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John Deere 310SJ Backhoe Loader Operation & Test Service Manual (TM10848) PDF - MJODTM10848.zip

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A full-service technical guide, complete with the Electrical Wiring Diagram, covering the John Deere 310SJ Backhoe Loader (S.N. 159760-) — packed with the workshop detail needed to maintain, troubleshoot, and repair the machine to professional-technician standards.


Inside the John Deere 310SJ Backhoe Loader service manual you'll find:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


MAIN SECTIONS


9000 - General Information


9001 - Diagnostic Trouble Codes (DTC)


9005 - Operational Checkout Procedure


9010 - Engine


9015 - Electrical System


9020 - Power Train


9025 - Hydraulics


9031 - Heating and Air Conditioning


TM10848 - John Deere 310SJ Backhoe Loader (S.N. 159760-) Technical Manual (Operation & Test Manual).PDF


TM10848 - John Deere 310SJ Backhoe Loader (S.N. 159760-) Technical Manual (Operation & Test Manual).EPUB


Total Pages: 1,141 pages


File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)


Language: English


TABLE OF CONTENTS - Expanded View


9000 - GENERAL INFORMATION


01 - Safety


Add and Operate Attachments Safely


Avoid Backover Accidents


Avoid High-Pressure Fluids


Avoid High-Pressure Oils


Avoid Machine Tipover


Avoid Unauthorized Machine Modifications


Avoid Work Site Hazards


Beware of Exhaust Fumes


Dispose of Waste Properly


Drive Metal Pins Safely


Follow Safety Instructions


Handle Chemical Products Safely


Inspect and Maintain ROPS


Inspect Machine


Keep Riders Off Machine


Make Welding Repairs Safely


Operate Only If Qualified


Operating or Traveling On Public Roads


Park and Prepare for Service Safely


Prepare for Emergencies


Prevent Battery Explosions


Prevent Fires


Prevent Unintended Detonation of Explosive Devices


Prevent Unintended Machine Movement342200224If Equipped With Pilot Controls


Prevent Unintended Machine Movement


Recognize Safety Information


Remove Paint Before Welding or Heating


Service Cooling System Safely


Service Tires Safely


Start Only From Operator's Seat


Stay Clear of Moving Parts


Use and Maintain Seat Belt


Use Special Care When Operating


Use Steps and Handholds Correctly


Wear Protective Equipment


02 - General Specifications


10 - CAN Monitor Unit (CMU) Diagnostic Trouble Codes


20 - Engine Control Module (ECM) Diagnostic Trouble Codes


30 - Transmission Control Unit (TCU) Diagnostic Trouble Codes


40 - Flex Load Controller (FLU) Diagnostic Trouble Codes


50 - Sealed Switch Module (SSM) Diagnostic Trouble Codes


03 - Torque Values


05 - Theory of Operation


15 - Diagnostic Information


20 - Adjustments


25 - Tests


04 - Fuels and Lubricants


10 - CAN Monitor Unit (CMU) Diagnostic Trouble Codes


20 - Engine Control Module (ECM) Diagnostic Trouble Codes


30 - Transmission Control Unit (TCU) Diagnostic Trouble Codes


40 - Flex Load Controller (FLU) Diagnostic Trouble Codes


50 - Sealed Switch Module (SSM) Diagnostic Trouble Codes


9001 - DIAGNOSTIC TROUBLE CODES (DTC)


10 - Engine Control Unit (ECU) Diagnostic Trouble Codes


000029.03 342200224 Engine Speed Control Short Circuit


000029.04 342200224 Engine Speed Control Open Circuit


000029.14 342200224 Engine Speed Control Out of Range


000091.03 342200224 Foot Throttle Position Sensor Short Circuit


000091.04 342200224 Foot Throttle Position Sensor Open Circuit


000091.14 342200224 Foot Throttle Position Sensor Out of Range


001075.05 342200224 Fuel Lift Pump Relay Open Circuit


001075.06 342200224 Fuel Lift Pump Relay Short Circuit


001321.05 342200224 Starter Relay Open Circuit


001321.06 342200224 Starter Relay Short Circuit


001321.16 342200224 Crank Cycle Too Long


002023.09 342200224 Hand Throttle Message Missing (Landscape Loader Only)


