TESLA MODEL X 2015 2016 2017 2018 SERVICE REPAIR WORKSHOP MANUAL
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TESLA MODEL X 2015 2016 2017 2018 SERVICE REPAIR WORKSHOP MANUAL
+ WIRING DIAGRAM, PARTS CATALOG, CONNECTOR LIST, TOOL
THE COMPLETE GUIDE - EASY TO USE WITH INSTRUCTION
Introduction
How To Use This Manual
Repairs and Replacements
Warranty Service Regions
Abbreviations and Symbols
Best Practice
Electrical Precautions
General Precautions
Environmental Precautions
General Fitting Instructions
Oil Seals
Locking Devices
Flexible Pipes and Hoses
Wheels and Tires
Air Bag and Supplementary Restraint System (SRS) Precautions
SRS Component Replacement Policy
Air Conditioning System Precautions
Charging
General
Charging Precautions
Technical Data
Motor
Steering
Suspension
Wheel Alignment
Brakes
Wheels
Tire Pressures
Electrical
Fuse Locations
Exterior Dimensions
Weights
Identification Numbers
Vehicle Identification Number
Drive Unit Numbers
Manufacturing Certification Label
Vehicle Paint Codes
Serial Number
Tesla Special Tools
Reason for Special Tools
Badge and Spoiler Tools
Battery Cooling System Tools
Bosch Supplied Tools
Electronic Devices
Hardware
Large Tools
Safety
Templates
Wire Harnesses
Small Hand Tools
Lifting and Jacking
Raising and Supporting the Vehicle
Fluids and Capacities
Fluids
Fluid Capacities
00 INSPECTION AND SERVICE
Annual Service
10 BODY
Jack Mode Activation
Raise Vehicle - 2 Post Lift
Raise Vehicle - 4 Post Lift
Fascia Assembly - Front (Remove and Install)
Fascia Assembly - Front (Remove and Replace)
Bumper Assembly - Front (Remove and Replace)
Bright Trim - Upper Grille (Remove and Replace)
Valance - Front Fascia (Remove and Replace)
Skid Plate Chin Spoiler (Remove and Replace)
Fascia Assembly - Rear (Remove and Install)
Fascia Assembly - Rear (Remove and Replace)
Bumper Assembly - Rear (Remove and Replace)
Grille - Front Upper (Remove and Replace)
Surround - Grille - Front Upper (Remove and Replace)
Carrier - Grille - Front Upper (Remove and Replace)
Panel - Closing - Upper - Front Fascia (Remove and Replace)
Panel - Closing - Lower - Front Fascia (Remove and Replace)
Grille - Front Lower (Remove and Replace)
Fascia Bracket - Center (Remove and Replace)
Spear - Fog Light - Upper - LH (Remove and Replace)
Spear - Fog Light - Lower - LH (Remove and Replace)
Retainer - Sill - Front - LH (Remove and Replace)
Retainer - Sill - Rear - LH (Remove and Replace)
Windshield Assembly (Remove and Replace)
Sensor - Light/Rain (Remove and Replace)
Liftgate Glass (Remove and Replace)
Glass - Rear Quarter Window - LH
Applique - Spine - Center (Remove and Replace)
Closing Plate - Spine (Remove and Replace)
11 CLOSURES
Hood Assembly (Remove and Install)
Liftgate Assembly (Remove and Install)
Liftgate Drain - LH (Remove and Replace)
Door Assembly - Front - LH (Remove and Install)
Door Assembly - Front - LH (Remove and Replace)
Door Assembly - Rear Upper - LH (Remove and Install)
Door Assembly - Rear Lower - LH (Remove and Install)
Front Door Drive Unit - LH (Remove and Replace)
Lower Spring (Remove and Replace).xml
Pop Actuator - Front Door - LH (Remove and Replace)
Rear Door Spring - Front - LH (Remove and Replace)
Rear Door Hinge - Primary - Front - LH (Remove and Replace)
Rear Door Hinge - Secondary - Front - LH (Remove and Replace)
Module - Rear Door Electromechanical Controller - LH (Remove and Replace)
Module - Rear Door Electromechanical Controller - RH (Remove and Replace)
Module - Ultrasonic Door Sensors - LH (Remove and Replace)
Module - Front Door Controller - LH (Remove and Replace)
Module - Rear Door Controller- LH (Remove and Replace)
Sensor - Ultrasonic - Rear Door - LH (Remove and Replace)
Carrier - Sensor - Ultrasonic - Rear Door - LH (Remove and Replace)
Gas Strut - Hood - LH (Remove and Replace)
Strut - Rear Door - Primary - Forward - LH (Remove and Replace)
Strut - Rear Door - Secondary - Forward - LH (Remove and Replace)
Power Strut - Liftgate - LH (Remove and Replace)
Hinge - Hood - LH (Remove and Replace)
Switch - Rear Door - Door Mounted - LH (Remove and Replace)
Switch - Rear Door - B-pillar - LH (Remove and Replace)
Pinch Sensor (1st row) - LH (Remove and Replace)
Pinch Sensor (2nd row) - Front - LH (Remove and Replace)
Pinch Sensor (2nd row) - Rear - LH (Remove and Replace)
Latch - Door - Front - LH (Remove and Replace)
Latch and Cinch Motor - Door - Rear - LH (Remove and Replace)
Striker - Door - Front - LH (Remove and Replace)
Striker - Door - Rear - LH (Remove and Replace)
Striker - Hood (Remove and Replace)
Latch - Hood (Remove and Replace)
Actuator - Latch - Hood (Remove and Replace)
Latch - Liftgate (Remove and Replace)
Striker - Liftgate (Remove and Replace)
Actuator and Cable - Cinching (Remove and Replace)
Switch - Liftgate - Interior (Remove and Replace)
Handle - Interior Release - Door - Front - LH (Remove and Replace)
Handle - Exterior Release - Door - Front - LH (Remove and Replace)
Handle - Exterior Release - Door - Rear - LH (Remove and Replace)
Bezel - Exterior Door Handle - Front - LH (Remove and Replace)
Bezel - Exterior Door Handle - Rear - LH (Remove and Replace)
Door Glass - LH - Front - Adjust
Door Glass - LH - Front (Remove and Replace)
Door Glass - LH - Rear - Adjust
Door Glass - LH - Rear (Remove and Replace)
Door Glass - Rear - Upper - LH (Remove and Replace)
Door Glass - LH - Rear - Carrier
Channel - Glass Run - Front - LH (Retrofit)
Window Motor/Regulator Assembly - Front - LH (Remove and Replace)
Window Regulator - Front - LH - Recalibrate
Window Motor/Regulator Assembly - Rear - LH (Remove and Replace)
Window Regulator - Rear - LH - Recalibrate
Fixed Glass - Front Door - LH (Remove and Replace)
Switch - Window Lift - Front Passenger's (Remove and Replace)
Switch - Window Lift - Rear - LH (Remove and Replace)
Closeout Panel - Door - Front - LH (Remove and Install)
Closeout Panel - Door - Rear - LH (Remove and Install)
Seal - Body - Side - Rear - Secondary - LH (Remove and Replace)
Seal - Primary - Front Door - LH (Remove and Replace)
Seal - Primary - Rear Door - LH (Remove and Replace)
Seal - Door - Front - A Pillar - Margin - LH (Remove and Replace)
Seal - Door- Front - Rocker - LH (Remove and Replace)
Seal - Door - Front - LH (Remove and Replace)
Seal - Door - Rear - C Pillar - Margin - LH (Remove and Replace)
Seal - Rear Door - LH (Remove and Replace)
Seal - Liftgate (Remove and Replace)
Seal - Door Front Outer Belt - LH (Remove and Replace)
Seal - Door Front Inner Belt - LH (Remove and Replace)
Seal - Belt - Door Inner - Rear - LH (Remove and Replace)
Seal - Door Rear Outer Belt - LH (Remove and Replace)
Seal - Door - Rear - Upper - LH (Remove and Replace)
12 EXTERIOR FITTINGS
Wheel Arch Liner - Front - LH (Remove and Replace)
Wheel Arch Liner - Rear - LH (Remove and Replace)
Panel - Aero Shield - Front (Remove and Replace)
Panel - Aero Shield - Mid (Remove and Replace)
Diffuser Panel - Rear (Remove and Replace)
Nose Badge - Front (Remove and Replace)
Rear Lettering (Remove and Replace)
Applique - Liftgate (Remove and Replace)
Badge - Ludicrous Speed (Retrofit)
Bracket - License Plate - Front (Retrofit)
Door Mirror Assembly - LH (Remove and Replace)
Glass - Door Mirror - LH (Remove and Replace)
Brightwork - Upper - Front - LH (Remove and Replace)
Brightwork - Upper - Rear - LH (Remove and Replace)
