John Deere 260E 310E Articulated Dump Truck Workshop Repair Service Manual PDF (TM13842X19) - MJODTM13842X19.zip
A full service and repair guide for the John Deere 260E and 310E Articulated Dump Truck, packed with every technical detail needed to service, troubleshoot, fix, and rebuild these machines the way trained technicians do.
This John Deere 260E and 310E Articulated Dump Truck workshop service and repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM13842X19 English - John Deere 260E and 310E Articulated Dump Truck Technical Manual.pdf
TM13842X28 French - Camions-bennes articulés 260E et 310E.pdf
PRODUCT DETAILS:
Total Pages: 721 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
Section 00: General Information...14
Group 0001: Safety...14
Recognize Safety Information...17
Follow Safety Instructions...18
Operate Only If Qualified...19
Wear Protective Equipment...20
Avoid Unauthorized Machine Modifications...21
Inspect Machine...22
Stay Clear of Moving Parts...23
Avoid High-Pressure Fluids...24
Avoid High-Pressure Oils...25
Work In Ventilated Area...26
Handle Starting Fluid Safely...27
Avoid Static Electricity Risk When Refueling...28
Prevent Fires...30
In Case of Machine Fire...31
Prevent Battery Explosions...32
Handle Chemical Products Safely...33
Decommissioning — Proper Recycling and Disposal of Fluids and Components...34
Exhaust Filter Ash Handling and Disposal...35
Prepare for Emergencies...36
Clean Debris from Machine...37
Use Steps and Handholds Correctly...38
Start Only From Operator's Seat...39
Use and Maintain Seat Belt...40
Prevent Unintended Machine Movement...41
Avoid Work Site Hazards...42
Keep Riders Off Machine...44
Prevent Acid Burns...45
Avoid Backover Accidents...47
Avoid Machine Tip Over...48
Operating on Slopes...49
Operating or Traveling On Public Roads...50
Inspect and Maintain ROPS...51
Travel Safely...52
Add and Operate Attachments Safely...53
Park and Prepare for Service Safely...54
Service Cooling System Safely...55
Remove Paint Before Welding or Heating...56
Make Welding Repairs Safely...57
Drive Metal Pins Safely...58
Service Tires Safely...59
Clean Exhaust Filter Safely...60
Group 0003: Torque Values...15
Metric Bolt and Cap Screw Torque Values...65
Additional Metric Cap Screw Torque Values...67
Unified Inch Bolt and Cap Screw Torque Values...69
Service Recommendations for 37° Flare and 30° Cone Seat Connectors...71
Service Recommendations for O-Ring Boss Fittings...73
Service Recommendations For Flared Connections—Straight or Tapered Threads...75
Service Recommendations For Flat Face O-Ring Seal Fittings...77
O-Ring Face Seal Fittings With SAE Inch Hex Nut And Stud End For High Pressure Service Recommendations...79
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations...81
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For High Pressure Service Recommendations...84
Service Recommendations for Metric Series Four Bolt Flange Fitting...86
Service Recommendations For Inch Series Four Bolt Flange Fittings...88
Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations...90
Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings...92
Service Recommendations For O-Ring Boss Fittings With Shoulder...95
Metric 24° O-Ring Seal DIN 20078 Service Recommendations...98
Section 01: Wheels...102
Group 0100: Removal and Installation...102
Wheel Remove and Install...105
Tire Remove and Install...107
Section 02: Axles and Suspension Systems...110
Group 0200: Removal and Installation...110
Front Axle Remove and Install...115
Middle or Rear Axle Remove and Install...119
Group 0225: Input Drive Shafts and U-Joints...110
Transmission-to-Front Axle Drive Shaft or Transmission-to-Oscillation Joint Drive Shaft Remove and Install...130
Oscillation Joint Drive Shaft Remove and Install...130
Park Brake-to-Middle Axle Drive Shaft Remove and Install...134
Middle Axle-to-Rear Axle Drive Shaft Remove and Install...136
Group 0242: Axle Mounting Parts...110
Front Suspension Strut Remove and Install...141
Axle Links and Stabilizers Remove and Install...144
Axle Link, Stabilizer, and Strut Bushing Replace...147
Front Axle Pivot Disassemble and Assemble...150
