BMW 2 Series Gran Coupe F44 Workshop Repair Manual 218i 220i 228i xDrive M235i xDrive 220d 2019- Petrol Diesel PDF - MBMWF44OPEK.zip
Full workshop service and repair guide, complete with Electrical Wiring Diagrams, covering the 2019-onward BMW 2 Series Gran Coupé (218i, 220i, 228i xDrive, M235i xDrive, 220d), providing every technical detail needed to service, troubleshoot, fix, and rebuild these vehicles to professional workshop standards.
The BMW 2 Series Gran Coupé 218i, 220i, 228i xDrive, M235i xDrive, 220d Petrol & Diesel (F44 series) workshop service repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Petrol engines
Model Years Engine Power Torque 0–100 km/h (0-62 mph)
218i 2019– B38B15 1.5 L I3 turbo 103 kW (138 hp) at 4,600–6,500 rpm 220 N⋅m (162 lb⋅ft) at 1,480–4,200 rpm 8.7 s
220i 2020– B48A20 2.0 L I4 turbo 144 kW (193 hp) at 5,000–6,000 rpm 280 N⋅m (207 lb⋅ft) at 1,350–4,600 rpm 7.6 s
228i xDrive 2019– B48A20 2.0 L I4 turbo 170 kW (228 hp) at 5,000–6,000 rpm 350 N⋅m (258 lb⋅ft) at 1,450–4,500 rpm 6.0 s
M235i xDrive B48B20 2.0 L I4 turbo 225 kW (302 hp) at 5,000–6,250 rpm 450 N⋅m (332 lb⋅ft) at 1,750–4,500 rpm 4.9 s
Diesel engines
Model Years Engine Power Torque 0–100 km/h (0-62 mph)
220d 2019– B47D20 2.0 L I4 turbo 140 kW (188 hp) at 4,000 rpm 400 N⋅m (295 lb⋅ft) at 1,750–2,500 rpm 7.5 s
PRODUCT DETAILS:
Total Pages: 4,814 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
000 - MAINTENANCE & GENERAL NOTES....3
0 Overview of tightening torques....6
0 operating fluid overview....7
0000... Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers....21
0000... When driving on a race track....25
0000... Work instruction for removing the protective film....31
0000604 Fuel filter service....33
0000612 Service - front brakes....39
0000618 Service - brake fluid....64
0001... