John Deere CH330 Thibodaux Sugar Cane Harvester Repair Service Manual PIN T8 (TM123419) PDF - MJODTM123419.zip
The full service guide for the John Deere Sugar Cane Combines Thibodaux lineup, covering the CH330 (PIN Prefix T8, serial numbers 121901 and up), offers the technical data needed to service, fix, and overhaul these machines to the standard of an expert technician.
The workshop repair manual for the John Deere CH330 Sugar Cane Harvester contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM123419 - John Deere CH330 Sugar Cane Combines Technical Manual (Repair).PDF
TM123419 - John Deere CH330 Sugar Cane Combines Technical Manual (Repair).epub
Total Pages: 1,411 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General
Safety
General Specifications
Fuels and Lubricants
Tune-Up and Adjustments
Engine
Component Removal and Installation
Cooling System
Exhaust System
Auxiliary Coolers
Fuel and Air
Diesel Fuel System
Air Intake System
Electrical
Batteries
Sensors and Switches
Charging System
Starting System
Harness and Connector Repair
Fuses, Relays, and Control Units
Lighting
Operator Station
Wire Harness Routings
Power Train
Pump Drive
Hydrostatic Drive Pumps
Hydrostatic Drive Motors
Wheel
Steering and Brakes
Steering Column
Steering Valve
Steering Arms and Pivots
Brakes
Hydraulic System
Hydraulic Reservoir
Hydraulic Pumps
Hydraulic Valves
Hydraulic Cylinders
Hydraulic Motors
Accumulators
Miscellaneous
Ladder and Handrail System
Shields and Doors
Operator Station
Air Conditioning System
System Components
Seats
Cab
Topper System
Topper
Crop Divider System
Crop Divider
Knockdown Rollers
Knockdown Rollers
Base Cutter System
Base Cutter
Feed Roller System
Rollers
Chopper System
Chopper
Cleaning System
Extractor
Elevator System
Elevator
Dealer Fabricated Tools
Dealer Fabricated Tools
TABLE OF CONTENTS.....1
Section 10: General.....20
Group 05: Safety.....20
Recognize Safety Information.....25
Understand Signal Words.....26
Follow Safety Instructions.....27
Handle Fluids Safely—Avoid Fires.....28
Avoid Static Electricity Risk When Refueling.....29
Prevent Battery Explosions.....31
Work in Clean Area.....32
Service Machines Safely.....33
Work In Ventilated Area.....34
Illuminate Work Area Safely.....35
Replace Safety Signs.....36
Use Proper Lifting Equipment.....37
Avoid Heating Near Pressurized Fluid Lines.....38
Remove Paint Before Welding or Heating.....39
Precautions for Welding.....40
Live With Safety.....42
Construct Dealer-Made Tools Safely.....43
Seat Safety Shut-off.....44
Protect Bystanders.....45
Use Steps and Handholds Correctly.....46
Wear Protective Clothing.....47
Handle Fuel Safely—Avoid Fires.....48
Service Accumulator Systems Safely.....49
Service Cooling System Safely.....50
Prepare for Emergencies.....51
Use Safety Lights and Devices.....52
Support Machine Properly.....53
Use Cylinder Safety Stops.....54
Safe Transport of Harvester.....55
Harvester Elevator Safety.....56
Avoid Electrical Power Lines.....57
Avoid High-Pressure Fluids.....58
Wait Before Opening High-Pressure Fuel System.....59
Use Caution On Slopes and Uneven Terrain.....60
Park Machine Safely.....61
Service Tires Safely.....62
Avoid Harmful Asbestos Dust.....63
Practice Safe Maintenance.....64
Use Proper Tools.....65
Stay Clear of Harvesting Units.....66
Keep Hands Away From Knives.....67
Stay Clear of Rotating Drivelines.....68
Decommissioning — Proper Recycling and Disposal of Fluids and Components.....69
Handling Batteries Safely.....70
Servicing Electronic Control Units.....72
Welding Near Electronic Control Units.....73
Keep Electronic Control Unit Connectors Clean.....74
Fire Prevention.....75
Instructional Seat.....76
Emergency Exit.....77
Install All Guards.....78
Avoid Hot Exhaust.....79
Group 10: General Specifications.....1384
Dimensions.....81
Weight.....82
Capacities.....83
Machine Serial Number.....84
Engine Serial Number.....85
Pump Drive Gear Case Serial Number.....86
Component Specifications.....1384
Engine Specifications.....1384
Critical Torque Specifications.....1384
Identifying Zinc-Flake Coated Fasteners.....92
Unified Inch Bolt and Screw Torque Values.....93
Metric Bolt and Screw Torque Values.....96
Face Seal Fittings Assembly and Installation—All Pressure Applications.....98
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures.....99
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications.....101
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures.....103
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications.....105
Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications.....107
SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications.....108
SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications.....109
Sealants and Adhesives Cross-Reference Chart.....110
Group 15: Fuels and Lubricants.....22
Lubricate Machine Properly.....113
Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III.....114
Diesel Engine Oil — Tier 3 and Stage III.....116
Diesel Fuel.....118
Lubricity of Diesel Fuel.....120
Drain Intervals for Diesel Engine Coolant.....123
Operating in Warm Temperature Climates.....129
Diesel Engine Coolant.....123