002047.09 342200224 Can Communication Lost with FLC


002071.09 342200224 Hand Throttle Message Missing (Backhoe Only)


523702.09 342200224 Flex Power Message Missing


Engine Control Unit (ECU) Diagnostic Trouble Codes


20 - Flex Load Controller (FLC) Diagnostic Trouble Codes


000069.07 342200224 MFWD Logic Error


000070.02 342200224 Park Brake Switch (S7) Open Circuit


000070.04 342200224 Park Brake Switch (S7) Short to Ground


000070.07 342200224 Park Brake Switch (S7) Logic Error


000117.19 342200224 Service Brake Pressure Low


000234.02 342200224 Software Revision Mismatch


000237.02 342200224 Model Number in Vehicle Identification Number Not Valid


000525.03 342200224 TCL_Range Switch (S5) Gear Range Input Shorted to Power


000525.04 342200224 TCL_Range Switch (S5) Gear Range Input Voltage Low


000525.05 342200224 TCL_Range Switch (S5) Gear Range Input Open Circuit


000525.12 342200224 TCL_Range Switch (S5) Gear Range Input Logic Error


000629.12 342200224 FLC Watchdog Timeout


000734.05 342200224 Transmission Solenoid (Y1) Open Circuit


000735.05 342200224 Transmission Solenoid (Y2) Open Circuit


000736.05 342200224 Transmission Solenoid (Y3) Open Circuit


000737.12 342200224 Transmission Solenoid (Y4 or Y5) Fault


000738.05 342200224 Transmission Solenoid (Y5) Open Circuit


000739.12 342200224 Transmission Solenoid (Y2 or Y6) Fault


000741.12 342200224 Transmission Solenoid (Y1 or Y3) Fault


000746.07 342200224 Differential Lock Switch (S4) Logic Error


000746.12 342200224 Differential Lock Switch (S4) Short to Power or Ground


000757.05 342200224 Transmission Solenoid (Y4) Open Circuit


000759.05 342200224 Transmission Solenoid (Y6) Open Circuit


001504.05 342200224 Seat Swivel Latch Switch (S18) Short to Ground


001714.04 342200224 Seat Position Front Switch (S17) Short to Ground


001714.07 342200224 Seat Position Rear Switch (S16) and Seat Position Front Switch (S17) Logic Mismatch


001714.10 342200224 Seat Position Front Switch (S17) Short Circuit to Power or Stuck Closed


