John Deere 240LC-8B (XCG240LC-8B) Excavator Operation & Test Technical Manual (TM11478) PDF Download - TM11478 - John Deere XCG240LC-8B Excavator Technical Manual (Operation and Test).pdf
Operation and Test Service Manual for the John Deere 240LC-8B Excavator - TM11478
Technical Manual (Operation and Test) for the John Deere XCG240LC-8B Excavator, supplied as TM11478.pdf
bookmarked, Searchable, Printable, high quality PDF
PRODUCT DETAILS:
Total Pages/Size: 632 pages
File Format: PDF (Windows & Mac & Linux)
Language: English
Printable: Yes
Searchable: yes
Bookmark /& TOC: Yes
Delivery: instant download link displayed on page & emailed to you after checkout
Protection: DRM-free; without any restriction
CONTENTS
Foreword
General Information
Safety
Diagnostics
Advanced Display Unit (ADU) Diagnostic Trouble Codes
Flex Load Controller (FLC) Diagnostic Trouble Codes
Sealed Switch Module (SSM) Diagnostic Trouble Codes
Operational Checkout Procedure
Operational Checkout Procedure
Engine
Theory of Operation
Diagnostic Information
Adjustments
Tests
Electrical System
System Information
System Diagrams
Sub-System Diagnostics
Monitor Operation
References
Power Train
Theory of Operation
Diagnostic Information
Hydraulic System
Theory of Operation
Diagnostic Information
Tests
Heating and Air Conditioning
Theory of Operation
Diagnostic Information
Tests
Complete official service manual with Electrical Wiring Diagrams for John Deere 240LC-8B Excavator, with all the shop information to maintain, diagnostic, repair, refurbish/rebuild like professional mechanics.
COMPLETE official workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
...
000096.03 — Fuel Level Sensor Voltage High_{083647}.pdf
000096.04 — Fuel Level Sensor Voltage Low_{083655}.pdf
000100.01 — Engine Oil Pressure Very Low_{083702}.pdf
000100.03 — Engine Oil Pressure Voltage High_{083709}.pdf
000107.00 — Engine Air Filter Restriction Very High_{083716}.pdf
000107.03 — Engine Air Filter Restriction Voltage High_{083722}.pdf
000110.00 — Engine Coolant Temperature Very High_{083729}.pdf
000110.04 — Engine Coolant Temperature Voltage Low_{083736}.pdf
000158.03 — Key Switch Voltage Voltage High_{083406}.pdf
000158.04 — Key Switch Voltage Voltage Low_{083415}.pdf
000167.03 — Alternator Output Voltage High_{083743}.pdf
000167.04 — Alternator Output Voltage Low_{083749}.pdf
000168.03 — System Voltage Voltage High_{083421}.pdf
000168.04 — System Voltage Voltage Low_{083428}.pdf
000190.08 — Engine Speed Sensor Abnormal Frequency Input Data_{083756}.pdf
000442.00 — Display Temperature Very High_{083435}.pdf
000442.01 — Display Temperature Very Low_{083441}.pdf
000629.12 — Controller Fault_{103046}.pdf
000632.06 — Engine Fuel Shutoff Current Above Normal_{083803}.pdf
000632.06 — Engine Fuel Shutoff Current Above Normal_{083810}.pdf
000638.04 — Throttle Actuator Low Voltage_{083817}.pdf
000638.07 — Throttle Actuator Mechanical Failure or Calibration_{083824}.pdf
000638.09 — Throttle Actuator Abnormal Update Rate_{083831}.pdf
000638.12 — Throttle Actuator Bad Device or Component_{083839}.pdf
000638.13 — Throttle Actuator Out of Calibration_{083846}.pdf
000676.05 — Glow Plug Relay Current Low_{083852}.pdf
000676.06 — Glow Plug Relay Current High_{083900}.pdf
000677.05 — Engine Starter Relay Current Below Normal_{083906}.pdf
000677.06 — Engine Starter Relay Current Above Normal_{083913}.pdf
000742.05 — High Low Travel Speed Solenoid Current Below Normal_{083920}.pdf
000742.06 — High Low Travel Speed Solenoid Current Above Normal_{083927}.pdf
000882.05 — License Plate Light Current Below Normal_{083934}.pdf
000882.06 — License Plate Light Current Above Normal_{083941}.pdf
001041.04 — Start Signal Indicator Voltage Low_{083947}.pdf
001491.11 — LCD Backlight Failure Cause Unknown_{083448}.pdf
001638.00 — Hydraulic Oil Temperature Very High_{083954}.pdf
001638.04 — Hydraulic Oil Temperature Voltage Low_{084001}.pdf
001713.01 — Hydraulic Oil Filter Restriction Very Low_{084008}.pdf
001713.03 — Hydraulic Oil Filter Switch Voltage High_{084015}.pdf
002033.09 — FLC CAN Communication Bad Update Rate_{103052}.pdf
002040.09 — ADU CAN Communication Bad Update Rate_{084021}.pdf
002141.09 — SSM CAN Communication Bad Update Rate_{084028}.pdf
002141.09 — SSM CAN Communication Bad Update Rate_{084035}.pdf
002354.05 — Right Frame Worklight Current Below Normal_{102414}.pdf
002354.06 — Right Frame Worklight Current Above Normal_{102421}.pdf
002386.05 — Rotary Beacon Light Current Below Normal_{102427}.pdf
002386.06 — Rotary Beacon Light Current Above Normal_{102434}.pdf
002400.05 — Boom Worklight Current Below Normal_{102441}.pdf
002400.06 — Boom Worklight Current Above Normal_{102447}.pdf
003509.03 — Sensor Supply 1 Voltage High_{102454}.pdf
003509.04 — Sensor Supply 1 Voltage Low_{102501}.pdf
003510.03 — Sensor Supply 2 Voltage High_{102507}.pdf
003510.04 — Sensor Supply 2 Voltage Low_{102514}.pdf
003511.03 — Sensor Supply 3 Voltage High_{102521}.pdf
003511.04 — Sensor Supply 3 Voltage Low_{102528}.pdf
003512.03 — Sensor Supply 4 Voltage High_{102534}.pdf
003512.04 — Sensor Supply 4 Voltage Low_{102545}.pdf
003597.02 — 5.0 V Power Supply Intermittent_{083455}.pdf
003598.02 — 1.5 V Power Supply Intermittent_{083502}.pdf
003599.02 — 3.3 V Power Supply Intermittent_{083508}.pdf
520544.01 — GPS Anti-Vandalism Switch Voltage Very Low_{102555}.pdf
520544.03 — GPS Anti-Vandalism Switch Voltage High_{102601}.pdf
520545.05 — Pressure Boost Solenoid Current Low_{102608}.pdf
520545.06 — Pressure Boost Solenoid Current High_{102615}.pdf
520546.04 — Pilot Enable Switch Voltage Low_{102621}.pdf
520546.04 — Pilot Enable Switch Voltage Low_{102629}.pdf
520548.04 — Travel Pressure Switch Voltage Low_{102637}.pdf
520549.04 — Boom Pressure Switch Voltage Low_{102643}.pdf
520551.06 — Travel Alarm Current High_{102650}.pdf
520752.04 — Auto Idle Button Stuck_{103059}.pdf
520752.09 — Auto Idle Button Bad Update Rate_{103106}.pdf
520753.04 — Hydraulic Power Button Stuck_{103113}.pdf
520753.09 — Hydraulic Power Button Bad Update Rate_{103119}.pdf
520754.04 — Unused Button 19 Stuck_{103126}.pdf
520754.09 — Unused Button 19 Bad Update Rate_{103133}.pdf
520755.04 — Unused Button 20 Stuck_{103140}.pdf
520755.09 — Unused Button 20 Bad Update Rate_{103146}.pdf
520755.09 — Unused Button 20 Bad Update Rate_{103153}.pdf
522141.05 — Main Pump Solenoid Current Below Normal_{102657}.pdf
522141.06 — Main Pump Solenoid Current Above Normal_{102704}.pdf
522427.04 — Front Wiper Park Voltage Low_{102711}.pdf
522429.05 — Pilot Enable Solenoid Current Below Normal_{102717}.pdf
522429.06 — Pilot Enable Solenoid Current Above Normal_{102724}.pdf
522434.05 — Front Wiper Low Speed Current Low_{102731}.pdf
522434.06 — Front Wiper Low Speed Current High_{102738}.pdf
522435.05 — Front Wiper High Speed Current Low_{102744}.pdf
522435.06 — Front Wiper High Speed Current High_{102751}.pdf
522797.05 — Front Washer Pump Current Low_{102758}.pdf
522797.06 — Front Washer Pump Current High_{102805}.pdf
522944.05 — Left Front Cab Worklight Current Below Normal_{102811}.pdf
522944.06 — Left Front Cab Worklight Current Above Normal_{102818}.pdf
522945.05 — Right Front Cab Worklight Current Below Normal_{102825}.pdf
522945.06 — Right Front Cab Worklight Current Above Normal_{102832}.pdf
523335.04 — Travel Alarm Cancel Button Stuck_{103204}.pdf
523335.09 — Travel Alarm Cancel Button Bad Update Rate_{103212}.pdf
523336.04 — Travel Setting Button Stuck_{103218}.pdf
523336.09 — Travel Setting Button Bad Update Rate_{103226}.pdf
523338.04 — Unused Button 23 Stuck_{103232}.pdf
523338.09 — Unused Button 23 Bad Update Rate_{103239}.pdf
523339.04 — Unused Button 22 Stuck_{103246}.pdf
523339.09 — Unused Button 22 Bad Update Rate_{103253}.pdf
523340.04 — Unused Button 21 Stuck_{103259}.pdf
523340.09 — Unused Button 21 Bad Update Rate_{103306}.pdf
523436.14 — ADU Watchdog See Manual_{083515}.pdf
523438.31 — Memory Error No Information_{083522}.pdf
523440.04 — Unswitched Power Voltage Low_{102839}.pdf
523651.02 — Memory Stack Overflow Intermittent_{083529}.pdf
523773.03 — CAN High Voltage High_{083535}.pdf
523773.04 — CAN High Voltage Low_{083542}.pdf
523774.03 — CAN Low Voltage High_{083549}.pdf
523774.04 — CAN Low Voltage Low_{083556}.pdf
523849.04 — Unused Button 16 Stuck_{103313}.pdf
523849.09 — Unused Button 16 Bad Update Rate_{103320}.pdf
523850.04 — Unused Button 15 Stuck_{103326}.pdf
523850.09 — Unused Button 15 Bad Update Rate_{103333}.pdf
523852.04 — Unused Button 14 Stuck_{103340}.pdf
523852.09 — Unused Button 14 Bad Update Rate_{103347}.pdf
523854.04 — Front Washer Button Stuck_{103353}.pdf
523854.09 — Front Washer Button Bad Update Rate_{103400}.pdf
523855.04 — Front Wiper Button Stuck_{103407}.pdf
523855.09 — Front Wiper Button Bad Update Rate_{103413}.pdf
523856.04 — Unused Button 11 Stuck_{103421}.pdf
523856.09 — Unused Button 11 Bad Update Rate_{103427}.pdf
523857.04 — Unused Button 10 Stuck_{103434}.pdf
523857.09 — Unused Button 10 Bad Update Rate_{103441}.pdf
523858.04 — Boom Worklight Button Stuck_{103448}.pdf
523858.09 — Boom Worklight Button Bad Update Rate_{103455}.pdf
523860.04 — Cab Front Worklight Button Stuck_{103501}.pdf
523860.09 — Cab Front Worklight Button Bad Update Rate_{103508}.pdf
523861.04 — Front Frame Worklight Button Stuck_{103515}.pdf
523861.09 — Front Frame Worklight Button Bad Update Rate_{103522}.pdf
523862.04 — Unused Button 6 Stuck_{103528}.pdf
523862.09 — Unused Button 6 Bad Update Rate_{103535}.pdf
523863.04 — Unused Button 5 Stuck_{103923}.pdf
523863.09 — Unused Button 5 Bad Update Rate_{103930}.pdf
523864.04 — Unused Button 4 Stuck_{103937}.pdf
523864.09 — Unused Button 4 Bad Update Rate_{103943}.pdf
523865.04 — Rotary Beacon Button Stuck_{103950}.pdf
523865.09 — Rotary Beacon Button Bad Update Rate_{103957}.pdf
523867.04 — Unused Button 2 Stuck_{104004}.pdf
523867.09 — Unused Button 2 Bad Update Rate_{104010}.pdf
523868.04 — Unused Button 1 Stuck_{104017}.pdf
523868.09 — Unused Button 1 Bad Update Rate_{104024}.pdf
524076.10 — Info Button Stuck Bad Rate of Change_{083602}.pdf
524077.10 — Back Button Stuck Bad Rate of Change_{083609}.pdf
524078.10 — Menu Button Stuck Bad Rate of Change_{083616}.pdf
524080.10 — Down Arrow Button Stuck Bad Rate of Change_{083623}.pdf
524082.10 — Up Arrow Button Stuck Bad Rate of Change_{083629}.pdf
524082.10 — Up Arrow Button Stuck Bad Rate of Change_{083635}.pdf
524082.10 — Up Arrow Button Stuck Bad Rate of Change_{083641}.pdf
524089.03 — P1 Pump Pressure Sensor Voltage High_{102846}.pdf
524089.04 — P1 Pump Pressure Sensor Voltage Low_{102852}.pdf
524090.03 — P2 Pump Pressure Sensor Voltage High_{102859}.pdf
524090.04 — P2 Pump Pressure Sensor Voltage Low_{102906}.pdf
524096.02 — Throttle Dial Bad Input Data_{102913}.pdf
Add and Operate Attachments Safely_{083330}.pdf
Add Cab Guarding for Special Uses_{083131}.pdf
Advanced Display Unit (ADU) Circuit Theory of Operation_{110140}.pdf
Advanced Display Unit (ADU)—Clear Codes_{110230}.pdf
Advanced Display Unit (ADU)—Enable Options_{110236}.pdf
Advanced Display Unit (ADU) Screen is Blank Diagnostic Procedure_{110254}.pdf
Advanced Display Unit (ADU)—Service Mode_{110224}.pdf
Advanced Display Unit (ADU)—Telematic_{110248}.pdf
Advanced Display Unit (ADU)—Throttle Actuator Cal_{110242}.pdf
Air Conditioner Compressor Clutch Test_{112120}.pdf
Air Conditioner Does Not Cool Interior of Cab_{112032}.pdf
Air Conditioning System Cycle of Operation_{112017}.pdf
Air Conditioning System Does Not Operate_{112023}.pdf
All Hydraulic Functions Slow_{111417}.pdf
Alternator Test_{110808}.pdf
Arm Regenerative Valve Circuit Operation_{111315}.pdf
Avoid Backover Accidents_{083313}.pdf
Avoid High-Pressure Fluids_{083149}.pdf
Avoid High-Pressure Oils_{083156}.pdf
Avoid Machine Tip Over_{083318}.pdf
Avoid Unauthorized Machine Modifications_{083125}.pdf
Avoid Work Site Hazards_{083301}.pdf
Bent Track Shoes_{111022}.pdf
Boom and Arm Reduced Leakage Valves Operation_{111321}.pdf
Boom Light Harness (W17) Component Location_{105834}.pdf
Boom Light Harness (W17) Wiring Diagram_{105841}.pdf
Cab Harness (W14) Component Location_{105639}.pdf
Cab Harness (W14) Wiring Diagram_{105646}.pdf
Cab Roof Harness (W16) Component Location_{105802}.pdf
