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Caterpillar 3408 3408B 3412 Diesel Engine Workshop Repair Service Manual PDF - MCAT3408B3412OPES.zip

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A full-service repair guide featuring complete Electrical Wiring Diagrams for the Caterpillar Diesel Engines 3408, 3408B, and 3412, packed with every technical detail needed to service, troubleshoot, fix, and rebuild these engines the way professional technicians do.


The Caterpillar Diesel Engines 3408, 3408B, 3412 workshop service repair manual contains:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


ENGINE - MACHINE


Model Prefix


3412 ENGINE - MACHINE 38S


3412 ENGINE - MACHINE 73W


MARINE PRODUCTS


Model Prefix


3412 MARINE ENGINE 3JK


3412 MARINE ENGINE 5RL


3412 MARINE ENGINE 60M


3412 MARINE ENGINE 7BL


3412 MARINE ENGINE 7HG


ENGINE - GENERATOR SET


Model Prefix


3408 GEN SET ENGINE 78Z


3408B GEN SET ENGINE 2BG


3408B GEN SET ENGINE 78Z


ENGINE - INDUSTRIAL


Model Prefix


3408 INDUSTRIAL ENGINE 67U


3408 REMAN ENGINE BFF


3408 REMAN ENGINE DLA


3408B INDUSTRIAL ENGINE 67U


3408B INDUSTRIAL ENGINE 9TD


3408B REMAN ENGINE BFD


ENGINE - MACHINE


Model Prefix


3408 ENGINE - MACHINE 1EM


3408 ENGINE - MACHINE 48W


3408 ENGINE - MACHINE 67U


3408 ENGINE - MACHINE 77M


ENGINE - TRUCK


Model Prefix


3408 TRUCK ENGINE 28V


3408B TRUCK ENGINE 28V


MARINE PRODUCTS


Model Prefix


3408 MARINE ENGINE 99U


3408B MARINE ENGINE 1LG


3408B MARINE ENGINE 8RG


3408B MARINE ENGINE 99U


PRODUCT DETAILS:


Total Pages: 3,751 pages


File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)


Language: English


90050E14 - Grupo Electrógeno 3412 PGAI Servicio de Emergencia 900 kVA.pdf


KENR9511 - Schematic (Marine Multi-Station Control System II Electrical System).pdf


RENR7893 - Schematic (Marine Multi-Station Control System Electrical System).pdf


RENR7929 - Schematic (Marine Multi-Station Control System Electrical System).pdf


SEBU5415 - Operation & Maintenance Manual (3408 & 3412 Industrial & EPG Diesel Engines).pdf


SEBU6728 - Operation & Maintenance Manual (3408 & 3412 Diesel Marine Propulsion Engine).pdf


SEBU6945 - Operation & Maintenance Manual (3408 & 3412 Industrial & EPG Diesel Engines).pdf


SENR1017 - Specifications (3408E and 3412E Engines for Caterpillar Built Machines).pdf


SENR2623 - Disassembly & Assembly (3408 Vehicular Engine For 988B Wheel Loader).pdf


SENR4642 - Systems Operation (3408 Vehicular Engine).pdf


SENR4642 - Testing & Adjusting (3408 Vehicular Engine).pdf


SENR4657 - Schematic (3412 Industrial Engines).pdf


SENR5393 - Disassembly and Assembly (3408 ENGINE FOR D9R TRACTOR).pdf


SENR5518 - Schematic (3408 & 3412 High Performance Marine Engine).pdf


SENR5534 - Disassembly & Assembly (3408 & 3412 High Performance Marine Engines).pdf


SENR6478 - Schematic (3412 Genrator Set Engine).pdf


SENR7321 - Disassembly & Assembly (3408 Vehicular Engine For 988B Wheel Loader).pdf


SENR7381 - Systems Operation (3408 & 3408B Industrial & Marine Engines).pdf


SENR7381 - Testing & Adjusting (3408 & 3408B Industrial & Marine Engines).pdf


SENR7382 - Disassembly & Assembly (3408 & 3408B Industrial & Marine Engines).pdf


SENR7408 - Specifications (3412 INDUSTRIAL AND MARINE ENGINES).pdf


SENR7409 - Systems Operation (3412 INDUSTRIAL AND MARINE ENGINES).pdf


SENR7409 - Testing and Adjusting (3412 INDUSTRIAL AND MARINE ENGINES).pdf


SENR7410 - Disassembly and Assembly (3412 INDUSTRIAL & MARINE ENGINES).pdf


SENR7726 - Specifications (3412 INDUSTRIAL & MARINE ENGINE ATTACHMENTS).pdf


SENR7730 - Systems Operation (3412 INDUSTRIAL & MARINE ENGINE ATTACHMENTS).pdf


SENR7730 - Testing and Adjusting (3412 INDUSTRIAL & MARINE ENGINE ATTACHMENTS).pdf


