Caterpillar C3.4B Industrial Engine Repair Manual PDF with Wiring Diagrams KENR9132 UENR0621 - MCATC3.4BIND.zip
This is the full factory-level service and repair guide for the Caterpillar C3.4B Industrial Engine, complete with Electrical Wiring Diagrams, supplying every technical detail needed to service, troubleshoot, fix, and rebuild the engine just like a professional technician would.
The Caterpillar C3.4B Industrial Engine workshop service repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
KENR9132 - Schematic (C3.4B Industrial Engine Electrical System).pdf
UENR0621 - Disassembly and Assembly (C3.4B Industrial Engine).pdf
UENR0650 - Disassembly and Assembly (C3.4B Engines for Caterpillar Built Machines).pdf
UENR4496 - Specifications (C3.4B Industrial Engine).pdf
UENR4497 - Systems Operation (C3.4B Industrial Engine).pdf
UENR4497 - Testing and Adjusting (C3.4B Industrial Engine).pdf
UENR4498 - Disassembly and Assembly (C3.4B Industrial Engine).pdf
UENR4499 - Troubleshooting (C3.4B Engines).pdf
UENR4500 - Schematic (C3.4B Industrial Engine Electrical System).pdf
UENR4535 - Disassembly and Assembly (C3.4B Engines for Caterpillar Built Machines).pdf
PRODUCT DETAILS:
Total Pages: 2,833 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
KENR9132 - Schematic (C3.4B Industrial Engine Electrical System)...2
UENR0621 - Disassembly and Assembly (C3.4B Industrial Engine)...4
Fuel Priming Pump - Remove and Install...8
Flow Control Valve - Remove and Install...13
Fuel Filter Base - Remove and Install...17
Water Separator and Fuel Filter (Primary) - Remove and Install...25
Fuel Manifold (Rail) - Remove and Install...31
Fuel Injection Lines - Remove...37
Fuel Injection Lines - Install...43
Exhaust Cooler (NRS) - Remove and Install...50
Throttle Valve (Intake Air) - Remove and Install - Side Facing Inlet Elbow...54
Throttle Valve (Intake Air) - Remove and Install - Rear Facing Inlet Elbow...60
Fuel Injection Pump - Remove...67
Fuel Injection Pump - Install...70
Fuel Injection Pump Gear - Remove...74
Fuel Injection Pump Gear - Install...79
Electronic Unit Injector - Remove...82
Electronic Unit Injector - Install...86
Turbocharger - Remove - Side Mounted Turbochargers...91
Turbocharger - Remove - Top Mounted Turbochargers...96
Turbocharger - Install - Top Mounted Turbochargers...101
Turbocharger - Install - Side Mounted Turbochargers...107
Wastegate Solenoid - Remove and Install...113
Exhaust Gas Recirculation Valve - Remove and Install...117
Flexible Exhaust Pipe - Remove and Install...126
Exhaust Manifold - Remove and Install...136
Diesel Particulate Filter - Remove - Through Flow Diesel Particulate Filter...140
Diesel Particulate Filter - Remove - Wall Flow Diesel Particulate Filter...145
Diesel Particulate Filter - Install - Through Flow Diesel Particulate Filter...149
Diesel Particulate Filter - Install - Wall Flow Diesel Particulate Filter...154
Support and Mounting (CEM) - Remove and Install - Option 1...157
Support and Mounting (CEM) - Remove and Install - Option 2...161
Support and Mounting (CEM) - Remove and Install - Option 3...163
Inlet Manifold - Remove and Install...167
Inlet and Exhaust Valve Springs - Remove and Install...175
Inlet and Exhaust Valves - Remove and Install...181
Inlet and Exhaust Valve Guides - Remove and Install...188
Engine Oil Filter Base - Remove and Install...192
Engine Oil Cooler - Remove...196
Engine Oil Cooler - Install...200
Engine Oil Relief Valve - Remove and Install...204
Engine Oil Pump - Remove...206
Engine Oil Pump - Install...208
Water Pump - Remove...210
Water Pump - Install...213
Water Temperature Regulator - Remove and Install...216
Engine Lifting Bracket - Remove...220
Engine Lifting Bracket - Install...224
Flywheel - Remove...228
Flywheel - Install...231
Crankshaft Rear Seal - Remove and Install...234
Flywheel Housing - Remove and Install - Non-Stressed Cylinder Block...239
Flywheel Housing - Remove and Install - Stressed Cylinder Block...247
Power Take-Off Drive - Remove and Install...255
Crankshaft Pulley - Remove and Install...262
Crankshaft Front Seal - Remove and Install...265
Front Cover - Remove and Install...270
Idler Gear - Remove...277
Idler Gear - Install...283
Housing (Front) - Remove...287
Housing (Front) - Install...291
Accessory Drive - Remove and Install...299
Crankcase Breather - Remove...306
Crankcase Breather - Install...308
Valve Mechanism Cover - Remove and Install...310
Rocker Shaft and Pushrod - Remove...317
