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Caterpillar IT12 Integrated Toolcarrier Workshop Repair Service Manual PDF 3204 Engine - MCATIT12OPES.zip

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A full factory-style service and repair guide for the Caterpillar IT12 INTEGRATED TOOLCARRIER, packed with the technical detail needed to service, troubleshoot, fix, and rebuild the machine just like an expert technician.


This workshop service and repair manual for the Caterpillar IT12 INTEGRATED TOOLCARRIER contains:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


SENR4038 - Disassembly and Assembly (SUPPLEMENT FOR 3204 ENGINE FOR IT12 INTEGRATED TOOLCARRIER).pdf


SENR4088 - Specifications (IT12 INTEGRATED TOOLCARRIER POWER TRAIN).pdf


SENR4089 - Systems Operation (IT12 INTEGRATED TOOLCARRIER POWER TRAIN).pdf


SENR4089 - Testing And Adjusting (IT12 INTEGRATED TOOLCARRIER POWER TRAIN).pdf


SENR4091 - Disassembly and Assembly (IT12 INTEGRATED TOOLCARRIER POWER TRAIN).pdf


SENR4092 - Specifications (IT12 INTEGRATED TOOLCARRIER STEERING AND BRAKE SYSTEMS).pdf


SENR4093 - Systems Operation (IT12 INTEGRATED TOOLCARRIER STEERING & BRAKE SYSTEMS).pdf


SENR4093 - Testing and Adjusting (IT12 INTEGRATED TOOLCARRIER STEERING & BRAKE SYSTEMS).pdf


SENR4096 - Specifications (IT12 INTEGRATED TOOLCARRIER HYDRAULIC SYSTEM).pdf


SENR4097 - Systems Operation (IT12 INTEGRATED TOOLCARRIER HYDRAULIC SYSTEM).pdf


SENR4097 - Testing and Adjusting (IT12 INTEGRATED TOOLCARRIER HYDRAULIC SYSTEM).pdf


SENR4099 - Disassembly and Assembly (IT12 INTEGRATED TOOL CARRIER VEHICLE SYSTEMS).pdf


PRODUCT DETAILS:


Total Pages: 567 pages


File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)


Language: English


TABLE OF CONTENTS


SENR4038 - Disassembly and Assembly (SUPPLEMENT FOR 3204 ENGINE FOR IT12 INTEGRATED TOOLCARRIER)....2


Air Cleaner Housing SMCS - 1051-010....3


Alternator SMCS - 1405-010....4


Electric Starter Motor SMCS - 1453-010....5


Muffler SMCS - 1062-010....7


Water Temperature Regulator SMCS - 1355-011; 1355-012....8


Crankshaft Front Pulley SMCS - 1205-010....10


Engine Oil Cooler SMCS - 1378-010....11


Valve Cover SMCS - 1107-010....12


Valve Cover Base SMCS - 1120-010....14


Oil Pan SMCS - 1302-010....16


Fuel Transfer Pump SMCS - 1256-010....17


Fuel Injection Lines SMCS - 1252-010....18


Fuel Injection Pump Housing And Governor SMCS - 1286-011; 1286-012....20


Radiator And Radiator Guard SMCS - 1381-010....26


Radiator Core SMCS - 1353-010....29


Fan SMCS - 1356-010....31


Timing Gear Cover SMCS - 1166-010....33


SENR4088 - Specifications (IT12 INTEGRATED TOOLCARRIER POWER TRAIN)....36


Introduction....37


Oil Pump For The Transmission....38


Torque Converter....41


Control Group For Transmission Oil System....43


Hydraulic Controls....44


Lubrication Relief Valve....46


Transmission Oil Filter Group....47


Selector And Pressure Control Valve....49


Transmission....55


Transfer Gears....61


Drive Shaft Group....65


Neutralizer Solenoid Valve....66


Differential And Bevel Gear....68


Nospin Differential....72


Axle Housings....74


Final Drive And Wheels....75


Rear Frame....78


Trunnion Caps For Front Frame....80


Mounting Group....81


SENR4089 - Systems Operation (IT12 INTEGRATED TOOLCARRIER POWER TRAIN)....83


SENR4089 - Testing And Adjusting (IT12 INTEGRATED TOOLCARRIER POWER TRAIN)....142


SENR4091 - Disassembly and Assembly (IT12 INTEGRATED TOOLCARRIER POWER TRAIN)....153