Applique - B-Pillar - LH (Remove and Replace)
Applique - C-Pillar - LH (Remove and Replace)
Applique - Rear Door - Front - LH (Remove and Replace)
Brightwork - Body side - LH (Remove and Replace)
Molding - Rocker Panel - LH (Remove and Replace)
Carrier - Rocker Panel - LH (Remove and Replace)
Pad - Lifting - Each (Remove and Replace)
Garnish - Fender - Front - LH (Remove and Replace)
Garnish - Fender - Rear - LH (Remove and Replace)
Cladding - Door - Front - LH (Remove and Replace)
Cladding - Door - Rear - LH (Remove and Replace)
Cladding - Door - Rear - Wheel Arch - LH (Remove and Replace)
Applique - Front Quarter - LH (Remove and Replace)
Applique - Roof - Front (Remove and Replace)
Applique - Roof - Rear (Remove and Replace)
Active Spoiler Assembly (Remove and Install)
Active Spoiler (Remove and Replace)
Motor - Active Spoiler (Remove and Replace)
Stanchion - Active Spoiler - LH (Remove and Replace)
Applique - Active Spoiler (Remove and Replace)
Torque Rod - Active Spoiler - LH (Remove and Replace)
Hinge - Active Spoiler - LH (Remove and Replace)
Panel - Cowl Screen (Remove and Replace)
Assembly - Underhood Apron - Front (Remove and Replace)
Underhood Apron - Center - Rear (Remove and Replace)
Underhood Apron - LH (Remove and Replace)
Trim - Liftgate Trough - LH (Remove and Replace)
Trim - Liftgate Trough - Lower (Remove and Replace)
Trim - Liftgate Trough - Upper (Remove and Replace)
Trailer Hitch (Remove and Replace)
13 SEATS
Riser - Driver's Seat - Outer (Remove and Replace)
Riser - Front Seats - Inner (Remove and Replace)
Motor - Headrest - Driver's (Remove and Replace)
Motor - Seat Track - 2nd Row - LH (Remove and Replace)
Track - Outer - 2nd Row Seat - LH (Remove and Replace)
Track - Inner - 2nd Row Seat - LH (Remove and Replace)
Seat Assembly - Driver's (Remove and Install)
Cover - Seat Back - Driver's (Remove and Replace)
Trim - Headrest - Driver's (Remove and Replace)
Seat Assembly - Driver's (Remove and Replace)
Seat Assembly - Passenger's (Remove and Replace)
Seat Assembly - 2nd Row - LH (Remove and Install)
Seat Assembly - 2nd Row - LH (With Broken Seat Track Motor) (Remove and Install)
Seat Assembly - 2nd Row - LH (Remove and Replace)
Seat Assembly - 2nd Row - Center (Remove and Replace)
Module - 2nd Row Seat - LH (Remove and Replace)
Latch Actuator - 2nd Row Seat - LH (Remove and Replace)
Seat Assembly - 2nd Row - LH (Remove and Replace)
Seat Assembly - 3rd Row (Remove and Replace)
Cover - Seat Back - 2nd Row - LH (Remove and Replace)
14 INSTRUMENT PANELS
Glove Box (Remove and Replace)
IP Carrier (Remove and Replace)
Cross Car Beam (Remove and Replace)
Assembly - Frame - Instrument Cluster (Remove and Replace)
Trim - Touch Screen Surround (Remove and Replace)
Face Level Vent - Driver's - Outer (Remove and Replace)
Face Level Vent - Driver's - Inner (Remove and Replace)
Face Level Vent - Front Passenger's - Outer (Remove and Replace)
Face Level Vent - Front Passenger's - Inner (Remove and Replace)
Assembly - Bin - Storage Center Compartment (Remove and Replace)
Assembly - Instrument Panel Lower - RH (Remove and Replace)
Assembly - Instrument Panel Side Cover - LH (Remove and Replace)
Assembly - Finisher - Instrument Panel - LH (Remove and Replace)
Assembly - Finisher - Instrument Panel - RH (Remove and Replace)
Assembly - Finisher - Instrument Panel - RH (Remove and Install)
Assembly - Mesh Grille - Defrost (Remove and Replace)
Assembly - Top Pad - Instrument Panel (Remove and Install)
Assembly - Top Pad - Instrument Panel (Remove and Replace)
Trim - Dash - Driver's Side - Lower (Remove and Replace)
Trim - Dash - Driver's Side - Inner to Bezel (Remove and Replace)
Assembly - Cover - Footwell - LH (Remove and Replace)
Assembly - Cover - Footwell - RH (Remove and Replace)
15 INTERIOR TRIM
Rear View Mirror (Remove and Replace)
Sun Visor - Driver's (Remove and Replace)
Trim - Liftgate - Upper (Remove and Replace)
Trim - Liftgate - Middle (Remove and Replace)
Trim - Liftgate - Lower (Remove and Replace)
Trim - Liftgate - Side - LH (Remove and Replace)
Grille - Speaker - Liftgate (Remove and Replace)
Panel - Door Trim - Front - LH (Remove and Install)
Panel - Door Trim - Front - LH (Remove and Replace)
Panel - Door Trim - LH - Rear (Remove and Install)
Panel - Door Trim - LH - Rear (Remove and Replace)
Panel - Door Trim - LH - Rear - Upper (Remove and Replace)
Garnish - Door Trim - LH - Rear - Lower (Remove and Replace)
Gap Hider - Door Trim - LH - Rear - Mid (Remove and Replace)
Rear -Upper Outer - Door Trim - LH - Rear (Remove and Replace)
Grille - Speaker - Rear - LH (Remove and Replace)
Bracket - Rear Door Trim - Center - LH (Remove and Replace)
Bracket - Rear Door Trim - Upper - Rear - LH (Remove and Replace)
Bracket - Rear Door Trim - Upper - Front - LH (Remove and Replace)
Footrest - Driver's (Remove and Replace)
Trim - Sill Panel - Front - LH (Remove and Replace)
Trim - Sill Panel - Rear - LH (Remove and Replace)
Welcome Plate - LH (Remove and Replace)
Trim - A-Pillar - Upper - LH (Remove and Install)
Trim - A-Pillar - Upper - LH (Remove and Replace)
Trim - A-Pillar - Sun Visor Bezel - LH (Remove and Replace)
Magnet - A-Pillar - Sun Visor Bezel - LH (Remove and Replace)
Trim - A-Pillar - Lower - LH (Remove and Replace)
Trim - B-Pillar - Upper - LH (Remove and Replace)
Trim - B-Pillar - Lower - LH (Remove and Replace)
Trim - C-Pillar - Lower - LH (Remove and Replace)
Trim - C-Pillar - Mid - LH (Remove and Replace)
Trim - C-Pillar - Upper - LH (Remove and Replace)
Support - Parcel Shelf - LH (Remove and Replace)
Racetrack Trim - Front - LH (Remove and Replace)
Racetrack Trim - Lower - LH (Remove and Replace)
Racetrack Trim - Rear - LH (Remove and Replace)
Racetrack Trim - Upper - LH (Remove and Replace)
Center Console Assembly (Remove and Install)
Air Outlet - Center Console (Remove and Replace)
Closeout Extension - Center Console - LH (Remove and Replace)
Trim - Center Console - Side - LH (Remove and Replace)
Trim - Center Console - Front (Remove and Replace)
Trim - Center Console - Rear (Remove and Replace)
Base - Armrest - Center Console (Remove and Install)
Base - Armrest - Center Console (Remove and Replace)
Armrest Pads - Center Console - 1st Row (Remove and Replace)
Trim - Armrest - Center Console (Remove and Replace)
USB Hub - Center Console (Remove and Replace)
Headliner (Remove and Replace)
Underhood Storage Unit (Remove and Replace)
Lamp - Underhood Storage Area - LH (Remove and Replace)
Trim - Rear Trunk - Sill (Remove and Replace)
Trim and Carpet - Rear Trunk - Side - LH (Remove and Replace)
Trim - Rear Trunk - Side - LH (Remove and Replace)
Carpet - Trunk Floor (Remove and Replace)
Trim - Rear Trunk - Rear Wall (Remove and Replace)
Carpet - Underhood Storage (Remove and Install)
Carpet - Interior Complete (Remove and Replace)
Floor Panel - 2nd Row - Front (Remove and Replace)
Floor Panel - 2nd Row - Middle (Remove and Replace)
Carpet Assembly - Sliding - LH (Remove and Replace)
Floor Panel - 2nd Row - Rear (Remove and Replace)
16 BATTERY SYSTEM
HV Battery Assembly (Remove and Install)
HV Battery Assembly (Remove and Replace)
Ski - Side Rail - HV Battery - LH (Remove and Replace)
HV Battery Blanket (Remove and Replace)
HV Battery Coolant - Drain and Refill
17 ELECTRICAL
Vehicle Electrical Isolation Procedure
Disconnect 12V Power
Battery - Auxiliary - 12V (Remove and Replace)