Diesel Engine Coolant (engine with wet sleeve cylinder liners).....124
John Deere COOL-GARD™ II Coolant Extender.....126
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender.....127
Operating in Warm Temperature Climates.....129
Supplemental Coolant Additives.....130
Testing Diesel Engine Coolant.....131
Pump Drive, Base Cutter, and Chopper Gear Case Oil.....132
Hydraulic Oil.....133
Grease.....134
Alternative and Synthetic Lubricants.....135
Group 20: Tune-Up and Adjustments.....22
Tune-Up and Adjustment.....138
Check Oil Lines And Fittings.....140
Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems.....141
Programming Control Units.....142
Section 20: Engine.....145
Group 05: Component Removal and Installation.....145
Special Tools.....1382
Specifications.....1384
John Deere Engine Repair—Use CTM.....149
Remove and Install Engine.....150
Remove and Install Serpentine Belt.....168
Inspect Belt Tensioner.....170
Group 10: Cooling System.....145
Special Tools.....1382
Specifications.....1384
Test Surge Tank Cap.....176
Test Radiator Cap.....179
Test Radiator and Surge Tank.....180
Engine Water Pump Repair—Use CTM.....181
Thermostat Repair—Use CTM.....182
Remove and Install Fan.....183
Remove and Install Cooling Package Isolators.....187
Remove and Install Cooling Package.....188
Drain, Flush, and Fill Cooling System.....197
Remove and Install Radiator.....201
Group 15: Exhaust System.....145
Remove and Install Muffler.....204
Group 20: Auxiliary Coolers.....145
Specifications.....1384
Remove and Install Hydraulic Cooler.....208
Remove and Install Charge Air Cooler.....209
Remove and Install Air Conditioning Condenser-Fuel Cooler.....210
Cleaning Charge Air Cooler.....214
Section 30: Fuel and Air.....215
Group 05: Diesel Fuel System.....215
Specifications.....1384
John Deere Fuel System Repair—Use CTM.....218
Remove and Install Fuel Filters.....219
Remove and Install Fuel Tank.....221
Remove and Install Fuel Cooler.....230
Group 10: Air Intake System.....215
Remove and Install Engine Air Filters.....232
Clean and Inspect Primary Air Filter.....233
Remove and Install Air Cleaner Inlet Assembly.....235
Turbocharger Repair—Use CTM.....236
Section 40: Electrical.....237
Group 05: Batteries.....237
Specifications.....1384
Servicing Battery.....242
Checking Battery Fluid Level.....244
Preventing Battery Damage.....246
Charging Battery.....247
Battery Disconnect Switch.....249
Remove and Install Batteries.....250
Group 10: Sensors and Switches.....237
Other Material.....1383
Specifications.....1384
Replace Engine Sensors and Switches—Use CTM.....256
Remove and Install Engine Access Door Switch.....257
Remove and Install Fuel Level Sensor.....258
Remove and Install Water in Fuel Sensor.....261
Remove and Install Hydraulic Oil Temperature Sensor.....262
Remove and Install Hydraulic Reservoir Level Switch.....264
Remove and Install Hydraulic Reservoir Pressure Switch.....268
Remove and Install Base Cutter Position Sensor.....270
Remove and Install Extractor Fan Speed Sensor.....274
Remove and Install Air Filter Restriction Switch.....277
Remove and Install Wheel Motor Speed Sensor.....278
Group 15: Charging System.....237
Special Tools.....1382
Other Material.....1383
Specifications.....1384
Remove and Install Alternator.....284
John Deere Engine Accessories—Alternator Repair.....287
Group 20: Starting System.....237
Special Tools.....1382
Other Material.....1383
Specifications.....1384
Remove and Install Starting Motor.....292
John Deere Starting Motor Repair.....294
Group 25: Harness and Connector Repair.....238
Use Electrical Insulating Compound.....296
Electrical System Visual Inspection.....297
Using High-Pressure Washers.....298
Basic Electrical Component Handling / Precautions for Vehicles Equipped with Computer Controlled Systems.....299
Electrical Connector / Wiring Harness Handling and Repair.....300
Repair Procedure R-A.....301
Repair Procedure R-B.....306
Repair Procedure R-C.....310
Repair Procedure R-D.....315
Repair Procedure R-E.....318
Repair Procedure R-F.....322
Repair Procedure R-G.....326
Repair Procedure R-I.....329
Repair Procedure R-J.....332
Repair Procedure R-K.....337
Repair Procedure R-M.....340
Repair Procedure R-N.....344
Installation of Repair Wire Assembly (RWA).....348
Group 30: Fuses, Relays, and Control Units.....238
Replacing Fuses.....358
Fuse and Relay Panel Location.....359
Fuse and Relay Identification.....361
Replace Turn Signal and Flasher Relays and Diodes.....364
Replace ECU and Fuel Pump Fuses.....366
Replace Starting Motor Relay.....368
Replace Fuel Pump Relay.....370
Remove and Install Electronic Control Units.....371
Group 35: Lighting.....238
Remove and Install Cab Dome Light.....375
Remove and Install Lower Crop Lights.....377
Remove and Install Tail Lights.....378
Remove and Install Engine Compartment Work Light.....379
Remove and Install Front Turn Signals.....380
Remove and Install Side Lights.....381
Remove and Install Side Markers.....383
Remove and Install Cab Roof Lights.....384
Remove and Install License Plate Light.....385
Group 40: Operator Station.....239
Remove and Install Wiper Motor.....389
Armrest Console Controls.....392