John Deere 330CLC & 370C Excavator Operator's Manual OMT188215 PDF Download - MJODOMT188215.zip

The complete Operator's Manual covering the John Deere 330CLC and 370C Excavator, containing every technical detail needed to run and service these machines.

PRODUCT DETAILS:

Total Pages: 339 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

omt188215 - 330CLC and 370C Excavator Operator's Manual.pdf

MAIN SECTIONS

TABLE OF CONTENTS..........1

Section 1-1: Safety—Safety Features..........18

Safety Features..........18

Section 1-2: Safety—General Precautions..........19

Recognize Safety Information..........20

Follow Safety Instructions..........21

Operate Only If Qualified..........22

Wear Protective Equipment..........23

Avoid Unauthorized Machine Modifications..........24

Add Cab Guarding for Special Uses..........25

Inspect Machine..........26

Stay Clear of Moving Parts..........27

Avoid High-Pressure Fluids..........28

Avoid High-Pressure Oils..........29

Beware of Exhaust Fumes..........30

Prevent Fires..........31

Prevent Battery Explosions..........32

Handle Chemical Products Safely..........33

Dispose of Waste Properly..........34

Prepare for Emergencies..........35

Section 1-3: Safety—Operating Precautions..........36

Use Steps and Handholds Correctly..........37

Start Only From Operator's Seat..........38

Use and Maintain Seat Belt..........39

Prevent Unintended Machine Movement..........40

Avoid Work Site Hazards..........41

Keep Riders Off Machine..........43

Avoid Backover Accidents..........44

Avoid Machine Tip Over..........45

Use Special Care When Lifting Objects..........47

Add and Operate Attachments Safely..........48

Section 1-4: Safety—Maintenance Precautions..........49

Park and Prepare for Service Safely..........50

Service Cooling System Safely..........51

Remove Paint Before Welding or Heating..........52

Make Welding Repairs Safely..........53

Drive Metal Pins Safely..........54

Section 1-5: Safety—Safety Signs..........56

Safety Signs..........56

Section 2-1: Operation—Operator's Station..........57

Pedals, Levers, and Panels..........58

Monitor Panel..........59

Monitor Panel Functions..........61

Front Switch Panel..........63

Front Switch Panel Functions..........64

Rear Switch Panel..........66

Horn..........67

Power Dig Button..........68

Pilot Shutoff Lever..........69

Travel Alarm and Travel Alarm Cancel Switch..........70

Cab Heater and Air Conditioner..........71

Operating the AM/FM Radio..........73

Secondary Exit Tool..........74

Opening Upper Front (Secondary Exit) Window..........75

Removing and Storing the Lower Front Window..........77

Opening Side Windows..........79

Opening and Closing the Roof Exit Cover..........80

Adjusting the Seat..........81

Section 2-2: Operation—Operating The Machine..........83

Before Starting Work..........84

Operator's Daily Machine Check Before Starting..........85

Starting Engine..........287

Cold Weather Warm-Up..........89

Using Booster Batteries—24 Volt System..........91

Travel Pedals and Levers..........92

Control Lever Pattern Operation..........94

Control Lever Pattern Conversion..........96

Operating in Water and Mud..........99

Driving Up a Steep or Slippery Slope..........100

Lifting..........101

Lower Boom With Engine Stopped..........102

Parking the Machine..........105

Loading and Unloading for Transport..........106

Towing Machine..........108

Lifting the Machine..........109

Section 3-1: Maintenance—Machine..........110

Diesel Fuel..........111

BioDiesel Fuel..........113

Testing Diesel Fuel..........115

Handling and Storing Diesel Fuel..........116

Alternative and Synthetic Lubricants..........117

Engine Break-In Oil..........118

Diesel Engine Oil..........119

Hydraulic Oil..........120

Swing Gearbox and Travel Gearbox Oils..........122

Pump Gearbox Oil..........123

Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease..........124

Section 3-2: Maintenance—Periodic Maintenance..........125

Service Machine at Specified Intervals..........126

Check the Hour Meter Regularly..........127

Prepare Machine for Maintenance..........128

Open Access Doors for Service..........129

Open Engine Hood for Service..........130

Fuel Tank..........131

Hydraulic Breaker and Crusher Attachments..........132

Maintenance and Repair Record Keeping System..........133

Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit..........134

Service Intervals..........135

Required Parts..........137

Section 3-3: Maintenance—As Required..........140

Clean Fuel Tank Inlet Screen..........141

Drain Water and Sediment From Fuel Tank Sump..........142

