John Deere 5083E 5093E 5101E Limited Tier 2 Stage II Tier 3 Stage IIIA Tractor Service Manual (TM112519) - MJODTM112519.zip

A full workshop service and repair manual covering John Deere Tractors 5101E, 5101E Limited, 5083E, 5083E Limited, 5093E, and 5093E Limited (July 2012), providing every detail a dealership technician needs to keep, fix, and overhaul these machines to factory standards.

Inside the John Deere Tractors 5101E, 5101E Limited, 5083E Limited, 5083E, 5093E, and 5093E Limited workshop service repair manual, you will find:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

tm112519 - 5083E Limited, 5093E Limited, 5101E Limited, 5083E, 5093E, and 5101E (Tier 2_Stage II and Tier 3_Stage IIIA) Tractors Repair Technical Manual.pdf

tm112519 - 5083E Limited, 5093E Limited, 5101E Limited, 5083E, 5093E, and 5101E (Tier 2_Stage II and Tier 3_Stage IIIA) Tractors Repair Technical Manual.epub

Total Pages: 1,350 pages

File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)

Language: English

MAIN SECTIONS

Foreword

General Information

Safety

General Specifications

Fuel and Lubricants

Serial Number Locations

Features and Accessories

Engine Repair

Engine

Cooling System

Fuel and Air Repair

Fuel System

Air Intake System

Speed Control Linkage

Electrical Repair

Battery, Starter and Alternator

Electrical System Components

Wiring Harness

Power Train Repair

Clutch Housing

Clutch Assembly

PowrReverser Clutch Assembly

PowrReverser™ Transmission

Drive System

Differential

Final Drives

Rear PTO Drive Shaft

Mechanical Front Wheel Drive

Creeper Assembly

Steering and Brake Repair

Steering Repair

Brake Repair

Hydraulic Repair

Hydraulic Pump and Filter

Hydraulic Oil Cooler

Rockshaft

Selective Control Valve

Hydraulic Mid-Mount Control Valve

Miscellaneous Repair

3-Point Hitch

Fenders

Hood

Operator Station Repair-Cab (S.N. -439999)

Seat and Support

Control Console and Panel

Cab Components

Air Conditioning System

Heating System

Operator Station Repair-Cab (S.N.440000- ) and Open Operator Station

Seat and Support

ROLL-GARD

Control Console and Panel

Cab Components

Air Conditioning System

Heating System

Dealer Fabricated Tools

Dealer Fabricated Tools

tm112519 - 5083E Limited, 5093E Limited, 5101E Limited, 5083E, 5093E, and 5101E (Tier 2/Stage II and Tier 3/Stage IIIA) Tractors Repair Technical Manual

Table of Contents

Foreword

Section 10: General Information

Group 05: Safety

Recognize Safety Information

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Service and Operate Chemical Sprayers Safely

Handle Chemical Products Safely

Avoid High-Pressure Fluids

Park Machine Safely

Support Machine Properly

Wear Protective Clothing

Work in Clean Area

Service Machines Safely

Work In Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Keep ROPS Installed Properly

Service Tires Safely

Avoid Harmful Asbestos Dust

Practice Safe Maintenance

Use Proper Tools

Decommissioning: Proper Recycling and Disposal of Fluids and Components

Prevent Machine Runaway

Handle Starting Fluid Safely

Service Cooling System Safely

Stay Clear of Rotating Drivelines

Protect Against High Pressure Spray

Construct Dealer-Made Tools Safely

Clean Vehicle of Hazardous Pesticides

Live With Safety

Group 10: General Specifications

Regions and Country Versions

Machine Specifications 5083E Limited, 5093E Limited, 5101E Limited, 5083E, 5093E, and 5101E

Machine Dimensions

Repair Specifications

Service Recommendations for O-Ring Boss Fittings

Service Recommendations For Flat Face O-Ring Seal Fittings

Metric Cap Screw Torque Values—Grade 7

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Glossary of Terms

Group 20: Fuel and Lubricants

Diesel Fuel

Handling and Storing Diesel Fuel

Do Not Use Galvanized Containers

Lubricity of Diesel Fuel

Testing Diesel Fuel

BioDiesel Fuel

Filling Fuel Tank

Diesel Engine Break-In Oil

Diesel Engine Oil — Non-Emissions Certified and Certified Tier 1 and Stage I

Oil Filters

Diesel Engine Coolant (engine with wet sleeve cylinder liners)

Operating in Warm Temperature Climates

Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER

Testing Diesel Engine Coolant

Transmission and Hydraulic Oil

Use Correct Transmission/Hydraulic Filter Element

MFWD Axle Housing and Wheel Hub Oil

Grease

Grease (Specific Application)

Mixing of Lubricants

Alternative and Synthetic Lubricants

Lubricant Storage

Group 25: Serial Number Locations

Serial Numbers

Product Identification Number Location

Engine Serial Number Location

Fuel Injection Pump Serial Number Location

Alternator Identification Number Location

Power Steering Valve Serial Number Location

Starter Serial Number Location

Transmission Serial Number Location

Mechanical Front Wheel Drive (MFWD) Serial Number Location

Air Conditioning Compressor Serial Number Location

Cab Serial Number Location

Group 30: Features and Accessories

Features and Accessories

Standard Features

Factory Installed Optional Equipment

Field Installed Optional Kits and Accessories

Section 20: Engine Repair

Group 05: Engine

Service Equipment and Tools

Specifications

John Deere Engine Repair—Use Component Technical Manual

Remove Engine (Tier 2)