Cage - Battery - Auxiliary - 12V (Remove and Replace)
Fuse Box - Underhood (Remove and Replace)
Fuse Box - Cabin - Front (Remove and Replace)
Module - Front Body Controller - BCM (Remove and Replace)
Module - Rear Body Controller - BCM (Remove and Replace)
Module - Central Body Controller - BCM (Remove and Replace)
Module - Autopilot - ECU (Remove and Replace)
Module - HomeLink Transmitter (Remove and Replace)
ECU Box (Remove and Install)
Sensor - Radar - Center - Front (Remove and Replace)
Calibration - Front Radar Sensor
Camera - Forward Facing (Remove and Replace)
Drive Cycle Calibration - Forward Facing Camera
Target Calibration - Forward Facing Camera
Camera - Rear View (Remove and Replace)
Sensor - Parking Distance - Front - Each (Remove and Replace)
Sensor - Parking Distance - Rear - Each (Remove and Replace)
Module - Park Assist (Remove and Replace)
Receiver - Remote Keyless Entry (RKE) - Immobilizer (Remove and Replace)
Transmitter - Remote Keyless Entry (RKE) - Programming
Antenna - Passive Entry - Front (Remove and Replace)
Antenna - Passive Entry - Rocker - LH (Remove and Replace)
Antenna - Passive Entry - Center Console (Remove and Replace)
Antenna - Passive Entry - Rear (Remove and Replace)
Antenna - Bluetooth Low Energy (BLE) (Remove and Replace)
Siren - Battery Backed (Remove and Replace)
Switch - Glove Box (Remove and Replace)
Switch - Window Lift - Driver's (Remove and Replace)
Switches - Steering Wheel (Remove and Replace)
Welcome Lamp - Rear Door - LH (Remove and Replace)
Headlight - Adjust - North America
Headlight Assembly - LH (Remove and Replace)
Tail Light Assembly - LH (Remove and Install)
Tail Light Assembly - LH (Remove and Replace)
Tail Light Assembly - RH (Remove and Replace)
Lamp - Brake - High Mounted (Remove and Replace)
Light - License Plate (Remove and Replace)
Light - Fog/Reverse - Rear - LH (Remove and Replace)
Lamp - Side Repeater - Front - LH (Remove and Replace)
Lamp - Reflex - Rear - LH (Remove and Replace)
Lamps - Fog - Front - Adjust
Lamp - Fog - Front - LH (Remove and Replace)
Switch - Hazard Warning (Remove and Replace)
Bracket - Headlamp Support - LH (Remove and Replace)
Bracket - Headlamp - Inner - LH (Remove and Replace)
Bracket - Headlamp - Outer - LH (Remove and Replace)
Horn - High Tone (Remove and Replace)
Horn - Low Tone (Remove and Replace)
Wiper Motor Assembly (Remove and Replace)
Pump - Windshield Washer Reservoir (Remove and Replace)
Reservoir - Windshield Washer (Remove and Replace)
Sensor - Level - Windshield Washer Reservoir (Remove and Replace)
Wiper Blades - Pair (Remove and Replace)
Wiper Arms - Pair (Remove and Replace)
Wiper Blades - Adjust
Accelerator Assembly (Remove and Replace)
Pyrotechnic Fuse (Remove and Replace)
18 THERMAL MANAGEMENT
Filter - Cabin (Remove and Replace)
Housing - Filter - HEPA (Remove and Replace)
Duct - HEPA Filter (Remove and Replace)
HVAC Assembly - Front (Remove and Replace)
HVAC Assembly - Rear (Remove and Replace)
Actuator - Inlet (Remove and Replace)
Actuator - Driver's Temperature (Remove and Replace)
Actuator - Mode (Remove and Replace)
Actuator - Front Passenger's Temperature (Remove and Replace)
Actuator - Defrost (Remove and Replace)
Motor - Fan Assembly - Front HVAC (Remove and Replace)
Motor - Fan Assembly - Rear HVAC (Remove and Replace)
Hose - Drain - Front HVAC (Remove and Replace)
Hose - Drain - Rear HVAC (Remove and Replace)
Heater - Front PTC (Remove and Replace)
Heater - Rear PTC (Remove and Replace)
Module - Thermal Controller (Remove and Replace)
Module - HVAC Controller - RCCM (Remove and Replace)
Sensor - Air Quality (Remove and Replace)
Sensor - Ambient Air Temperature (Remove and Replace)
A/C Refrigerant Recovery and Recharge (Remove and Replace)
A/C Refrigerant Leak Detection
Condenser (Remove and Replace)
Fan - Condenser (Remove and Replace)
Receiver Dryer and Desiccant (Remove and Replace)
Compressor (Remove and Replace)
Mounting - Air Conditioning Compressor (Remove and Replace)
Pipes - High/Low Pressure - Condenser to Chiller (Remove and Replace)
Cooling Fan Module (Remove and Install)
Pipes - High/Low Pressure - Charge Port (Remove and Replace)
Pipe - High Pressure - Compressor to Condenser (Remove and Replace)
Pipes - High/Low Pressure - Charge Port to Rocker (Remove and Replace)
Pipes - High/Low Pressure - Rocker (Remove and Replace)
Pipes - High/Low Pressure - Rocker to Rear HVAC (Remove and Replace)
TXV Valve - Evaporator - Front (Remove and Replace)
TXV Valve - Evaporator - Rear (Remove and Replace)
Pressure Transducer - High Pressure (Remove and Replace)
Pressure Transducer - Low Pressure (Remove and Replace)
EXV Valve (Remove and Replace)
Battery Chiller (Remove and Replace)
Cooling System - Partial Refill and Bleed
Cooling System - Drain and Refill
Coolant System - Check and Fill
Cooling System - Vacuum Refill
Radiator (Remove and Replace)
Reservoir Assembly - Coolant (Remove and Replace)
3 Way Coolant Valve - Radiator Bypass (Remove and Replace)
4 Way Coolant Valve - Series/Parallel (Remove and Replace)
Coolant Heater - Electric - Battery (Remove and Replace)
Battery Coolant Pump 1 (Remove and Replace)
Battery Coolant Pump 2 (Remove and Replace)
Powertrain Coolant Pump 1 (Remove and Replace)
Powertrain Coolant Pump 2 (Remove and Replace)
Active Louver - Center (Remove and Replace)
HVAC Nose Duct (Remove and Replace)
20 SAFETY AND RESTRAINT
Air bag - Driver's (Remove and Replace)
Knee Air Bag - Driver's (Remove and Replace)
Air bag - Front Passenger's (Remove and Replace)
Knee Air Bag - Front Passenger's (Remove and Replace)
Curtain Air Bag - Driver's (Remove and Replace)
Curtain Air Bag - 2nd Row - LH (Remove and Replace)
Module - Passive Safety Restraint - PSRCM (Remove and Replace)
Seat Belt Assembly - 1st Row - LH (Remove and Replace)
Buckle Assembly - 1st Row - LH (Remove and Replace)
Seat Belt Assembly - 2nd Row - LH (Remove and Replace)
Buckle Assembly - 2nd Row - LH (Remove and Replace)
Seat Belt Assembly - 2nd Row - Center (Remove and Replace)
Buckle Assembly - 2nd Row - Center (Remove and Replace)
Buckle Assembly - 3rd Row - LH (Remove and Replace)
Seat Belt Assembly - 3rd Row - LH (Remove and Replace)
Pre-Tensioner - Outboard Lap - 1st Row - LH (Remove and Replace)
Sensor - Airbag - Door - Front (Remove and Replace)
Sensor - Intrusion - Door - Front (Remove and Replace)
Sensor - Impact - Front (Remove and Replace)
Sensor - Impact - B Pillar (Remove and Replace)
Sensor - Impact - C Pillar (Remove and Replace)
Sensor - Impact - D Pillar (Remove and Replace)
Sensor - Occupant Classification - Front Passenger’s Seat - Calibration
21 INFOTAINMENT
Instrument Cluster (Remove and Replace)
Media Control Unit - Touch Screen (Remove and Replace)
Media Control Unit - Touch Screen (Remove and Install)
SD Card - Media Control Unit (Remove and Replace)
Speaker - Front Door (Remove and Replace)
Tweeter - Rear Door - LH (Remove and Replace)
Subwoofer Assembly (Remove and Replace)
Tweeter - A Pillar - LH (Remove and Replace)
Speaker - Rear Door - LH (Remove and Replace)
Premium Boost Amplifier (Remove and Replace)
Chime - Rear Door - LH (Remove and Replace)
Chime - Liftgate (Remove and Replace)
Speaker - Liftgate - LH (Remove and Replace)
Tweeter - Liftgate - LH (Remove and Replace)
Speaker - Dash - LH (Premium Only) (Remove and Replace)
Speaker - Dash - Center (Remove and Replace)