Walking Beam Remove and Install...153
Walking Beam Bushing Remove and Install...158
Middle and Rear Axle Rubber Mount Remove and Install...160
Strain Gauge Remove and Install...503
Group 0250: Axle Shaft, Bearings, and Reduction Gears...110
Axle Planetary Pinion/Service Brake Housing Disassemble and Assemble...190
Axle Housing and Input Drive Disassemble and Assemble...216
Differential Disassemble and Assemble...237
Gear Tooth Contact Pattern Check...251
Group 0260: Hydraulic System...110
Front Axle Pump Remove and Install...255
Middle and Rear Axle Pump Remove and Install...256
Section 03: Transmission...257
Group 0300: Removal and Installation...257
Transmission Remove and Install...265
Group 0325: Input Drive Shafts and U-Joints...257
Engine-to-Transmission Drive Shaft Remove and Install...274
Group 0350: Gear, Shafts, and Power Shift Clutches...257
Transmission Speed Sensors Remove and Install...280
Group 0360: Hydraulic System...257
Transmission Oil Cooler Thermal Bypass Valve Remove and Install...285
Transmission Control Valve Remove and Install...286
Torque Converter Remove and Install...288
Clutch Control Valve Remove and Install...289
Retarder Control Valve Remove and Install...290
Oil Pump Remove and Install...291
Transmission Retarder Remove and Install...292
Transmission Control Valve Disassemble and Assemble...304
Clutch Control Valve Disassemble and Assemble...309
Retarder Control Valve Disassemble and Assemble...314
Oil Pump Disassemble and Assemble...319
Transmission Retarder Disassemble and Assemble...321
Section 04: Engine...332
Group 0400: Removal and Installation...332
John Deere Engine...334
Engine Remove and Install...335
Engine Crankshaft Damper Remove and Install...344
Section 05: Engine Auxiliary System...345
Group 0505: Cold Weather Starting Aids...345
Cold Start Aid—Starting Fluid Nozzle Remove and Install—If Equipped...349
Cold Start Aid—Starting Fluid Solenoid Remove and Install—If Equipped...351
Cold Start Aid—Block Heater Remove and Install—If Equipped...353
Diesel Fired Coolant Heater (DFCH) Remove and Install—If Equipped...356
Group 0510: Cooling Systems...345
Charge Air Cooler Remove and Install...362
Radiator Remove and Install...365
Hydraulic Oil Cooler Remove and Install...368
Transmission Oil Cooler Remove and Install...370
Fuel Cooler Remove and Install...374
Axle Oil Coolers Remove and Install...376
Group 0520: Intake System...345
Air Cleaner Remove and Install...379
Group 0530: External Exhaust Systems...345
Exhaust Tube Remove and Install...383
Dump Body Heater Pipe Remove and Install...386
Dump Body Heater Exhaust Collar Adjust...388
Diesel Oxidation Catalyst (DOC) Remove and Install...390
Diesel Particulate Filter (DPF) Remove and Install...392
Exhaust Filter Remove and Install...394
Service Filter Cleaning...399
Selective Catalyst Reduction (SCR) Remove and Install...400
Diesel Exhaust Fluid (DEF) Tank Remove and Install...404
Diesel Exhaust Fluid (DEF) Tank Header Remove and Install...409
Diesel Exhaust Fluid (DEF) Tank Header Disassemble and Assemble...411
Diesel Exhaust Fluid (DEF) Tank Cleaning Procedure...413
Diesel Exhaust Fluid (DEF) Dosing Unit Remove and Install...415
Diesel Exhaust Fluid (DEF) Dosing Injector Remove and Install...416
Diesel Exhaust Fluid (DEF) Decomposition Tube Remove and Install...418
Group 0560: External Fuel Supply Systems...346
Fuel Tank Remove and Install...425
Fast Fill Fuel System Disassemble and Assemble—If Equipped...429
Section 07: Damper Drive...431
Group 0752: Elements...431
Output Damper Remove and Install...435
Section 09: Steering System...438
Group 0930: Secondary Steering...438
Secondary Steering Pump Remove and Install...441
Group 0960: Hydraulic System...438
Steering Valve Remove and Install...446
Steering Cylinder Remove and Install...449
Steering Bushing Replacement...453
Section 10: Service Brakes...454
Group 1011: Active Elements...454
Service Brake Assembly Remove and Install...456
Group 1060: Hydraulic System...454
Bleed Service Brake...459
Service Brake Accumulator Remove and Install...461
Service Brake Valve Remove and Install...463
Service Brake Valve Disassemble and Assemble...466