001715.04 342200224 Seat Position Rear Switch (S16) Short to Ground


002000.09 342200224 CAN Communication Lost with ECU


002023.09 342200224 CAN Communication Lost with SDM


002228.09 342200224 CAN Communication Lost with FHC


002368.12 342200224 Left Turn Signal Driver Output Fault


002370.12 342200224 Right Turn Signal Driver Output Fault


002580.07 342200224 Service Brake Pressure Switch Status Error


002605.12 342200224 Brake Charge Solenoid (Y59) Circuit Fault


002875.04 342200224 4-Way Flasher Switch (S31) Input Short to Ground


002876.12 342200224 Conflicting Turn Signal Switch (S30) Data


003413.04 342200224 Right Door Switch (S99) Input Short to Ground


003416.03 342200224 Right Exit Switch (S99) Circuits Short to Power


003416.04 342200224 Right Exit Switch (S99) Circuits Short to Ground


003416.05 342200224 Right Exit Switch (S99) Open Circuit


298816.14 342200224 Park Brake Did Not Apply When Commanded


522371.04 342200224 FLC Valve Power #5 Voltage Low


522379.12 342200224 Park Brake Release Solenoid (Y7) Fault


522398.14 342200224 Park Brake Did Not Release When Commanded


522411.03 342200224 TCL_Range Switch (S5) Input Voltage High


522411.04 342200224 TCL_Range Switch (S5) Input Voltage Low


522411.05 342200224 TCL_Range Switch (S5) TCL Input Open Circuit


523218.03 342200224 FLC Valve Power #2 Output Stuck ON


523218.04 342200224 FLC Valve Power #2 Output Stuck OFF


523218.05 342200224 FLC Valve Power #2 Output Voltage Low


523219.04 342200224 FLC Valve Power #1 Voltage Low


523702.02 342200224 Flex Power Status Erratic


523702.07 342200224 Flex Power Not Active


523702.08 342200224 Flex Power Time Out


523702.09 342200224 Flex Power ECU Authentication Error


523702.10 342200224 Flex Power Watch Dog Error


523702.13 342200224 Flex Power Mismatch


523911.12 342200224 Hydraulic Pump Control Solenoid (Y56) Fault


523948.12 342200224 Ride Control Solenoid 1 (Y50) or 2 (Y51) Fault


524070.04 342200224 Valve Power # 6 Voltage Low


524075.04 342200224 Valve Power # 5 Voltage Low


524172.00 342200224 Clutch Disconnect Switch Stuck Closed


524172.04 342200224 Switch Short to Ground


524172.07 342200224 Clutch Disconnect Device Fault


524235.12 342200224 MFWD Solenoid (Y11) Output Fault


Flex Load Controller (FLC) Diagnostic Trouble Codes


30 - Standard Display Monitor (SDM) Diagnostic Trouble Codes


000096.03 342200224 Fuel Level Sensor (B8) Input Voltage Low


000096.04 342200224 Fuel Level Sensor (B8) Input Voltage High


000100.01 342200224 Engine Oil Pressure Low


000100.05 342200224 Engine Oil Pressure Switch Open


000107.00 342200224 Engine Air Filter Restricted


000117.01 342200224 Service Brake Pressure Low


000158.00 342200224 System Voltage High


000158.01 342200224 System Voltage Low


000177.00 342200224 Torque Converter Oil Temperature High


000177.03 342200224 Torque Converter Oil Temperature Sensor (B6) Input Voltage High


000177.04 342200224 Torque Converter Oil Temperature Sensor (B6) Input Voltage Low