Tweeter - Dash (Remove and Replace)
Tuner - AM - FM (Remove and Replace)
Microphone - LH (Remove and Replace)
Dock Connector - Telephone - USB - Center Console (Remove and Replace)
Antenna - AM/FM/RKE (Remove and Replace)
Antenna - FM2 and Defrost Grid (Remove and Replace)
Antenna - RF Filter - LH (Remove and Replace)
Antenna Amplifier - AM/FM and RKE (Remove and Replace)
Antenna Amplifier - FM2 (Remove and Replace)
Antenna - Satellite Radio (Remove and Replace)
Antenna - GPS (Remove and Replace)
Antenna - WiFi (Remove and Replace)
Antenna - GSM - LH (Remove and Replace)
30 CHASSIS
Subframe Assembly - Rear (Remove and Install)
Subframe Assembly - Rear (Remove and Replace)
Subframe Assembly - Front (Remove and Install)
Subframe Assembly - Front (Remove and Replace)
Skidplate - Front (Remove and Replace)
Skidplate - Rear (Remove and Replace)
Skid Bar - Front Subframe (Remove and Replace)
Bash Plate - Front - Extrusion (Remove and Replace)
31 SUSPENSION
Four Wheel Alignment Check
Four Wheel Alignment - Check and Adjust
Ride Height - Adjust
Suspension - Front - Check Torque
Knuckle - Suspension - Front - LH (Remove and Replace)
Hub - Front - LH (Remove and Replace)
Link - Sway Bar - Front - LH (Remove and Replace)
Sway Bar - Front (Remove and Replace)
Control Arm - Upper - Front - LH (Remove and Replace)
Control Arm - Upper - Front - RH (Remove and Replace)
Link - Lower - Fore - LH (Remove and Replace)
Link - Lower - Aft - LH (Remove and Replace)
Suspension - Rear - Check Torque
Hub - Rear - LH (Remove and Replace)
Control Arm Assembly - Rear - Lower - LH (Remove and Replace)
Link - Suspension - Rear - Upper - LH (Remove and Replace)
Toe Link Assembly - Rear - LH (Remove and Replace)
Sway Bar - Rear (Remove and Replace)
Drop Link - Sway Bar - Rear - LH (Remove and Replace)
Integral Link - Rear - LH (Remove and Replace)
Knuckle - Suspension - Rear - LH (Remove and Replace)
Air Spring Module - Front - LH (Remove and Replace)
Air Spring Module - Front - RH (Remove and Replace)
Air Spring Module - Rear - LH (Remove and Replace)
Air Spring Module - Rear - RH (Remove and Replace)
Air Suspension - Pressurize/Depressurize - One Air Spring
Air Suspension - Depressurize - Full System
Air Suspension - Pressurize - Full System
Compressor - Air Suspension (Remove and Replace)
Valve Block - Air Suspension (Remove and Replace)
Reservoir - Air Suspension (Remove and Replace)
Sensor - Ride Height - Front - LH (Remove and Replace)
Sensor - Ride Height - Rear - LH (Remove and Replace)
Air Suspension Lines - Front (Remove and Replace)
Air Suspension Lines - Rear (Remove and Replace)
Air Line - Air Suspension - Reservoir to Compressor (Remove and Replace)
Air Line - Air Suspension - Compressor to Valve Block (Remove and Replace)
Air Line - Air Suspension - Valve Block Exhaust (Remove and Replace)
Module - Air Suspension - ECU (Remove and Replace)
Spring and Damper Assembly - Front - LH (Remove and Replace)
Spring and Damper Assembly - Rear - LH (Remove and Replace)
32 STEERING
Steering Rack (Remove and Replace)
Tie Rod End - LH (Remove and Replace)
Seal - Steering Rack (Remove and Replace)
Shaft - Steering Column - Intermediate Lower (Remove and Replace)
Shaft - Steering Column - Intermediate Upper (Remove and Replace)
Clockspring - Steering Column (Remove and Replace)
Steering Wheel (Remove and Replace)
Steering Column (Remove and Replace)
Module - Steering Column Control (Remove and Replace)
33 BRAKES
Brake Rotor - Front - LH (Remove and Replace)
Brake Rotor - Rear - LH (Remove and Replace)
Brake Caliper - Front - LH (Remove and Replace)
Brake Caliper - Rear - LH (Remove and Replace)
Brake Pads - Front - Set (Remove and Replace)
Brake Pads - Rear - Set (Remove and Replace)
Brake Pads - Burnishing
Shield - Dust - Brake - Front - LH (Remove and Replace)
Shield - Dust - Brake - Rear - LH (Remove and Replace)
Brake Hose - Flexible - Front - LH (Remove and Replace)
Brake Hose - Flexible - Rear - LH (Remove and Replace)
Bleed Procedure - One Caliper (Remove and Replace)
Bleed Procedure - System (Remove and Replace)
Brake Lines - Master Cylinder to ABS (Remove and Replace)
Rear Park Brake Caliper Release
Park Brake Caliper - Release - Harness Tool - Through Calipers
Park Brake Caliper - Release - Harness Tool - Through ECU
Brake Caliper - Rear - Park Brake - LH (Remove and Replace)
Brake Pads - Park Brake - Set (Remove and Replace)
Brake Pads - Park Brake - Burnishing
Module - Electric Park Brake - EPB (Remove and Replace)
ABS Modulator Assembly (Remove and Replace)
Sensor - Wheel Speed - ABS - Front - LH (Remove and Replace)
Sensor - Wheel Speed - ABS - Rear - LH (Remove and Replace)
Brake Sensor Cluster - ESC (Remove and Replace)
Electromechanical Brake Booster Assembly (Remove and Replace)
Switch - Brake Light (Remove and Replace)
Brake Pedal (Remove and Replace)
34 WHEELS AND TIRES
Wheel (Remove and Install)
Wheels - Axle Set (Remove and Install)
Wheels - Vehicle - Set (Remove and Install)
Tire - Front - LH
Tire - Front - LH - Rebalance
Tire - Front - LH - Repair
Tire Rotation
Wheel Sensor - TPMS (Remove and Replace)
TPMS Sensor - ID Learn Procedure
Module - TPMS (Remove and Replace)
39 FRONT DRIVE UNIT
Front Drive Unit (Remove and Install)
Front Drive Unit (Remove and Replace)
Mount - Front Drive Unit - RH (Remove and Replace)
Mount - Front Drive Unit - LH (Remove and Replace)
Mount - Front Drive Unit - LH (Adjust)
Front Gearbox Fluid (Remove and Replace)
Front Oil Seal - Differential to Halfshaft Assembly - LH (Remove and Replace)
Front Oil Seal - Differential to Halfshaft Assembly - RH (Remove and Replace)
Front Halfshaft Assembly - LH (Remove and Replace)
Front Halfshaft Assembly - RH (Remove and Replace)
Jackshaft Assembly - Front (Remove and Replace)
40 REAR DRIVE UNIT
Drive Unit - Rear - Large (Remove and Install)
Drive Unit - Rear - Large (Remove and Replace)
Drive Unit - Rear - Small (Remove and Install)
Drive Unit - Rear - Small (Remove and Replace)
Mount - Motor - Side (Remove and Replace)
Sensor - Motor - Speed (Remove and Replace)
Rear Gearbox Fluid - Small Drive Unit (Remove and Replace)
Rear Gearbox Fluid - Large Drive Unit (Remove and Replace)
Rear Oil Seal - Differential to Halfshaft Assembly - Small Drive Unit - LH (Remove and Replace)
Rear Oil Seal - Differential to Halfshaft Assembly - Large Drive Unit - LH (Remove and Replace)
Rear Halfshaft Assembly - Small Drive Unit - LH (Remove and Replace)
Rear Halfshaft Assembly - Large Drive Unit - LH (Remove and Replace)
44 HIGH VOLTAGE SYSTEM
Charge Port (Remove and Replace)
Charge Port - Manual Release of Cable
Door - Charge Port (Remove and Replace)
Charger (Remove and Replace)
DCDC Converter (Remove and Replace)
Coolant Heater - Electric - Battery (Remove and Replace)
Forward Junction Box (Remove and Replace)
HV Rapid Splitter Vehicle Side (Remove and Replace)
HV Harness - Charger to Charge Port (Remove and Replace)
HV Harness - Charger to Rear PTC Heater (Remove and Replace)
HV Harness - FJB to Front Drive Unit (Remove and Replace)
HV Harness - Rapid Splitter to FJB (Remove and Replace)
50 EXTERNAL CHARGING CONNECTORS
Handle and Cable Assembly - 40A Wall Connector (Remove and Replace)
Handle and Cable Assembly - 80A Wall Connector (Remove and Replace)
200A Fuses - Wall Connector (Remove and Replace)
Firmware Update - CHAdeMO Charging Adapter
