic Clutch Assembly (DKV-14D Type)....101
Parts Location View....101
Removal....101
Inspection and Repair....103
Installation....103
Compressor Oil....105
Oil Specification....105
Handling of Oil....105
Compressor Oil Check....105
Checking and Adjusting Oil Quantity for Used Compressor....105
Checking and Adjusting for Compressor Replacement....106
Contamination of Compressor Oil....106
Oil Return Operation....106
Replacement of Component Parts....106
Main Data and Specifications....107
Special Tools....109
Automatic Air Conditioning System....110
General Description....110
Automatic Air Conditioner Parts Configuration....110
Refrigerant Line and Associated Parts....111
Circuit Diagram....112
Functions and Features....118
Automatic Air Conditioner Block Diagram....119
Control Panel Layout....120
Air Control Functions....121
Operation and Functions of Control Panel Switches....122
Overview of Construction, Movement and Control of Major Parts of Automatic Air Conditioner System....125
Overview of Automatic Control of Automatic Air Conditioner....128
Troubleshooting....132
Troubleshooting, Its Overview and Procedures....132
Auto Air Conditioner Control Unit Power Supply Diagnosis....133
Performance and Movement checklist for Automatic Air Conditioner Related Parts....135
Troubleshooting With Self-Diagnosis Function....137
Inspection By Failed Location....141
Inspection of the Sensors....141
Inspection of the Intake Actuator System....145
Inspection of the Mix Actuator System....148
Inspection of the Mode Actuator System....151
Inspection of the Fan Motor System....154
Inspection of the Magnetic Clutch System....158
Condenser Fan Diagnosis....161
Individual Inspection....164
On-Vehicle Service....168
Power Transistor....168
Removal....168
Installation....168
Automatic Heater/Air Conditioner Control Unit....168
Removal....168
Installation....168
Interior Temperature Sensor (Aspirator)....169
Removal....169
Installation....169
Outside Air Temperature Sensor....169
Removal....169
Installation....169
Solar Radiation Sensor....170
Removal....170
Installation....170
Electronic Thermostat....170
Removal....170
Installation....170
Mode Actuator....171
Removal....171
Installation....171
Mix Actuator....171
Removal....171
Installation....171
Intake Actuator....172
Removal....172
Installation....172
Sec.2 STEERING....173
2A POWER-ASSISTED STEERING SYSTEM....173
Service Precaution....174
Diagnosis....174
General Description....180
Power Steering System Test....182
Maintenance....183
Fluid Level....183
Bleeding The Power Steering System....183
Bleeding Procedure....183
Flushing The Power Steering System....184
Steering Wheel Free Play Inspection....184
Front End Alignment Inspection and Adjustment....184
Main Data and Specifications....188
Special Tools....189
Power Steering Unit....190
Power Steering Unit and Associated Parts....190
Removal....190
Installation....191
Power Steering Unit Disassembled View....192
Disassembly....192
Inspection and Repair....192
Reassembly....192
Main Data and Specifications....193
Special Tools....193
Power Steering Pump....194
Power Steering Pump and Associated Parts....194
Removal....194
Installation....194
Power Steering Pump Disassembled View....195
Disassembly....195
Inspection and Repair....196