000234.02 342200224 Software Revision Mismatch


000920.03 342200224 SDM Alarm (H2) Output Voltage High


000920.04 342200224 SDM Alarm (H2) Output Voltage Low


001196.11 342200224 Antitheft Lock Status Not Detected From ECU


001201.11 342200224 Antitheft Unlock Status Not Detected From ECU


001508.00 342200224 Hydraulic Oil Temperature Moderately High


001508.03 342200224 Hydraulic Oil Temperature Sensor (B10) Input Voltage High


001508.04 342200224 Hydraulic Oil Temperature Sensor (B10) Input Voltage Low


001508.16 342200224 Hydraulic Oil Temperature High


001713.00 342200224 Hydraulic Oil Filter Restricted


002000.09 342200224 CAN Communication Lost with ECU


002003.09 342200224 CAN Communication Lost with FLC


002071.09 342200224 CAN Communication Lost with Other Controller


002228.09 342200224 CAN Communication Lost with FHC


298887.13 342200224 SDM_ECU Model Number Mismatch


523569.04 342200224 FLC Switched and_or Unswitched Power Open Circuit


523649.04 342200224 CAN Communication Lost with Hydraulic Controllers


523650.04 342200224 CAN Communication Lost with FHC


523653.04 342200224 Gear Selection_Transmission Direction Circuit Voltages Low


523662.04 342200224 FHC Valve Power Circuit Voltages Low


523665.04 342200224 FLC Valve Power 1 Input Voltage Low


523666.04 342200224 FLC Switched Power Voltage Open Circuit


Standard Display Monitor (SDM) Diagnostic Trouble Codes


9005 - OPERATIONAL CHECKOUT PROCEDURE


10 - Operational Checkout Procedure


Operational Checkout Procedure


9010 - ENGINE


05 - Theory of Operation


Engine Cooling System


PowerTech342204242 and PowerTech E342204242 4.5L (4045) John Deere Engines


15 - Diagnostic Information


Engine Cooling System Component Location


Engine Fuel System Component Location


Engine Identification


Engine Intake and Exhaust Component Location


PowerTech342204242 and PowerTech E342204242 4.5L (4045) John Deere Engines


20 - Adjustments


PowerTech342204242 and PowerTech E342204242 4.5L (4045) John Deere Engines


25 - Tests


Air in Fuel Test


Air Intake System Leakage Test


Engine Speed Check


Engine Thermostat Test


Fluid Sampling Procedure342200224If Equipped


Intake Manifold Pressure342200224Turbocharger Boost


PowerTech342204242 and PowerTech E342204242 4.5L (4045) John Deere Engines


Thermal Bypass Valve Test


9015 - ELECTRICAL SYSTEM


05 - System Information


Electrical Diagram Information


Electrical Schematic Symbols


10 - System Diagrams


Air Conditioning Harness (W16) Component Location


Air Conditioning Harness (W16) Wiring Diagram


Cab Harness (W10) Component Location


Cab Harness (W10) Wiring Diagram


Canopy (ROPS) Harness (W5) Component Location


Canopy (ROPS) Harness (W5) Wiring Diagram


Diode Suppression Harness (W33) Component Location342200224If Equipped


Diode Suppression Harness (W33) Wire Diagram342200224If Equipped


Engine Harness (W7) Component Location


Engine Harness (W7) Wiring Diagram


Fuse and Relay Location and Specifications


JDLink342204242 System Functional Schematic342200224MIG_GTT


JDLink342204242 System Functional Schematic342200224MTG_SAT


JDLink342204242 System Harnesses Component Location342200224MIG_GTT


JDLink342204242 System Harnesses Component Location342200224MTG_SAT


JDLink342204242 System Wiring Diagrams342200224MIG_GTT


JDLink342204242 System Wiring Diagrams342200224MTG_SAT


Loader Coupler Harness (W21, W22) Component Location


Loader Coupler Harness (W21, W22) Wiring Diagram


Pilot Control Harness (W23, W24) Component Location (S.N. 342200224178748)


Pilot Control Harness (W23, W24) Wiring Diagram (S.N. 342200224178748)


Pilot Control Harness (W24, W47, W48) Component Location (S.N. 178749342200224 )


Pilot Control Harness (W24, W47, W48) Wiring Diagram (S.N. 178749342200224 )


Pump Control Harness (W26) Component Location


Pump Control Harness (W26) Wiring Diagram


Radio Harness (W20) Component Location


Radio Harness (W20) Wiring Diagram


Return-to-Dig Harness (W25) Component Location


Return-to-Dig Harness (W25) Wiring Diagram


Ride Control Harness (W18, W19) Component Location


Ride Control Harness (W18, W19) Wiring Diagram


Roof Harness (W15) Component Location


Roof Harness (W15) Wiring Diagram


Selective Flow Control Harness (W17) Component Location


Selective Flow Control Harness (W17) Wiring Diagram


System Functional Schematic and Section Legend


System Functional Schematic, Wiring Diagram, and Component Location Legend


System Functional Schematic, Wiring Diagram, and Component Location Legend342200224Stage II Engine


Transmission Harness (W9) Component Location


Transmission Harness (W9) Wiring Diagram


Water-in-Fuel (WIF) Harnesses (W40, W41) Component Location


Water-in-Fuel (WIF) Harnesses (W40, W41) Wiring Diagram


15 - Sub-System Diagnostics


Controller Area Network (CAN) Circuit Theory of Operation


Engine Control Unit (ECU) Circuit Theory of Operation


Engine Control Unit (ECU) Circuit Theory of Operation342200224Stage II Engine


Flex Load Controller (FLC) Circuit Theory of Operation


JDLink342204242 Circuit Theory of Operation342200224If Equipped


Standard Display Monitor (SDM) Circuit Theory of Operation


Start and Charge Circuit Theory of Operation


Start and Charge Circuit Theory of Operation342200224Stage II Engine


16 - Monitor Operation


Anti-Theft Security System Configuration


Anti-Theft Security System Enable_Disable


Anti-Theft Security System Operation


Standard Display Monitor (SDM)342200224Clear Codes


Standard Display Monitor (SDM)342200224Diagnostics


Standard Display Monitor (SDM)342200224Hide_Unhide Main Menu


Standard Display Monitor (SDM)342200224Machine Options


Standard Display Monitor (SDM)342200224Restore Monitor Defaults


Standard Display Monitor (SDM)342200224Service Menu


Standard Display Monitor (SDM)342200224Setting Hour Meter


20 - References


Alternator Test Procedure


CINCH342204242 Connector Remove and Install


CINCH342204242 Contact Installation


CINCH342204242 CP Connector Remove and Install


CINCH342204242 CP Contact Installation


Controller Area Network (CAN) Circuit Test


Controller Area Network (CAN) Resistor Test


Crank Position Sensor Test

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