SENR7772 - Disassembly and Assembly (7211 & 7221 MARINE TRANSMISSIONS).pdf


SENR7772 - Specifications (7211 & 7221 MARINE TRANSMISSIONS).pdf


SENR7772 - Systems Operation (7211 & 7221 MARINE TRANSMISSIONS).pdf


SENR7772 - Testing and Adjusting (7211 & 7221 MARINE TRANSMISSIONS).pdf


MAIN SECTIONS


90050E14 - Grupo Electrógeno 3412 PGAI Servicio de Emergencia 900 kVA......3


Señalizaciones......8


Parámetros ajustables......8


Otros datos técnicos......8


Forzado remoto de arranque y paro......9


Pulsadores......9


Mando de transferencia de interruptores red/generador......9


Carpintería metálica......9


Generalidades......9


Señales necesarias para el funcionamiento......9


KENR9511 - Schematic (Marine Multi-Station Control System II Electrical System)......15


Collage......16


Main......26


RENR7893 - Schematic (Marine Multi-Station Control System Electrical System)......28


Collage......29


Main......44


RENR7929 - Schematic (Marine Multi-Station Control System Electrical System)......46


Collage......47


Main......62


SEBU5415 - Operation & Maintenance Manual (3408 & 3412 Industrial & EPG Diesel Engines)......64


SEBU6728 - Operation & Maintenance Manual (3408 & 3412 Diesel Marine Propulsion Engine)......146


Foreword......147


Maintenance......149


Operation......263


Product Information......301


Reference Materials......319


Safety......322


SEBU6945 - Operation & Maintenance Manual (3408 & 3412 Industrial & EPG Diesel Engines)......332


SENR1017 - Specifications (3408E and 3412E Engines for Caterpillar Built Machines)......455


Aftercooler......457


Alternator Mounting......464


Alternator and Regulator......469


Atmospheric Pressure Sensor......476


Belt Tension Chart......480


Camshaft Bearings......485


Camshaft......490


Connecting Rod and Main Bearing Journals......498


Connecting Rod......502


Coolant Conditioner Base......505


Coolant Flow Switch......508


Coolant Temperature Sensor......513


Crankcase Breather......517


Crankshaft......520


Cylinder Block......523


Cylinder Head Valves......536


Cylinder Head......547


Cylinder Liner......559


Electric Starting Motor......560


Engine Design......563


Engine Oil Bypass Valve......566


Engine Oil Filter Base......571


Engine Oil Filter Bypass Valve......573


Engine Oil Pan......578


Engine Oil Pressure Sensor......580


Engine Oil Temperature Sensor - If Equipped......588


Ether Starting Aid......590


Exhaust Manifold......593


Flywheel Housing......597


Flywheel......601


Fuel Filter Base......603


Fuel Temperature Sensor......608


Fuel Transfer Pump......612


Gear Group (Front)......617


Gear Group (Rear)......623


Housing (Front)......633


Hydraulic Pump Drive......638


Injection Actuation Pressure Control Valve......643


Injection Actuation Pressure Sensor......648


Inlet Air Temperature Sensor......652


Jacket Water Heater......655


Magnetic Pickup......662


Piston and Rings......664


Prelubrication Oil Pump......674


Speed_Timing Sensor......679


Turbocharger Outlet Pressure Sensor......683


Turbocharger......687


Unit Injector Hydraulic Pump......689


Unit Injector Wiring......696


Unit Injector......701


Valve Mechanism Cover......707


Valve Rocker Arms, Lifters, and Bridges......710


Vibration Damper......721


Water Pump......724


Water Temperature Regulator......729


SENR2623 - Disassembly & Assembly (3408 Vehicular Engine For 988B Wheel Loader)......734