Remove Engine ( -Aug 2012)

Remove Engine (Aug 2012- )

Install Engine (Tier 2)

Install Engine ( -Aug 2012)

Install Engine (Aug 2012- )

Group 10: Cooling System

Specifications

Engine Coolant Pump Repair—Use Component Technical Manual

Remove and Install Coolant Recovery Tank (Tier 2)

Remove and Install Coolant Recovery Tank (Tier 3)

Remove and Inspect Radiator (Tier 2)

Remove and Inspect Radiator (Tier 3)

Install Radiator (Tier 2)

Install Radiator (Tier 3)

Remove and Install Thermostat

Inspect and Replace Belt Tensioner

Section 30: Fuel and Air Repair

Group 05: Fuel System

Specifications

Injection Pump, Nozzle and Governor Repair

Remove, Inspect and Install Fuel Tank—Cab

Remove, Inspect and Install Fuel Tank—Open Operator Station

Replace Fuel Filter/Water Separator

Remove and Install Fuel Filter/Primer Pump Assembly

Replace Fuel Transfer Pump (Tier 2)

Remove and Install Fuel Transfer Pump (Tier 3)

Remove, Inspect and Install Fuel Cooler (Tier 3)

Replace In-Line Fuel Filter (Tier 3)

Group 10: Air Intake System

Specifications

Turbocharger Repair

Remove, Inspect and Install Air Cleaner Elements (Tier 2)

Remove, Inspect and Install Air Cleaner Elements (Tier 3)

Remove and Install Air Cleaner (Tier 2)

Remove and Install Air Cleaner (Tier 3)

Remove Turbocharger ( -Aug 2012)

Install Turbocharger ( -Aug 2012)

Remove and Install Turbocharger (Aug 2012- )

Turbocharger Break-In

Remove, Inspect and Install Charge Air Cooler (CAC) (Tier 3)

Group 15: Speed Control Linkage

Inspect and Repair Speed Control Linkage ( -Aug 2012)

Inspect and Repair Speed Control Linkage (Aug 2012- )

Inspect and Repair Speed Control Linkage—PTO

Section 40: Electrical Repair

Group 05: Battery, Starter and Alternator

Starter Repair—Use Component Technical Manual

Prevent Battery Explosions

Remove and Install Battery (Tier 2)

Remove and Install Battery (Tier 3)

Remove and Install Starter

Replace Alternator/Regulator (Tier 2)

Replace Alternator/Regulator (Tier 3)

Group 10: Electrical System Components

Essential Tools

Other Material

Specifications

Replace Air Filter Restriction Switch

Replace Cold Start Advance Switch

Replace Coolant Temperature Sender

Replace Engine Speed Sensor (Tier 2)

Replace Engine Speed Sensor (Tier 3)

Replace Engine Oil Pressure Switch

Replace Key Switch—Cab

Replace Key Switch—Open Operator Station

Replace Light Switch—Cab

Replace Light Switch—Open Operator Station

Replace Speakers

Replace Antenna

Replace Turn Signal Switch—Cab

Replace Turn Signal Switch—Open Operator Station

Replace Instrument Cluster—Cab

Replace Instrument Cluster—Open Operator Station

Program Instrument Cluster

Replace Rear PTO Switch—Cab

Replace Rear PTO Switch—Open Operator Station

Replace Fuel Level Sender—Cab

Replace Fuel Level Sender—Open Operator Station

Replace Wiper Control Switch

Replace Wiper Motor

Replace Blower Control Switch

Replace A/C On/Off Switch

Replace A/C Temperature Control Switch

Replace Blower Motor Resistor

Replace Air Conditioning High/Low Pressure Switch

Replace Dome Light

Replace Door Switch

Replace Seat Switch—Cab

Replace Seat Switch—Open Operator Station

Replace Vehicle Electrical Center (VEC)

Replace Load Center—Cab

Replace Load Center—Open Operator Station

Replace Electro-Hydraulic Controller—Cab

Replace Electro-Hydraulic Controller—Open Operator Station

Replace Start Relay—VEC

Replace Start Relay—Load Center

Replace Countershaft Speed Sensor

Replace Wheel Speed Sensor

Replace Enable Pressure Sensor

Replace Hydraulic Oil Temperature Sensor

Replace Clutch Pedal Position Sensor

Replace Clutch Disengage Switch

Replace Rear PTO Sensor

Replace Electro-Hydraulic Directional Reverser

Replace Park Switch

Replace Brake Pedal Switch

Replace Mid-Mount Solenoid Switch

Replace Mid-Mount Solenoid

Replace Clutch Enable Solenoid

Replace Trans Forward Solenoid

Replace Trans Reverse Solenoid

Group 15: Wiring Harness

Service Equipment and Tools

Essential Tools

Replace Connector Body—Blade Terminals

Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector

Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact

Repair (Pull Type) Metri-Pack® Connectors

Repair (Push Type) Metri-Pack® Connectors

Replace Headlight Wiring Harness (Tier 2)

Replace Headlight Wiring Harness (Tier 3)

Replace Fused Power Wiring Harness

Replace Engine Wiring Harness (Tier 2)

Replace Engine Wiring Harness (Tier 3)

Replace Console Wiring Harness

Replace Rear Wiring Harness

Replace Cab Roof Wiring Harness

Replace Open Operator Station Chassis Wiring Harness

Section 50: Power Train Repair

Group 05: Clutch Housing

Service Equipment and Tools

Other Material

Specifications