Cover - Seat Back - 2nd Row - LH (Remove and Replace)
TESLA MODEL X 2015 2016 2017 2018 SERVICE REPAIR WORKSHOP MANUAL
+ WIRING DIAGRAM, PARTS CATALOG, CONNECTOR LIST, TOOL
THE COMPLETE GUIDE - EASY TO USE WITH INSTRUCTION
Introduction
How To Use This Manual
Repairs and Replacements
Warranty Service Regions
Abbreviations and Symbols
Best Practice
Electrical Precautions
General Precautions
Environmental Precautions
General Fitting Instructions
Oil Seals
Locking Devices
Flexible Pipes and Hoses
Wheels and Tires
Air Bag and Supplementary Restraint System (SRS) Precautions
SRS Component Replacement Policy
Air Conditioning System Precautions
Charging
General
Charging Precautions
Technical Data
Motor
Steering
Suspension
Wheel Alignment
Brakes
Wheels
Tire Pressures
Electrical
Fuse Locations
Exterior Dimensions
Weights
Identification Numbers
Vehicle Identification Number
Drive Unit Numbers
Manufacturing Certification Label
Vehicle Paint Codes
Serial Number
Tesla Special Tools
Reason for Special Tools
Badge and Spoiler Tools
Battery Cooling System Tools
Bosch Supplied Tools
Electronic Devices
Hardware
Large Tools
Safety
Templates
Wire Harnesses
Small Hand Tools
Lifting and Jacking
Raising and Supporting the Vehicle
Fluids and Capacities
Fluids
Fluid Capacities
00 INSPECTION AND SERVICE
Annual Service
10 BODY
Jack Mode Activation
Raise Vehicle - 2 Post Lift
Raise Vehicle - 4 Post Lift
Fascia Assembly - Front (Remove and Install)
Fascia Assembly - Front (Remove and Replace)
Bumper Assembly - Front (Remove and Replace)
Bright Trim - Upper Grille (Remove and Replace)
Valance - Front Fascia (Remove and Replace)
Skid Plate Chin Spoiler (Remove and Replace)
Fascia Assembly - Rear (Remove and Install)
Fascia Assembly - Rear (Remove and Replace)
Bumper Assembly - Rear (Remove and Replace)
Grille - Front Upper (Remove and Replace)
Surround - Grille - Front Upper (Remove and Replace)
Carrier - Grille - Front Upper (Remove and Replace)
Panel - Closing - Upper - Front Fascia (Remove and Replace)
Panel - Closing - Lower - Front Fascia (Remove and Replace)
Grille - Front Lower (Remove and Replace)
Fascia Bracket - Center (Remove and Replace)
Spear - Fog Light - Upper - LH (Remove and Replace)
Spear - Fog Light - Lower - LH (Remove and Replace)
Retainer - Sill - Front - LH (Remove and Replace)
Retainer - Sill - Rear - LH (Remove and Replace)
Windshield Assembly (Remove and Replace)
Sensor - Light/Rain (Remove and Replace)
Liftgate Glass (Remove and Replace)
Glass - Rear Quarter Window - LH
Applique - Spine - Center (Remove and Replace)
Closing Plate - Spine (Remove and Replace)
11 CLOSURES
Hood Assembly (Remove and Install)
Liftgate Assembly (Remove and Install)
Liftgate Drain - LH (Remove and Replace)
Door Assembly - Front - LH (Remove and Install)
Door Assembly - Front - LH (Remove and Replace)
Door Assembly - Rear Upper - LH (Remove and Install)
Door Assembly - Rear Lower - LH (Remove and Install)
Front Door Drive Unit - LH (Remove and Replace)
Lower Spring (Remove and Replace).xml
Pop Actuator - Front Door - LH (Remove and Replace)
Rear Door Spring - Front - LH (Remove and Replace)
Rear Door Hinge - Primary - Front - LH (Remove and Replace)
Rear Door Hinge - Secondary - Front - LH (Remove and Replace)
Module - Rear Door Electromechanical Controller - LH (Remove and Replace)
Module - Rear Door Electromechanical Controller - RH (Remove and Replace)
Module - Ultrasonic Door Sensors - LH (Remove and Replace)
Module - Front Door Controller - LH (Remove and Replace)
Module - Rear Door Controller- LH (Remove and Replace)
Sensor - Ultrasonic - Rear Door - LH (Remove and Replace)
Carrier - Sensor - Ultrasonic - Rear Door - LH (Remove and Replace)
Gas Strut - Hood - LH (Remove and Replace)
Strut - Rear Door - Primary - Forward - LH (Remove and Replace)
Strut - Rear Door - Secondary - Forward - LH (Remove and Replace)
Power Strut - Liftgate - LH (Remove and Replace)
Hinge - Hood - LH (Remove and Replace)
Switch - Rear Door - Door Mounted - LH (Remove and Replace)
Switch - Rear Door - B-pillar - LH (Remove and Replace)
Pinch Sensor (1st row) - LH (Remove and Replace)
Pinch Sensor (2nd row) - Front - LH (Remove and Replace)
Pinch Sensor (2nd row) - Rear - LH (Remove and Replace)
Latch - Door - Front - LH (Remove and Replace)
Latch and Cinch Motor - Door - Rear - LH (Remove and Replace)
Striker - Door - Front - LH (Remove and Replace)
Striker - Door - Rear - LH (Remove and Replace)
Striker - Hood (Remove and Replace)
Latch - Hood (Remove and Replace)
Actuator - Latch - Hood (Remove and Replace)
Latch - Liftgate (Remove and Replace)
Striker - Liftgate (Remove and Replace)
Actuator and Cable - Cinching (Remove and Replace)
Switch - Liftgate - Interior (Remove and Replace)
Handle - Interior Release - Door - Front - LH (Remove and Replace)
Handle - Exterior Release - Door - Front - LH (Remove and Replace)
Handle - Exterior Release - Door - Rear - LH (Remove and Replace)
Bezel - Exterior Door Handle - Front - LH (Remove and Replace)
Bezel - Exterior Door Handle - Rear - LH (Remove and Replace)
Door Glass - LH - Front - Adjust
Door Glass - LH - Front (Remove and Replace)
Door Glass - LH - Rear - Adjust
Door Glass - LH - Rear (Remove and Replace)
Door Glass - Rear - Upper - LH (Remove and Replace)
Door Glass - LH - Rear - Carrier
Channel - Glass Run - Front - LH (Retrofit)
Window Motor/Regulator Assembly - Front - LH (Remove and Replace)
Window Regulator - Front - LH - Recalibrate
Window Motor/Regulator Assembly - Rear - LH (Remove and Replace)
Window Regulator - Rear - LH - Recalibrate
Fixed Glass - Front Door - LH (Remove and Replace)
Switch - Window Lift - Front Passenger's (Remove and Replace)
Switch - Window Lift - Rear - LH (Remove and Replace)
Closeout Panel - Door - Front - LH (Remove and Install)
Closeout Panel - Door - Rear - LH (Remove and Install)
Seal - Body - Side - Rear - Secondary - LH (Remove and Replace)
Seal - Primary - Front Door - LH (Remove and Replace)
Seal - Primary - Rear Door - LH (Remove and Replace)
Seal - Door - Front - A Pillar - Margin - LH (Remove and Replace)
Seal - Door- Front - Rocker - LH (Remove and Replace)
Seal - Door - Front - LH (Remove and Replace)
Seal - Door - Rear - C Pillar - Margin - LH (Remove and Replace)
Seal - Rear Door - LH (Remove and Replace)
Seal - Liftgate (Remove and Replace)
Seal - Door Front Outer Belt - LH (Remove and Replace)
Seal - Door Front Inner Belt - LH (Remove and Replace)
Seal - Belt - Door Inner - Rear - LH (Remove and Replace)
Seal - Door Rear Outer Belt - LH (Remove and Replace)
Seal - Door - Rear - Upper - LH (Remove and Replace)
12 EXTERIOR FITTINGS
Wheel Arch Liner - Front - LH (Remove and Replace)
Wheel Arch Liner - Rear - LH (Remove and Replace)
Panel - Aero Shield - Front (Remove and Replace)
Panel - Aero Shield - Mid (Remove and Replace)
Diffuser Panel - Rear (Remove and Replace)
Nose Badge - Front (Remove and Replace)
Rear Lettering (Remove and Replace)
Applique - Liftgate (Remove and Replace)
Badge - Ludicrous Speed (Retrofit)
Bracket - License Plate - Front (Retrofit)
Door Mirror Assembly - LH (Remove and Replace)
Glass - Door Mirror - LH (Remove and Replace)
Brightwork - Upper - Front - LH (Remove and Replace)
Brightwork - Upper - Rear - LH (Remove and Replace)
Applique - B-Pillar - LH (Remove and Replace)
Applique - C-Pillar - LH (Remove and Replace)