Air Cleaner Assembly......737


Alternator......739


Automatic Timing Advance......741


Bridge Dowels......746


Camshaft Bearings......748


Camshaft......751


Connecting Rod Bearings......756


Coolant Filter And Conditioner......759


Crankcase Guards......762


Crankshaft Front Seal And Wear Sleeve......764


Crankshaft Main Bearings......767


Crankshaft Rear Gear......772


Crankshaft Rear Seal And Wear Sleeve......774


Crankshaft......777


Cylinder Heads......782


Cylinder Liners......788


Direct Injection Adapters......793


Electric Starting Motor......797


Engine And Torque Converter......800


Engine Front Support......814


Engine Oil Cooler......817


Ether Starting Aid......820


Exhaust Manifolds......822


Fan Assembly......825


Fan Belt Tightener......828


Fan Drive......834


Flywheel Housing......839


Flywheel......846


Fuel Filter Base......850


Fuel Injection Lines......852


Fuel Injection Pump Housing And Governor......855


Fuel Injection Pump Housing......862


Fuel Injection Pumps......874


Fuel Injection Valves......881


Fuel Priming Pump......885


Fuel Ratio Control......886


Fuel Shutoff Solenoid (Later)......891


Fuel Transfer Pump......893


Glow Plugs......899


Governor......901


Hoods......943


Hydraulic Oil Cooler......945


Muffler......950


Oil Cooler Bypass Valve......952


Oil Filter Base......954


Oil Filter Bypass Valve......959


Oil Pan......961


Oil Pump......963


Piston Cooling Tubes......968


Pistons......970


Pump Drive (Implement)......976


Pump Drive (Steering And Brake)......982


Pump Drive (Transmission)......987


Push Rods And Valve Lifters......991


Radiator And Guard......994


Radiator......999


Rocker Shaft Assembly......1004


Spacer Plates......1008


Timing Gear Cover......1011


Timing Gears......1015


Transmission Oil Cooler......1019


Trunnion......1023


Turbocharger......1025


Valve Cover Bases......1037


Valve Covers......1040


Valve Guides......1042


Valve Seat Inserts......1044


Valves......1047


Vibration Damper And Pulley......1050


Water Pump Seal......1053


Water Pump......1058


Water Temperature Regulators......1066


SENR4642 - Systems Operation (3408 Vehicular Engine)......1070


SENR4642 - Testing & Adjusting (3408 Vehicular Engine)......1104


SENR4657 - Schematic (3412 Industrial Engines)......1228


SPS-342 Maintenance Manual, Vol 1......0


3.0 Caterpillar 3412 Engine Service Manual......0


3.7 Schematic......1228


SENR5393 - Disassembly and Assembly (3408 ENGINE FOR D9R TRACTOR)......1231


Aftercooler......1233


Air Cleaner......1237


Alternator......1238


Bottom Guards......1240


Bridge Dowels......1244


Camshaft Bearings......1246


Camshaft Idler Gear......1248


Camshaft......1250


Connecting Rod Bearings......1253


Coolant Conditioner......1257


Coolant Overflow Tank......1258


Crankshaft Front Seal & Wear Sleeve......1259


Crankshaft Main Bearings......1263


Crankshaft Rear Seal & Wear Sleeve......1268


Crankshaft......1272


Cylinder Head Assemblies......1282


Cylinder Liners......1286


Engine & Torque Divider......1291


Engine Front Support & Trunnion......1310


Engine Oil Cooler......1313


Ether Starting Aid......1314


Fan Assembly......1315


Fan Drive & Belt Tightener......1316


Flywheel Housing......1321


Flywheel......1332


Fuel Filter & Base......1335


Fuel Injection Lines......1337


Fuel Injection Nozzle Adapters......1339


Fuel Injection Nozzles & Adapters......1341


Fuel Injection Nozzles......1344


Fuel Injection Pump Housing & Governor......1349


Fuel Injection Pump Housing......1354


Fuel Injection Pumps......1367


Fuel Rack Travel......1373


Fuel Ratio Control......1376


Fuel Transfer Pump......1380


Governor......1383


Hood Assembly......1400


Introduction......1402


Muffler......1403


Oil Pump......1405


Piston Cooling Tubes......1410


Pistons & Connecting Rods......1412


Push Rods, Valve Lifters & Valve Bridges......1418


Radiator Guard......1422


Radiator......1433


Rocker Shaft Assemblies......1437


Spacer Plates......1442


Starter......1445


Timing Gear Cover & Governor & Fuel Injection Pump Drive Gear......1446

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