Rocker Shaft - Disassemble...321
Rocker Shaft - Assemble...323
Rocker Shaft and Pushrod - Install...326
Cylinder Head - Remove...330
Cylinder Head - Install...335
Lifter Group - Remove and Install...344
Camshaft - Remove and Install...348
Camshaft Gear - Remove and Install...352
Camshaft Bearings - Remove and Install...359
Engine Oil Pan - Remove and Install - Cast Iron Engine Oil Pan...362
Engine Oil Pan - Remove and Install - Pressed Steel Oil Pan...368
Balancer - Remove...374
Balancer - Install...379
Piston Cooling Jets - Remove and Install...384
Pistons and Connecting Rods - Remove...387
Pistons and Connecting Rods - Disassemble...390
Pistons and Connecting Rods - Assemble...393
Pistons and Connecting Rods - Install...398
Connecting Rod Bearings - Remove - Connecting rods in position...402
Connecting Rod Bearings - Install - Connecting rods in position...405
Crankshaft Main Bearings - Remove and Install...409
Crankshaft - Remove...417
Crankshaft - Install...420
Crankshaft Timing Ring - Remove and Install...423
Bearing Clearance - Check...426
Camshaft Position Sensor - Remove and Install...429
Crankshaft Position Sensor - Remove and Install...432
Coolant Temperature Sensor - Remove and Install...435
Engine Oil Pressure Switch - Remove and Install...438
Fuel Temperature Sensor - Remove and Install...441
Oxygen Sensor - Remove and Install - Catalytic Converter...445
Temperature Sensor (Exhaust) - Remove and Install...448
Temperature Sensor (DPF) - Remove and Install...450
Pressure Sensor (DPF) - Remove and Install...453
Pressure Sensor (Exhaust Back Pressure) - Remove and Install...456
Inlet Manifold Temperature Sensor - Remove and Install...461
Inlet Manifold Pressure Sensor - Remove and Install...463
Glow Plugs - Remove and Install...467
Alternator Belt - Remove and Install...470
Idler Pulley - Remove and Install...473
Fan - Remove and Install...476
Fan Drive - Remove and Install...479
Alternator - Remove...482
Alternator - Install...485
Electric Starting Motor - Remove and Install...489
UENR0650 - Disassembly and Assembly (C3.4B Engines for Caterpillar Built Machines)...492
Fuel Priming Pump - Remove and Install...496
Flow Control Valve - Remove and Install...501
Fuel Filter Base - Remove and Install...505
Water Separator and Fuel Filter (Primary) - Remove and Install...513
Fuel Manifold (Rail) - Remove and Install...519
Fuel Injection Lines - Remove...525
Fuel Injection Lines - Install...531
Exhaust Cooler (NRS) - Remove and Install...538
Throttle Valve (Intake Air) - Remove and Install - Side Facing Inlet Elbow...542
Throttle Valve (Intake Air) - Remove and Install - Rear Facing Inlet Elbow...548
Fuel Injection Pump - Remove...555
Fuel Injection Pump - Install...558
Fuel Injection Pump Gear - Remove...562
Fuel Injection Pump Gear - Install...567
Electronic Unit Injector - Remove...570
Electronic Unit Injector - Install...574
Turbocharger - Remove - Side Mounted Turbochargers...579
Turbocharger - Remove - Top Mounted Turbochargers...584
Turbocharger - Install - Top Mounted Turbochargers...589
Turbocharger - Install - Side Mounted Turbochargers...595
Wastegate Solenoid - Remove and Install...601
Exhaust Gas Recirculation Valve - Remove and Install...605
Flexible Exhaust Pipe - Remove and Install...614
Exhaust Manifold - Remove and Install...624
Diesel Particulate Filter - Remove - Through Flow Diesel Particulate Filter...628
Diesel Particulate Filter - Remove - Wall Flow Diesel Particulate Filter...633
Diesel Particulate Filter - Install - Through Flow Diesel Particulate Filter...637
Diesel Particulate Filter - Install - Wall Flow Diesel Particulate Filter...642
Support and Mounting (CEM) - Remove and Install - Option 1...645
Support and Mounting (CEM) - Remove and Install - Option 2...649
Support and Mounting (CEM) - Remove and Install - Option 3...651
Inlet Manifold - Remove and Install...655
Inlet and Exhaust Valve Springs - Remove and Install...663
Inlet and Exhaust Valves - Remove and Install...669
Inlet and Exhaust Valve Guides - Remove and Install...676
Engine Oil Filter Base - Remove and Install...680
Engine Oil Cooler - Remove...684
Engine Oil Cooler - Install...688
Engine Oil Relief Valve - Remove and Install...692
Engine Oil Pump - Remove...694
Engine Oil Pump - Install...696
Water Pump - Remove...698
Water Pump - Install...701
Water Temperature Regulator - Remove and Install...704
Engine Lifting Bracket - Remove...708
Engine Lifting Bracket - Install...712