Applique - Rear Door - Front - LH (Remove and Replace)
Brightwork - Body side - LH (Remove and Replace)
Molding - Rocker Panel - LH (Remove and Replace)
Carrier - Rocker Panel - LH (Remove and Replace)
Pad - Lifting - Each (Remove and Replace)
Garnish - Fender - Front - LH (Remove and Replace)
Garnish - Fender - Rear - LH (Remove and Replace)
Cladding - Door - Front - LH (Remove and Replace)
Cladding - Door - Rear - LH (Remove and Replace)
Cladding - Door - Rear - Wheel Arch - LH (Remove and Replace)
Applique - Front Quarter - LH (Remove and Replace)
Applique - Roof - Front (Remove and Replace)
Applique - Roof - Rear (Remove and Replace)
Active Spoiler Assembly (Remove and Install)
Active Spoiler (Remove and Replace)
Motor - Active Spoiler (Remove and Replace)
Stanchion - Active Spoiler - LH (Remove and Replace)
Applique - Active Spoiler (Remove and Replace)
Torque Rod - Active Spoiler - LH (Remove and Replace)
Hinge - Active Spoiler - LH (Remove and Replace)
Panel - Cowl Screen (Remove and Replace)
Assembly - Underhood Apron - Front (Remove and Replace)
Underhood Apron - Center - Rear (Remove and Replace)
Underhood Apron - LH (Remove and Replace)
Trim - Liftgate Trough - LH (Remove and Replace)
Trim - Liftgate Trough - Lower (Remove and Replace)
Trim - Liftgate Trough - Upper (Remove and Replace)
Trailer Hitch (Remove and Replace)
13 SEATS
Riser - Driver's Seat - Outer (Remove and Replace)
Riser - Front Seats - Inner (Remove and Replace)
Motor - Headrest - Driver's (Remove and Replace)
Motor - Seat Track - 2nd Row - LH (Remove and Replace)
Track - Outer - 2nd Row Seat - LH (Remove and Replace)
Track - Inner - 2nd Row Seat - LH (Remove and Replace)
Seat Assembly - Driver's (Remove and Install)
Cover - Seat Back - Driver's (Remove and Replace)
Trim - Headrest - Driver's (Remove and Replace)
Seat Assembly - Driver's (Remove and Replace)
Seat Assembly - Passenger's (Remove and Replace)
Seat Assembly - 2nd Row - LH (Remove and Install)
Seat Assembly - 2nd Row - LH (With Broken Seat Track Motor) (Remove and Install)
Seat Assembly - 2nd Row - LH (Remove and Replace)
Seat Assembly - 2nd Row - Center (Remove and Replace)
Module - 2nd Row Seat - LH (Remove and Replace)
Latch Actuator - 2nd Row Seat - LH (Remove and Replace)
Seat Assembly - 2nd Row - LH (Remove and Replace)
Seat Assembly - 3rd Row (Remove and Replace)
Cover - Seat Back - 2nd Row - LH (Remove and Replace)
14 INSTRUMENT PANELS
Glove Box (Remove and Replace)
IP Carrier (Remove and Replace)
Cross Car Beam (Remove and Replace)
Assembly - Frame - Instrument Cluster (Remove and Replace)
Trim - Touch Screen Surround (Remove and Replace)
Face Level Vent - Driver's - Outer (Remove and Replace)
Face Level Vent - Driver's - Inner (Remove and Replace)
Face Level Vent - Front Passenger's - Outer (Remove and Replace)
Face Level Vent - Front Passenger's - Inner (Remove and Replace)
Assembly - Bin - Storage Center Compartment (Remove and Replace)
Assembly - Instrument Panel Lower - RH (Remove and Replace)
Assembly - Instrument Panel Side Cover - LH (Remove and Replace)
Assembly - Finisher - Instrument Panel - LH (Remove and Replace)
Assembly - Finisher - Instrument Panel - RH (Remove and Replace)
Assembly - Finisher - Instrument Panel - RH (Remove and Install)
Assembly - Mesh Grille - Defrost (Remove and Replace)
Assembly - Top Pad - Instrument Panel (Remove and Install)
Assembly - Top Pad - Instrument Panel (Remove and Replace)
Trim - Dash - Driver's Side - Lower (Remove and Replace)
Trim - Dash - Driver's Side - Inner to Bezel (Remove and Replace)
Assembly - Cover - Footwell - LH (Remove and Replace)
Assembly - Cover - Footwell - RH (Remove and Replace)
15 INTERIOR TRIM
Rear View Mirror (Remove and Replace)
Sun Visor - Driver's (Remove and Replace)
Trim - Liftgate - Upper (Remove and Replace)
Trim - Liftgate - Middle (Remove and Replace)
Trim - Liftgate - Lower (Remove and Replace)
Trim - Liftgate - Side - LH (Remove and Replace)
Grille - Speaker - Liftgate (Remove and Replace)
Panel - Door Trim - Front - LH (Remove and Install)
Panel - Door Trim - Front - LH (Remove and Replace)
Panel - Door Trim - LH - Rear (Remove and Install)
Panel - Door Trim - LH - Rear (Remove and Replace)
Panel - Door Trim - LH - Rear - Upper (Remove and Replace)
Garnish - Door Trim - LH - Rear - Lower (Remove and Replace)
Gap Hider - Door Trim - LH - Rear - Mid (Remove and Replace)
Rear -Upper Outer - Door Trim - LH - Rear (Remove and Replace)
Grille - Speaker - Rear - LH (Remove and Replace)
Bracket - Rear Door Trim - Center - LH (Remove and Replace)
Bracket - Rear Door Trim - Upper - Rear - LH (Remove and Replace)
Bracket - Rear Door Trim - Upper - Front - LH (Remove and Replace)
Footrest - Driver's (Remove and Replace)
Trim - Sill Panel - Front - LH (Remove and Replace)
Trim - Sill Panel - Rear - LH (Remove and Replace)
Welcome Plate - LH (Remove and Replace)
Trim - A-Pillar - Upper - LH (Remove and Install)
Trim - A-Pillar - Upper - LH (Remove and Replace)
Trim - A-Pillar - Sun Visor Bezel - LH (Remove and Replace)
Magnet - A-Pillar - Sun Visor Bezel - LH (Remove and Replace)
Trim - A-Pillar - Lower - LH (Remove and Replace)
Trim - B-Pillar - Upper - LH (Remove and Replace)
Trim - B-Pillar - Lower - LH (Remove and Replace)
Trim - C-Pillar - Lower - LH (Remove and Replace)
Trim - C-Pillar - Mid - LH (Remove and Replace)
Trim - C-Pillar - Upper - LH (Remove and Replace)
Support - Parcel Shelf - LH (Remove and Replace)
Racetrack Trim - Front - LH (Remove and Replace)
Racetrack Trim - Lower - LH (Remove and Replace)
Racetrack Trim - Rear - LH (Remove and Replace)
Racetrack Trim - Upper - LH (Remove and Replace)
Center Console Assembly (Remove and Install)
Air Outlet - Center Console (Remove and Replace)
Closeout Extension - Center Console - LH (Remove and Replace)
Trim - Center Console - Side - LH (Remove and Replace)
Trim - Center Console - Front (Remove and Replace)
Trim - Center Console - Rear (Remove and Replace)
Base - Armrest - Center Console (Remove and Install)
Base - Armrest - Center Console (Remove and Replace)
Armrest Pads - Center Console - 1st Row (Remove and Replace)
Trim - Armrest - Center Console (Remove and Replace)
USB Hub - Center Console (Remove and Replace)
Headliner (Remove and Replace)
Underhood Storage Unit (Remove and Replace)
Lamp - Underhood Storage Area - LH (Remove and Replace)
Trim - Rear Trunk - Sill (Remove and Replace)
Trim and Carpet - Rear Trunk - Side - LH (Remove and Replace)
Trim - Rear Trunk - Side - LH (Remove and Replace)
Carpet - Trunk Floor (Remove and Replace)
Trim - Rear Trunk - Rear Wall (Remove and Replace)
Carpet - Underhood Storage (Remove and Install)
Carpet - Interior Complete (Remove and Replace)
Floor Panel - 2nd Row - Front (Remove and Replace)
Floor Panel - 2nd Row - Middle (Remove and Replace)
Carpet Assembly - Sliding - LH (Remove and Replace)
Floor Panel - 2nd Row - Rear (Remove and Replace)
16 BATTERY SYSTEM
HV Battery Assembly (Remove and Install)
HV Battery Assembly (Remove and Replace)
Ski - Side Rail - HV Battery - LH (Remove and Replace)
HV Battery Blanket (Remove and Replace)
HV Battery Coolant - Drain and Refill
17 ELECTRICAL
Vehicle Electrical Isolation Procedure
Disconnect 12V Power
Battery - Auxiliary - 12V (Remove and Replace)
Cage - Battery - Auxiliary - 12V (Remove and Replace)
