John Deere 5076EF Tractor Workshop Service & Repair Manual, January 2013 (TM607619) - PDF Download - TM607619 - John Deere Tractors 5076EF Technical Manual (Repair).PDF
Complete workshop repair manual for the John Deere 5076EF Tractor (January 2013), containing all the shop-level information required to service, diagnose, fix, and fully rebuild or restore the machine just as a professional technician would.
The John Deere 5076EF Tractor service and workshop manual covers the following:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM607619 - John Deere Tractors 5076EF Technical Manual (Repair).PDF
TM607619 - John Deere Tractors 5076EF Technical Manual (Repair).EPUB
Total Pages: 804 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General Information
Safety
General Specifications
Fuel and Lubricants
Serial Number Locations
Features and Accessories
Engine Repair
Engine
Cooling System
Fuel System
Fuel System
Air Intake System
Speed Control Linkage
Electrical Repair
Battery, starter and alternator
Electrical system components
Wiring Harness
Power Train Repair
Clutch Housing
Clutch Assembly - Synchronized Transmissions
Synchronized Transmission
Rear PTO Drive Shaft
Differential
Final Drive
Mechanical Front Wheel Drive
Creeper Assembly
Steering and Brake Repair
Steering Repair
Brake Repair
Hydraulic Repair
Hydraulic pump and filter
Hydraulic Oil Cooler
Rockshaft
Dual Selective Control Valve
Single Selective Control Valve
Hydraulic Power Beyond
Miscellaneous Repair
Front Axle-2WD
Wheels
3-Point Hitch
Fenders
Hood
Operator Station Repair
Seat and Support
Control Console and Panel
ROLL-GARD®
Rear Bar
Dealer Fabricated Tools
Dealer Fabricated Tools
TABLE OF CONTENTS....1
Section 10: General Information....17
Group 05: Safety....17
Recognize Safety Information....22
Understand Signal Words....23
Follow Safety Instructions....24
Prepare for Emergencies....25
Wear Protective Clothing....26
Protect Against Noise....27
Handle Fuel Safely—Avoid Fires....28
Handle Starting Fluid Safely....29
Keep ROPS Installed Properly....30
Use Foldable ROPS and Seat Belt Properly....31
Stay Clear of Rotating Drivelines....32
Use Steps and Handholds Correctly....34
Read Operator Manuals for ISOBUS Implements....35
Use Seat Belt Properly....36
Operating the Tractor Safely....37
Limited Use in Forestry Operation....39
Operating the Loader Tractor Safely....40
Keep Riders Off Machine....41
Instructional Seat....42
Use Safety Lights and Devices....43
Use a Safety Chain....44
Transport Towed Equipment at Safe Speeds....45
Use Caution On Slopes and Uneven Terrain....47
Freeing a Mired Machine....48
Avoid Contact with Agricultural Chemicals....49
Handle Agricultural Chemicals Safely....50
Handling Batteries Safely....52
Avoid Heating Near Pressurized Fluid Lines....54
Remove Paint Before Welding or Heating....55
Handle Electronic Components and Brackets Safely....56
Practice Safe Maintenance....57
Exhaust Filter Cleaning....58
Work In Ventilated Area....59
Support Machine Properly....60
Prevent Machine Runaway....61
Park Machine Safely....62
Transport Tractor Safely....63
Service Cooling System Safely....64
Service Accumulator Systems Safely....65
Service Tires Safely....66
Service Front-Wheel Drive Tractor Safely....67
Tightening Wheel Retaining Bolts/Nuts....68
Avoid High-Pressure Fluids....69
Do Not Open High-Pressure Fuel System....70
Store Attachments Safely....71
Dispose of Waste Properly....72
Group 10: General Specifications....649
Machine Specifications....649
Machine Specifications, continued....79
Machine Specifications, continued....79
Machine Specifications , continued....80
Machine Dimensions....81
Ground Speed Estimates....83
Repair Specifications....649
Repair Specifications - Cont....92
Repair Specifications - Cont....92
Repair Specifications - Cont....92
Repair Specifications - Cont....92
Repair Specifications - Cont....92
Repair Specifications - Cont....92
Repair Specifications - Cont....92
Repair Specifications - Cont....92
Service Recommendations for O-Ring Boss Fittings....93
Service Recommendations for Flat Face O-Ring Seal Fittings....95
Metric Cap Screw Torque Values—Grade 7....97
Metric Bolt and Cap Screw Torque Values....98
Unified Inch Bolt and Cap Screw Torque Values....99
Abbreviations....100
Group 20: Fuel and Lubricants....19
Diesel Fuel Specifications....649
Lubricity of Diesel Fuel....103
Diesel Fuel Storage....104
Do Not Use Galvanized Containers....105
Fill Fuel Tank....106
Diesel Engine Oil....107
Heavy Duty Diesel Engine Coolant....108
Engine Break - In Oil....109
Engine Cooling System....110
Liquid Coolant Conditioner....112
Transmission and Hydraulic Oil....113
MFWD Gear Oil....114
Grease (Specific Application)....115
Grease....116
Alternative and Synthetic Lubricants....118
Lubricant Storage....119
Group 25: Serial Number Locations....19
Serial Numbers....121
Product Identification Number Location....122
Engine Serial Number Location....123
Fuel injection pump serial number location....124
Alternator Identification Number Location....125
Power Steering Valve Serial Number Location....126
Transmission Serial Number Location....127
Front Axle (2WD) Serial Number Location....128
Mechanical Front Wheel Drive (MFWD) Serial Number Location....129
Group 30: Features and Accessories....131
Features and Accessories....131
Standard Features....135
Standard Features....135
Standard Features....135
Operating Foldable ROPS — If Equipped....136
Factory Installed Optional Equipment....138