Flywheel - Remove...716
Flywheel - Install...719
Crankshaft Rear Seal - Remove and Install...722
Flywheel Housing - Remove and Install - Non-Stressed Cylinder Block...727
Flywheel Housing - Remove and Install - Stressed Cylinder Block...735
Power Take-Off Drive - Remove and Install...743
Crankshaft Pulley - Remove and Install...748
Crankshaft Front Seal - Remove and Install...751
Front Cover - Remove and Install...756
Idler Gear - Remove...763
Idler Gear - Install...769
Housing (Front) - Remove...773
Housing (Front) - Install...777
Accessory Drive - Remove and Install...785
Crankcase Breather - Remove...791
Crankcase Breather - Install...793
Valve Mechanism Cover - Remove and Install...795
Rocker Shaft and Pushrod - Remove...802
Rocker Shaft - Disassemble...806
Rocker Shaft - Assemble...808
Rocker Shaft and Pushrod - Install...811
Cylinder Head - Remove...815
Cylinder Head - Install...820
Lifter Group - Remove and Install...829
Camshaft - Remove and Install...833
Camshaft Gear - Remove and Install...837
Camshaft Bearings - Remove and Install...844
Engine Oil Pan - Remove and Install - Cast Iron Engine Oil Pan...847
Engine Oil Pan - Remove and Install - Pressed Steel Oil Pan...853
Balancer - Remove...859
Balancer - Install...864
Piston Cooling Jets - Remove and Install...869
Pistons and Connecting Rods - Remove...872
Pistons and Connecting Rods - Disassemble...875
Pistons and Connecting Rods - Assemble...878
Pistons and Connecting Rods - Install...883
Connecting Rod Bearings - Remove - Connecting rods in position...887
Connecting Rod Bearings - Install - Connecting rods in position...890
Crankshaft Main Bearings - Remove and Install...894
Crankshaft - Remove...902
Crankshaft - Install...905
Crankshaft Timing Ring - Remove and Install...908
Bearing Clearance - Check...911
Camshaft Position Sensor - Remove and Install...914
Crankshaft Position Sensor - Remove and Install...917
Coolant Temperature Sensor - Remove and Install...920
Engine Oil Pressure Switch - Remove and Install...923
Fuel Temperature Sensor - Remove and Install...926
Oxygen Sensor - Remove and Install - Catalytic Converter...930
Temperature Sensor (Exhaust) - Remove and Install...933
Temperature Sensor (DPF) - Remove and Install...935
Pressure Sensor (DPF) - Remove and Install...938
Pressure Sensor (Exhaust Back Pressure) - Remove and Install...941
Inlet Manifold Temperature Sensor - Remove and Install...946
Inlet Manifold Pressure Sensor - Remove and Install...948
Glow Plugs - Remove and Install...952
Alternator Belt - Remove and Install...955
Idler Pulley - Remove and Install...958
Fan - Remove and Install...961
Fan Drive - Remove and Install...964
Alternator - Remove...967
Alternator - Install...970
Electric Starting Motor - Remove and Install...974
UENR4496 - Specifications (C3.4B Industrial Engine)...977
Engine Design...980
Fuel Injection Lines...982
Fuel Injection Pump...984
Fuel Injection Nozzles...986
Fuel Filter Base - Secondary Fuel Filter Base...988
Fuel Filter Base - Primary Fuel Filter Base...990
Fuel Manifold (Rail)...992
Lifter Group...994
Rocker Shaft...996
Valve Mechanism Cover...998
Cylinder Head Valves...999
Cylinder Head...1001
Turbocharger...1006
Injector (Diesel Exhaust Fluid)...1010
Manifold (Diesel Exhaust Fluid)...1011
Diesel Exhaust Fluid Tank...1013
Diesel Exhaust Fluid Pump...1015
Solenoid Valve (DEF Heater Coolant)...1016
Exhaust Gas Valve (NRS)...1017
Exhaust Cooler (NRS)...1019
Exhaust Manifold...1021
Flexible Exhaust Pipe - Turbocharger to Inlet of Diesel Oxidation Catalyst...1023
Flexible Exhaust Pipe - Selective Catalyst Reduction (SCR) Mixer Outlet to Inlet of Selective Catalyst Reduction (SCR) Canister...1025
Camshaft...1028
Camshaft Bearings...1030
Engine Oil Filter Base...1031
Engine Oil Cooler...1033
Engine Oil Pump...1034
Engine Oil Pressure...1035
Engine Oil Pan - Pressed Steel Oil Pan...1036
Crankcase Breather...1038
Water Temperature Regulator and Housing...1040
Water Pump...1042
Cylinder Block...1043
Crankshaft...1045
Connecting Rod Bearing Journal...1048
Main Bearing Journal...1049
Connecting Rod...1051
Piston and Rings...1055
Piston Cooling Jet...1058
Balancer...1060
Front Housing and Covers...1062
Gear Group (Front)...1067
Flywheel...1070
Flywheel Housing...1072
Crankshaft Pulley...1074
Fan Drive...1075
Engine Lifting Bracket...1076
Alternator...1079
Starter Motor...1084
Nitrogen Oxide Sensor...1087
Coolant Temperature Sensor...1089
Ammonia Sensor...1090