Steering Frame Lock Link....155


Axles....157


Final Drive Planet Carriers And Ring Gears....160


Final Drive Planet Carriers....163


Brake Linings....165


Tires And Rims (Front And Rear)....167


Brake Calipers....169


Duo-Cone Floating Seals....175


Wheels; Bearings And Duo-Cone Seals....178


Wheel Spindles....185


Drive Shaft (Center)....187


Drive Shaft And Carrier Bearing (Front)....189


Drive Shaft (Rear)....197


Axle Housing (Front)....198


Axle Housing And Supports (Rear Oscillating)....201


Differentials....206


Parking Brake Cable....220


Parking Brake....222


Transmission Neutralizer Valve....225


Transmission Neutralizer Switch....227


Transmission Control Linkage (3F_3R)....228


Transmission Oil Pump (3F-3R)....235


Transmission Oil Pump Drive Gear (3F_3R)....238


Transmission Hydraulic Control Valves (3F_3R)....241


Transmission Oil Pump And Hydraulic Control Valve (3F_1R)....254


Transmission Oil Pump (3F_1R)....257


Transmission Hydraulic Control Valve (3F_1R)....260


Engine; Transmission And Transfer Gears....263


Transmission; Torque Converter And Transfer Gears (3F_3R)....272


Torque Converter (3F_3R)....274


Transfer Gears (3F_3R)....283


Transfer Gears (3F_1R)....297


Transmission (3F_3R)....304


Transmission (3F_1R)....335


SENR4092 - Specifications (IT12 INTEGRATED TOOLCARRIER STEERING AND BRAKE SYSTEMS)....346


Introduction....347


Hydraulic Pump....348


Pump Mounting Group....351


Hydraulic Steering Group....352


Hand Metering Unit (HMU)....353


Flow Control Valve....354


Hydraulic Pump For Supplemental Steering (Optional)....356


Reversing Valve For Supplemental Steering (Optional)....358


Flow Switch For Supplemental Steering (Optional)....360


Steering Cylinder....361


Power Master Cylinder....362


Power Master Cylinder For Two Wheel Brake System (Optional)....364


Adjustment Of Parking Brake....366


Wheel Brake Assembly (Disc & Caliper)....368


Rear Frame....371


Front Frame....373


SENR4093 - Systems Operation (IT12 INTEGRATED TOOLCARRIER STEERING & BRAKE SYSTEMS)....374


SENR4093 - Testing and Adjusting (IT12 INTEGRATED TOOLCARRIER STEERING & BRAKE SYSTEMS)....390


SENR4096 - Specifications (IT12 INTEGRATED TOOLCARRIER HYDRAULIC SYSTEM)....401


Introduction....402


Hydraulic Pump....403


Pump Mounting Group....406


Control Lever Linkage (Lift and Tilt)....407


Filter....408


Control Valve Assembly....410


Relief Valve Adjustment....412


Valve Group....413


Breaker Relief Valve....419


Sight Glass....420


Coupler Cylinder....421


Lift Cylinders....422


Tilt Cylinders....423


Implement Control Group....425


SENR4097 - Systems Operation (IT12 INTEGRATED TOOLCARRIER HYDRAULIC SYSTEM)....428


SENR4097 - Testing and Adjusting (IT12 INTEGRATED TOOLCARRIER HYDRAULIC SYSTEM)....446


SENR4099 - Disassembly and Assembly (IT12 INTEGRATED TOOL CARRIER VEHICLE SYSTEMS)....468


Steering Frame Lock Link SMCS - 7506-029....469


Coupler Assembly (Quick) SMCS - 6129-010....471


Coupler Cylinder (Quick) SMCS - 5133-010; 5133-017....473


Tilt Linkage Plates SMCS - 6117-010....476


Tilt Lever Assemblies (Front) SMCS - 6116-010....478


Tilt Lever Assemblies (Rear) SMCS - 6116-010....481


Tilt Link Assemblies (Rear) SMCS - 6117-010....483


Lift Cylinders SMCS - 5102-010....486


Tilt Cylinders SMCS - 5104-010....489


Steering Cylinders SMCS - 4303-010....492


Cylinders (Lift; Tilt And Steering) SMCS - 4303-015; 5102; 5104....497


Lift Arms SMCS - 6119-010....500


Hydraulic Oil Pump (Implement And Steering) SMCS - 5073-010; 5073-017....504


Steering Metering Pump SMCS - 4312-011; 4312-012; 4312-015; 4312-016....508


Loader Control Valves SMCS - 5124-010; 5124-017....518


Loader Control Linkage SMCS - 5063-010....526


Flow Control Valve SMCS - 4336-010; 4336-017....530


Brake Fluid Reservoir SMCS - 4291-010....532


Brake Master Cylinder SMCS - 4258-010; 4258-017....534


Brake Master And Power Cylinder SMCS - 4258; 4266-011....537


Brake Power Cylinder SMCS - 4266-017....539


Brake Light Switch SMCS - 7332-010....542


Brake Pedals SMCS - 4269-010....543


Main Frames SMCS - 7051-029....546


Cab SMCS - 7325-010....552


Cab Window Glass SMCS - 7310-011; 7310-012....557


Windshield Wiper And Motor SMCS - 7305-011; 7305-012....560


Instrument Panels SMCS - 7451-010....563


Fuse Panel SMCS - 7451-010....566


Caterpillar IT12 INTEGRATED TOOLCARRIER Repair Service Manual

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