Field Installed Optional Kits and Accessories....139
Section 20: Engine Repair....140
Group 05: Engine....140
Service Equipment and Tools....648
Specifications....649
John Deere Engine Repair—Use CTM....144
Remove Engine....145
Install Engine....155
Group 10: Cooling System....140
Specifications....649
Engine Coolant Pump Repair—Use CTM....168
Remove right-side fan guard....169
Remove left-side fan guard....170
Remove and Install Coolant Recovery Tank....171
Remove and Inspect Radiator....175
Install Radiator....179
Remove and Install Thermostat....182
Inspect and Replace Belt Tensioner....185
Section 30: Fuel System....188
Group 05: Fuel System....188
Injection Pump, Nozzle and Governor Repair—Use CTM....190
Remove, Inspect and Install Fuel Tank—Reference Listing....191
Remove, Inspect, and Install Fuel Tank....192
Replace Fuel Filter (Engine Tier 0)....196
Replace Fuel Filter/Water Separator (Engine Tier 2)....197
Remove and Install Fuel Filter/Primer Pump Assembly (Engine Tier 0)....198
Remove and Install Fuel Filter/Primer Pump Assembly (Engine Tier 2)....199
Remove and Install The Water Separator Assembly....200
Group 10: Air Intake System....188
Turbocharger Repair—Use CTM....202
Specifications....649
Other Material....714
Remove, Inspect, and Install Air Cleaner Elements....205
Remove Turbocharger....207
Install Turbocharger....209
Turbocharger Break-In....211
Group 15: Speed Control Linkage....188
Inspect and Repair Speed Control Linkage—Reference Listing....213
Inspect and Repair Speed Control Linkage....214
Section 40: Electrical Repair....216
Group 05: Battery, starter and alternator....216
Starter Repair—Use CTM....219
Prevent Battery Explosions....220
Remove and Install Battery....221
Remove and Install Starter....222
Replace Alternator/Regulator....223
Group 10: Electrical system components....216
Essential Tools....492
Other Material....714
Specifications....649
Replace Air Filter Restriction Switch....229
Replace Cold Start Advance Switch....230
Replace Coolant Temperature Sender....232
Replace Engine Speed Sensor....233
Replace Engine Oil Pressure Switch....234
Replace Key Switch—Reference Listing....235
Replace Key Switch....236
Replace Light Switch....238
Replace Turn Signal Switch—Reference Listing....240
Replace Turn Signal Switch....241
Replace Instrument Panel—Reference Listing....243
Replace Instrument Panel....244
Replace Rear PTO Switch—Reference Listing....248
Replace Rear Mechanical PTO Switch....249
Replace Neutral Start Switch....250
Replace Fuel Level Sender....251
Replace Seat Switch—Reference Listing....252
Replace Seat Switch....253
Replace Clutch Pedal Position Sensor— Synchronized Transmission....258
Replace Clutch Disengage Switch— Synchronized Transmission....261
Replace Park Switch— Synchronized Transmission (If Equipped)....264
Replace Brake Pedal Switch—Electro-Hydraulic Tractors (If Equipped)....265
Replace VEC Load Center....266
Group 15: Wiring Harness....217
Service Equipment and Tools....648
Essential Tools....492
Service Parts Kits....715
Replace Connector Body—Blade Terminals....271
Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector....217
Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact....217
Repair (Pull Type) Metri-Pack® Connectors....276
Repair (Push Type) Metri-Pack® Connectors....278
Replace Front Wiring Harness....281
Replace Rear Wiring Harness....283
Section 50: Power Train Repair....285
Group 05: Clutch Housing....285
Service Equipment and Tools....648
Other Material....714
Specifications....649
Separate Engine from Clutch Housing—Reference Listing....294
Separate Engine from Clutch Housing....295
Install Engine to Clutch Housing—Reference Listing....302
Install Engine to Clutch Housing....303
Inspect and Repair Clutch Pedal and Linkage—Reference Listing....309
Inspect and Repair Clutch Pedal and Linkage....310
Group 10: Clutch Assembly — Synchronized Transmissions....285
Essential Tools....492
Service Equipment and Tools....648
Other Material....714
Specifications....649
Remove and Install Clutch Assembly....317
Disassemble and Inspect Clutch Assembly....321
Assemble Clutch Assembly....330
Traction Clutch Finger Adjustment....336
PTO Clutch Finger Adjustment....338
Remove and Inspect Clutch Release Mechanism and Shafts....340
Install Clutch Release Mechanism and Shafts....344
Group 15: Synchronized Transmission....285
John Deere Transmission Repair....348
Essential Tools....492
Service Equipment and Tools....648
Other Material....714
Specifications....649
Separate Clutch Housing from Transmission—Reference Listing....353
Separate Clutch Housing from Transmission....354
Install Clutch Housing to Transmission—Reference Listing....360
Install Clutch Housing to Transmission....361
Inspect and Repair Gear and Range Shift Levers - Reference Listing....367
Inspect and Repair Gear Shift Lever....368
Inspect and Repair Range Shift Lever....371
Remove Transmission—Reference Listing....374
Remove Transmission - Synchronized Transmissions (NM, NP, NM05, NP05)....375
Disassemble and Inspect Transmission—Reference Listing....381
Disassemble and Inspect Transmission (NM, NP, NM05, NP05)....382
Assemble Transmission—Reference Listing....386
Assemble and Install Transmission (NM, NP, NM05, NP05)....387
Install Transmission—Reference Listing....396
Disassemble, Inspect and Assemble Gear Shift Shaft Assemblies—Reference Listing....397
Disassemble, Inspect and Assemble Gear Shift Shaft Assemblies (NM, NP, NM05, NP05)....398