Fuse Box - Underhood (Remove and Replace)
Fuse Box - Cabin - Front (Remove and Replace)
Module - Front Body Controller - BCM (Remove and Replace)
Module - Rear Body Controller - BCM (Remove and Replace)
Module - Central Body Controller - BCM (Remove and Replace)
Module - Autopilot - ECU (Remove and Replace)
Module - HomeLink Transmitter (Remove and Replace)
ECU Box (Remove and Install)
Sensor - Radar - Center - Front (Remove and Replace)
Calibration - Front Radar Sensor
Camera - Forward Facing (Remove and Replace)
Drive Cycle Calibration - Forward Facing Camera
Target Calibration - Forward Facing Camera
Camera - Rear View (Remove and Replace)
Sensor - Parking Distance - Front - Each (Remove and Replace)
Sensor - Parking Distance - Rear - Each (Remove and Replace)
Module - Park Assist (Remove and Replace)
Receiver - Remote Keyless Entry (RKE) - Immobilizer (Remove and Replace)
Transmitter - Remote Keyless Entry (RKE) - Programming
Antenna - Passive Entry - Front (Remove and Replace)
Antenna - Passive Entry - Rocker - LH (Remove and Replace)
Antenna - Passive Entry - Center Console (Remove and Replace)
Antenna - Passive Entry - Rear (Remove and Replace)
Antenna - Bluetooth Low Energy (BLE) (Remove and Replace)
Siren - Battery Backed (Remove and Replace)
Switch - Glove Box (Remove and Replace)
Switch - Window Lift - Driver's (Remove and Replace)
Switches - Steering Wheel (Remove and Replace)
Welcome Lamp - Rear Door - LH (Remove and Replace)
Headlight - Adjust - North America
Headlight Assembly - LH (Remove and Replace)
Tail Light Assembly - LH (Remove and Install)
Tail Light Assembly - LH (Remove and Replace)
Tail Light Assembly - RH (Remove and Replace)
Lamp - Brake - High Mounted (Remove and Replace)
Light - License Plate (Remove and Replace)
Light - Fog/Reverse - Rear - LH (Remove and Replace)
Lamp - Side Repeater - Front - LH (Remove and Replace)
Lamp - Reflex - Rear - LH (Remove and Replace)
Lamps - Fog - Front - Adjust
Lamp - Fog - Front - LH (Remove and Replace)
Switch - Hazard Warning (Remove and Replace)
Bracket - Headlamp Support - LH (Remove and Replace)
Bracket - Headlamp - Inner - LH (Remove and Replace)
Bracket - Headlamp - Outer - LH (Remove and Replace)
Horn - High Tone (Remove and Replace)
Horn - Low Tone (Remove and Replace)
Wiper Motor Assembly (Remove and Replace)
Pump - Windshield Washer Reservoir (Remove and Replace)
Reservoir - Windshield Washer (Remove and Replace)
Sensor - Level - Windshield Washer Reservoir (Remove and Replace)
Wiper Blades - Pair (Remove and Replace)
Wiper Arms - Pair (Remove and Replace)
Wiper Blades - Adjust
Accelerator Assembly (Remove and Replace)
Pyrotechnic Fuse (Remove and Replace)
18 THERMAL MANAGEMENT
Filter - Cabin (Remove and Replace)
Housing - Filter - HEPA (Remove and Replace)
Duct - HEPA Filter (Remove and Replace)
HVAC Assembly - Front (Remove and Replace)
HVAC Assembly - Rear (Remove and Replace)
Actuator - Inlet (Remove and Replace)
Actuator - Driver's Temperature (Remove and Replace)
Actuator - Mode (Remove and Replace)
Actuator - Front Passenger's Temperature (Remove and Replace)
Actuator - Defrost (Remove and Replace)
Motor - Fan Assembly - Front HVAC (Remove and Replace)
Motor - Fan Assembly - Rear HVAC (Remove and Replace)
Hose - Drain - Front HVAC (Remove and Replace)
Hose - Drain - Rear HVAC (Remove and Replace)
Heater - Front PTC (Remove and Replace)
Heater - Rear PTC (Remove and Replace)
Module - Thermal Controller (Remove and Replace)
Module - HVAC Controller - RCCM (Remove and Replace)
Sensor - Air Quality (Remove and Replace)
Sensor - Ambient Air Temperature (Remove and Replace)
A/C Refrigerant Recovery and Recharge (Remove and Replace)
A/C Refrigerant Leak Detection
Condenser (Remove and Replace)
Fan - Condenser (Remove and Replace)
Receiver Dryer and Desiccant (Remove and Replace)
Compressor (Remove and Replace)
Mounting - Air Conditioning Compressor (Remove and Replace)
Pipes - High/Low Pressure - Condenser to Chiller (Remove and Replace)
Cooling Fan Module (Remove and Install)
Pipes - High/Low Pressure - Charge Port (Remove and Replace)
Pipe - High Pressure - Compressor to Condenser (Remove and Replace)
Pipes - High/Low Pressure - Charge Port to Rocker (Remove and Replace)
Pipes - High/Low Pressure - Rocker (Remove and Replace)
Pipes - High/Low Pressure - Rocker to Rear HVAC (Remove and Replace)
TXV Valve - Evaporator - Front (Remove and Replace)
TXV Valve - Evaporator - Rear (Remove and Replace)
Pressure Transducer - High Pressure (Remove and Replace)
Pressure Transducer - Low Pressure (Remove and Replace)
EXV Valve (Remove and Replace)
Battery Chiller (Remove and Replace)
Cooling System - Partial Refill and Bleed
Cooling System - Drain and Refill
Coolant System - Check and Fill
Cooling System - Vacuum Refill
Radiator (Remove and Replace)
Reservoir Assembly - Coolant (Remove and Replace)
3 Way Coolant Valve - Radiator Bypass (Remove and Replace)
4 Way Coolant Valve - Series/Parallel (Remove and Replace)
Coolant Heater - Electric - Battery (Remove and Replace)
Battery Coolant Pump 1 (Remove and Replace)
Battery Coolant Pump 2 (Remove and Replace)
Powertrain Coolant Pump 1 (Remove and Replace)
Powertrain Coolant Pump 2 (Remove and Replace)
Active Louver - Center (Remove and Replace)
HVAC Nose Duct (Remove and Replace)
20 SAFETY AND RESTRAINT
Air bag - Driver's (Remove and Replace)
Knee Air Bag - Driver's (Remove and Replace)
Air bag - Front Passenger's (Remove and Replace)
Knee Air Bag - Front Passenger's (Remove and Replace)
Curtain Air Bag - Driver's (Remove and Replace)
Curtain Air Bag - 2nd Row - LH (Remove and Replace)
Module - Passive Safety Restraint - PSRCM (Remove and Replace)
Seat Belt Assembly - 1st Row - LH (Remove and Replace)
Buckle Assembly - 1st Row - LH (Remove and Replace)
Seat Belt Assembly - 2nd Row - LH (Remove and Replace)
Buckle Assembly - 2nd Row - LH (Remove and Replace)
Seat Belt Assembly - 2nd Row - Center (Remove and Replace)
Buckle Assembly - 2nd Row - Center (Remove and Replace)
Buckle Assembly - 3rd Row - LH (Remove and Replace)
Seat Belt Assembly - 3rd Row - LH (Remove and Replace)
Pre-Tensioner - Outboard Lap - 1st Row - LH (Remove and Replace)
Sensor - Airbag - Door - Front (Remove and Replace)
Sensor - Intrusion - Door - Front (Remove and Replace)
Sensor - Impact - Front (Remove and Replace)
Sensor - Impact - B Pillar (Remove and Replace)
Sensor - Impact - C Pillar (Remove and Replace)
Sensor - Impact - D Pillar (Remove and Replace)
Sensor - Occupant Classification - Front Passenger’s Seat - Calibration
21 INFOTAINMENT
Instrument Cluster (Remove and Replace)
Media Control Unit - Touch Screen (Remove and Replace)
Media Control Unit - Touch Screen (Remove and Install)
SD Card - Media Control Unit (Remove and Replace)
Speaker - Front Door (Remove and Replace)
Tweeter - Rear Door - LH (Remove and Replace)
Subwoofer Assembly (Remove and Replace)
Tweeter - A Pillar - LH (Remove and Replace)
Speaker - Rear Door - LH (Remove and Replace)
Premium Boost Amplifier (Remove and Replace)
Chime - Rear Door - LH (Remove and Replace)
Chime - Liftgate (Remove and Replace)
Speaker - Liftgate - LH (Remove and Replace)
Tweeter - Liftgate - LH (Remove and Replace)
Speaker - Dash - LH (Premium Only) (Remove and Replace)
Speaker - Dash - Center (Remove and Replace)
Tweeter - Dash (Remove and Replace)