Cab Roof Harness (W16) Wiring Diagram_{105809}.pdf
Chipped Track Link Rails_{111042}.pdf
Circuit Relief and Anticavitation Valve Operation_{111255}.pdf
Circuit Relief Valve Test and Adjustment_{111918}.pdf
Clamp-On Tachometer Installation_{104629}.pdf
Controller Area Network (CAN) Circuit Test_{110531}.pdf
Controller Area Network (CAN) Circuit Test_{110733}.pdf
Controller Area Network (CAN) Theory of Operation_{105930}.pdf
Control Valve Check Valves Identification and Operation_{111243}.pdf
Control Valve Line Identification_{111704}.pdf
Control Valve Operation_{111235}.pdf
Control Valve Spool Actuating Pilot Pressure Test_{111845}.pdf
Cracked Track Link_{111036}.pdf
Cylinder Drift Test—Boom, Arm, and Bucket_{112011}.pdf
Cylinder Operation_{111404}.pdf
DFT1218 Split Flange Hose Cap_{112145}.pdf
Diesel Fired Coolant Heater Harness (W18) Component Location_{105857}.pdf
Diesel Fired Coolant Heater Harness (W18) Wiring Diagram_{105904}.pdf
Dispose of Waste Properly_{083225}.pdf
Do Not Lift Objects_{083324}.pdf
Drive Metal Pins Safely_{083400}.pdf
Electrical Component Checks_{110746}.pdf
Electrical Component Specifications_{110753}.pdf
Electrical Diagram Information_{104636}.pdf
Electrical Schematic Symbols_{104652}.pdf
Engine Component Location_{104312}.pdf
Engine Cranks But Will Not Start_{104348}.pdf
Engine Does Not Stop With Key Switch_{104549}.pdf
Engine Fuel System Operation (S.N. 1000013—)_{104323}.pdf
Engine Fuel System Operation (S.N. —1000012)_{104318}.pdf
Engine Speed Control Actuator Calibration_{110814}.pdf
Engine Speed Control Linkage Check and Adjustment_{104607}.pdf
Engine Speed Control System Operation_{104336}.pdf
Engine Speed Test_{104623}.pdf
Engine Start Aid Operation_{104329}.pdf
Excessive Oil Leakage From Front Idler, Track Rollers, or Carrier Rollers_{111015}.pdf
Flex Load Controller (FLC) Circuit Theory of Operation_{110019}.pdf
Flow Combiner Valve Operation_{111308}.pdf
Flow Control Valve Operation_{111302}.pdf
Follow Safety Instructions_{083108}.pdf
Foreword_{083056}.pdf
Frequent Track Tension Adjustment Required_{111009}.pdf
Fuel Shut-Off Actuator Adjustment_{104614}.pdf
Fuel Shut-Off Actuator Check_{110820}.pdf
Fuel Shutoff Actuator Theory of Operation_{110207}.pdf
Function Does Not Stop When Control Lever Released_{111446}.pdf
Function Moves in Opposite Direction_{111507}.pdf
Fuse and Relay Specifications_{104736}.pdf
Fuse and Relay Test_{110525}.pdf
Fuse and Relay Test_{110726}.pdf
Handle Chemical Products Safely_{083219}.pdf
Heater and Air Conditioner Component Location_{112059}.pdf
Heater and Air Conditioner Operational Checks_{112111}.pdf
Heater Does Not Warm Interior of Cab_{112045}.pdf
Heater System Does Not Operate_{112038}.pdf
H (high power) Function Does Not Operate, S (Standard power) and L (low power) Mode Is Normal_{111528}.pdf
Hydraulic Oil Cleanup Procedure_{111819}.pdf
Hydraulic Oil Overheats_{111426}.pdf
Hydraulic Oil Tank Pressure Release Procedure_{111826}.pdf
Hydraulic Oil Warmup Procedure_{111832}.pdf
Hydraulic System Component Location_{111755}.pdf