Section 11: Park Brake...470
Group 1111: Active Elements...470
Park Brake Pads Remove and Install...473
Park Brake Caliper Remove and Install...475
Park Brake Disc Remove and Install...478
Park Brake Chamber Remove and Install...480
Section 16: Electrical System...482
Group 1600: Removal and Installation...482
Installation of Repair Wire Assembly (RWA)...491
TPM—Tire Pressure Sensor Remove and Install...499
Controllers Remove and Install...501
Strain Gauge Remove and Install...503
Connector Terminal Test...504
Replace (Push-Type) Metri-Pack® Connectors...507
Replace Metri-Pack® Connectors...508
Replace DEUTSCH® Circular Connectors...510
Replace DEUTSCH® Rectangular or Triangular Connectors...512
Install DEUTSCH® Contact...514
Replace Weather Pack™ Connector...516
Install Weather Pack™ Contact...518
Replace Cinch™ Connectors...520
Install Cinch™ Contact...522
Repair 32 and 48-Way Cinch™ Connectors...524
Section 17: Frame or Supporting Structure...529
Group 1740: Frame Installation...529
Welding On Machine...531
Front and Rear Frames Separate...532
Articulation Frame Remove and Install...538
Articulation Frame Bearings Disassemble and Assemble...541
Articulation Frame Bearings Adjust...543
Oscillation Joint Disassemble and Assemble...547
Section 18: Operator's Station...554
Group 1810: Operator Enclosure...554
Cab Remove and Install...561
Cab Mount Remove and Install...567
Cab Tilt Pump and Cylinder Remove and Install...571
Cab Tilt Cylinder Disassemble and Assemble...575
Windowpanes Remove and Install...576
Window Wiper and Wiper Motor Remove and Install...578
Group 1821: Seat and Seat Belt...554
Operator’s Seat Remove and Install...587
Seat Belt Remove and Install...590
Group 1830: Heating and Air Conditioning...554
R134a Refrigerant Cautions and Proper Handling...592
R134a Refrigerant Oil Information...593
R134a Refrigerant Recovery, Recycling, and Charging Station Installation Procedure...595
Recover R134a Refrigerant...597
Flush and Purge Air Conditioning System...598
Evacuate R134a System...601
Charge R134a System...603
Compressor Remove and Install...605
Condenser Remove and Install...607
High/Low-Pressure Switch Remove and Install...609
Receiver-Dryer Remove and Install...612
Expansion Valve Remove and Install...614
Heater Core and Evaporator Core Remove and Install...617
Blend Door Remove and Install...621
Mode Door Remove and Install...625
Freeze Control Sensor Remove and Install...628
Blower Motor Assembly Remove and Install...632
Section 19: Sheet Metal and Styling...634
Group 1910: Hood or Engine Enclosure...634
Hood Remove and Install...639
Engine Service Door Remove and Install...643
Group 1927: Fenders...634
Fender Remove and Install...648
Section 21: Main Hydraulic System...651
Group 2160: Hydraulic System...651
Main Hydraulic Pump Remove and Install...655
Hydraulic Reservoir Remove and Install...658
Front Hydraulic System Manifold Remove and Install...662
Front Hydraulic System Manifold Disassemble and Assemble...665
Rear Hydraulic System Manifold Remove and Install...669
Rear Hydraulic System Manifold Disassemble and Assemble...672
Hydraulic Fan Motor Left Side Remove and Install...675
Hydraulic Fan Motor Right Side Remove and Install...679
Left Hydraulic Fan Pump Remove and Install...683
Right Hydraulic Fan Pump Remove and Install...686
Hydraulic Component Failure Cleanup Procedure...687
General Oil Cleanup Procedure...690
Section 35: Haulage Device...693
Group 3540: Frames...693
Dump Body Remove and Install...696
Dump Body Align...698
Tailgate Remove and Install...700
Group 3560: Hydraulic System...693
Dump Body Lift Cylinder Remove and Install...709
Section 99: Dealer Fabricated Tools...712
Group 9900: Dealer Fabricated Tools...712
DFT1344 Supports...714
DFT1344A Supports...715
DFT1187 Bearing Driver...716
DFT1199 Bushing Pusher...717
DFT1200 Bushing Driver...718
JT38031 Bushing Driver...719
JT38058 Bushing Driver...720
JT38060 Bushing Driver...721
JT38064 Bushing Driver...722
JT38073 Bushing Driver...723
DFT1388 Hood Isolator Compression Test Tool...724
John Deere 260E and 310E Articulated Dump Truck Repair Service Manual (TM13842X19)