Tuner - AM - FM (Remove and Replace)
Microphone - LH (Remove and Replace)
Dock Connector - Telephone - USB - Center Console (Remove and Replace)
Antenna - AM/FM/RKE (Remove and Replace)
Antenna - FM2 and Defrost Grid (Remove and Replace)
Antenna - RF Filter - LH (Remove and Replace)
Antenna Amplifier - AM/FM and RKE (Remove and Replace)
Antenna Amplifier - FM2 (Remove and Replace)
Antenna - Satellite Radio (Remove and Replace)
Antenna - GPS (Remove and Replace)
Antenna - WiFi (Remove and Replace)
Antenna - GSM - LH (Remove and Replace)
30 CHASSIS
Subframe Assembly - Rear (Remove and Install)
Subframe Assembly - Rear (Remove and Replace)
Subframe Assembly - Front (Remove and Install)
Subframe Assembly - Front (Remove and Replace)
Skidplate - Front (Remove and Replace)
Skidplate - Rear (Remove and Replace)
Skid Bar - Front Subframe (Remove and Replace)
Bash Plate - Front - Extrusion (Remove and Replace)
31 SUSPENSION
Four Wheel Alignment Check
Four Wheel Alignment - Check and Adjust
Ride Height - Adjust
Suspension - Front - Check Torque
Knuckle - Suspension - Front - LH (Remove and Replace)
Hub - Front - LH (Remove and Replace)
Link - Sway Bar - Front - LH (Remove and Replace)
Sway Bar - Front (Remove and Replace)
Control Arm - Upper - Front - LH (Remove and Replace)
Control Arm - Upper - Front - RH (Remove and Replace)
Link - Lower - Fore - LH (Remove and Replace)
Link - Lower - Aft - LH (Remove and Replace)
Suspension - Rear - Check Torque
Hub - Rear - LH (Remove and Replace)
Control Arm Assembly - Rear - Lower - LH (Remove and Replace)
Link - Suspension - Rear - Upper - LH (Remove and Replace)
Toe Link Assembly - Rear - LH (Remove and Replace)
Sway Bar - Rear (Remove and Replace)
Drop Link - Sway Bar - Rear - LH (Remove and Replace)
Integral Link - Rear - LH (Remove and Replace)
Knuckle - Suspension - Rear - LH (Remove and Replace)
Air Spring Module - Front - LH (Remove and Replace)
Air Spring Module - Front - RH (Remove and Replace)
Air Spring Module - Rear - LH (Remove and Replace)
Air Spring Module - Rear - RH (Remove and Replace)
Air Suspension - Pressurize/Depressurize - One Air Spring
Air Suspension - Depressurize - Full System
Air Suspension - Pressurize - Full System
Compressor - Air Suspension (Remove and Replace)
Valve Block - Air Suspension (Remove and Replace)
Reservoir - Air Suspension (Remove and Replace)
Sensor - Ride Height - Front - LH (Remove and Replace)
Sensor - Ride Height - Rear - LH (Remove and Replace)
Air Suspension Lines - Front (Remove and Replace)
Air Suspension Lines - Rear (Remove and Replace)
Air Line - Air Suspension - Reservoir to Compressor (Remove and Replace)
Air Line - Air Suspension - Compressor to Valve Block (Remove and Replace)
Air Line - Air Suspension - Valve Block Exhaust (Remove and Replace)
Module - Air Suspension - ECU (Remove and Replace)
Spring and Damper Assembly - Front - LH (Remove and Replace)
Spring and Damper Assembly - Rear - LH (Remove and Replace)
32 STEERING
Steering Rack (Remove and Replace)
Tie Rod End - LH (Remove and Replace)
Seal - Steering Rack (Remove and Replace)
Shaft - Steering Column - Intermediate Lower (Remove and Replace)
Shaft - Steering Column - Intermediate Upper (Remove and Replace)
Clockspring - Steering Column (Remove and Replace)
Steering Wheel (Remove and Replace)
Steering Column (Remove and Replace)
Module - Steering Column Control (Remove and Replace)
33 BRAKES
Brake Rotor - Front - LH (Remove and Replace)
Brake Rotor - Rear - LH (Remove and Replace)
Brake Caliper - Front - LH (Remove and Replace)
Brake Caliper - Rear - LH (Remove and Replace)
Brake Pads - Front - Set (Remove and Replace)
Brake Pads - Rear - Set (Remove and Replace)
Brake Pads - Burnishing
Shield - Dust - Brake - Front - LH (Remove and Replace)
Shield - Dust - Brake - Rear - LH (Remove and Replace)
Brake Hose - Flexible - Front - LH (Remove and Replace)
Brake Hose - Flexible - Rear - LH (Remove and Replace)
Bleed Procedure - One Caliper (Remove and Replace)
Bleed Procedure - System (Remove and Replace)
Brake Lines - Master Cylinder to ABS (Remove and Replace)
Rear Park Brake Caliper Release
Park Brake Caliper - Release - Harness Tool - Through Calipers
Park Brake Caliper - Release - Harness Tool - Through ECU
Brake Caliper - Rear - Park Brake - LH (Remove and Replace)
Brake Pads - Park Brake - Set (Remove and Replace)
Brake Pads - Park Brake - Burnishing
Module - Electric Park Brake - EPB (Remove and Replace)
ABS Modulator Assembly (Remove and Replace)
Sensor - Wheel Speed - ABS - Front - LH (Remove and Replace)
Sensor - Wheel Speed - ABS - Rear - LH (Remove and Replace)
Brake Sensor Cluster - ESC (Remove and Replace)
Electromechanical Brake Booster Assembly (Remove and Replace)
Switch - Brake Light (Remove and Replace)
Brake Pedal (Remove and Replace)
34 WHEELS AND TIRES
Wheel (Remove and Install)
Wheels - Axle Set (Remove and Install)
Wheels - Vehicle - Set (Remove and Install)
Tire - Front - LH
Tire - Front - LH - Rebalance
Tire - Front - LH - Repair
Tire Rotation
Wheel Sensor - TPMS (Remove and Replace)
TPMS Sensor - ID Learn Procedure
Module - TPMS (Remove and Replace)
39 FRONT DRIVE UNIT
Front Drive Unit (Remove and Install)
Front Drive Unit (Remove and Replace)
Mount - Front Drive Unit - RH (Remove and Replace)
Mount - Front Drive Unit - LH (Remove and Replace)
Mount - Front Drive Unit - LH (Adjust)
Front Gearbox Fluid (Remove and Replace)
Front Oil Seal - Differential to Halfshaft Assembly - LH (Remove and Replace)
Front Oil Seal - Differential to Halfshaft Assembly - RH (Remove and Replace)
Front Halfshaft Assembly - LH (Remove and Replace)
Front Halfshaft Assembly - RH (Remove and Replace)
Jackshaft Assembly - Front (Remove and Replace)
40 REAR DRIVE UNIT
Drive Unit - Rear - Large (Remove and Install)
Drive Unit - Rear - Large (Remove and Replace)
Drive Unit - Rear - Small (Remove and Install)
Drive Unit - Rear - Small (Remove and Replace)
Mount - Motor - Side (Remove and Replace)
Sensor - Motor - Speed (Remove and Replace)
Rear Gearbox Fluid - Small Drive Unit (Remove and Replace)
Rear Gearbox Fluid - Large Drive Unit (Remove and Replace)
Rear Oil Seal - Differential to Halfshaft Assembly - Small Drive Unit - LH (Remove and Replace)
Rear Oil Seal - Differential to Halfshaft Assembly - Large Drive Unit - LH (Remove and Replace)
Rear Halfshaft Assembly - Small Drive Unit - LH (Remove and Replace)
Rear Halfshaft Assembly - Large Drive Unit - LH (Remove and Replace)
44 HIGH VOLTAGE SYSTEM
Charge Port (Remove and Replace)
Charge Port - Manual Release of Cable
Door - Charge Port (Remove and Replace)
Charger (Remove and Replace)
DCDC Converter (Remove and Replace)
Coolant Heater - Electric - Battery (Remove and Replace)
Forward Junction Box (Remove and Replace)
HV Rapid Splitter Vehicle Side (Remove and Replace)
HV Harness - Charger to Charge Port (Remove and Replace)
HV Harness - Charger to Rear PTC Heater (Remove and Replace)
HV Harness - FJB to Front Drive Unit (Remove and Replace)
HV Harness - Rapid Splitter to FJB (Remove and Replace)
50 EXTERNAL CHARGING CONNECTORS
Handle and Cable Assembly - 40A Wall Connector (Remove and Replace)
Handle and Cable Assembly - 80A Wall Connector (Remove and Replace)
200A Fuses - Wall Connector (Remove and Replace)
Firmware Update - CHAdeMO Charging Adapter
Cover - Seat Back - 2nd Row - LH (Remove and Replace)