Clean Fuel Strainer..........143

Drain Fuel Filter/Water Separator..........144

Bleed the Fuel System..........145

Clean Radiator Air Inlet Screen..........148

Clean Air Cleaner Dust Unloader Valve..........149

Check and Adjust Track Sag..........150

Windshield Washer Fluid Level..........153

Section 3-4: Maintenance—Every 10 Hours or Daily..........154

Check Engine Oil Level..........155

Check Recovery Tank Coolant Level..........156

Check Hydraulic Oil Level..........157

Section 3-5: Maintenance—Every 100 Hours..........160

Grease Working Tool Pivots..........180

Section 3-6: Maintenance—Initial Service - 250 Hours..........162

Change Engine Break-In Oil and Replace Filter..........163

Section 3-7: Maintenance—Every 250 Hours..........165

Check Swing Gearbox Oil Level..........166

Drain Hydraulic Tank Sump..........167

Check Pump Drive Gearbox Oil Level..........169

Check Radiator Coolant Level..........170

Check Battery Electrolyte Level and Terminals..........172

Check Travel Gearbox Oil Level..........175

Clean or Replace Dusty Primary Element..........176

Clean Spark Arrester (If Equipped)..........178

Section 3-8: Maintenance—Every 500 Hours..........179

Grease Working Tool Pivots..........180

Grease Swing Bearing..........183

Grease Swing Bearing Gear..........184

Replace Fuel Filter/Water Separator..........185

Check Air Intake Hoses..........188

Check Coolant in Radiator..........189

Change Engine Oil and Replace Filter..........191

Clean Cab Fresh Air and Recirculating Air Filters..........193

Section 3-9: Maintenance—Every 1000 Hours..........196

Change Swing Gearbox Oil..........197

Replace Hydraulic Tank Oil Filter..........198

Replace Pilot System Oil Filter..........201

Change Pump Drive Gearbox Oil..........203

Inspect Fan Belt..........205

Replace Air Cleaner Elements..........207

Replace Air Cleaner Dust Valve..........208

Section 3-10: Maintenance—Every 2000 Hours..........209

Drain Cooling System..........210

Diesel Engine Coolant (engine with wet sleeve cylinder liners)..........212

Cooling System Fill and Deaeration Procedure..........214

Change Travel Gearbox Oil..........215

Clean The Engine Crankcase Ventilation Tube..........217

Adjust Engine Valve Clearance..........218

Section 3-11: Maintenance—Every 4000 Hours..........219

Change Hydraulic Tank Oil, Clean Suction Screen..........220

Section 3-12: Maintenance—Every 4500 Hours..........225

Replace Engine Crankshaft Dampener..........226

Section 4-1: Miscellaneous—Machine..........227

Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump..........228

Do Not Service Control Valves, Cylinders, Pumps, or Motors..........229

Precautions for Alternator and Regulator..........230

Diagnostic Display Unit (DDU) Operation..........231

Engine Service Codes..........240

Handling, Checking, and Servicing Batteries Carefully..........242

Using Battery Charger..........245

Replacing Batteries..........246

Using Booster Batteries—12-Volt System..........247

Welding On Machine..........248

Clean the Machine Regularly..........249

Adding 12—Volt Accessories..........250

Replacing Fuses..........251

Replacing Bucket Teeth..........253

Replacing Bucket Tooth Tip—Heavy-Duty Bucket..........255

Adjusting Bucket to Arm Joint..........257

Removing the Bucket..........259

Track Sag General Information..........260

Check Track Shoe Hardware..........261

Unified Inch Bolt and Screw Torque Values..........262

Metric Bolt and Screw Torque Values..........264

Section 4-2: Miscellaneous—Operational Checkout..........267

Operational Checkout..........267

Section 4-3: Miscellaneous—Troubleshooting..........285

Using Troubleshooting Charts..........286

Engine..........287

Electrical System..........291

Hydraulic System..........294

Section 4-4: Miscellaneous—Storage..........296

Prepare Machine for Storage..........297

Section 4-5: Miscellaneous—Machine Numbers..........299

Record Product Identification Number (PIN)..........300

Record Engine Serial Number..........301

Record Travel Motor Serial Numbers..........302

Record Swing Motor Serial Number..........303

Keep Proof of Ownership..........304

Keep Machines Secure..........305

Section 4-6: Miscellaneous—Specifications..........306

330CLC and 370C Engine Specifications..........306

330CLC and 370C Drain and Refill Capacities..........306

330CLC Specifications..........306

330CLC Working Ranges..........306

330CLC Lift Capacity—KG (LB)..........306

370C Specifications..........306

370C Working Ranges..........306

370C Lift Capacity—KG (LB)..........306

John Deere 330CLC and 370C Excavator Repair Service Manual (OMT188215)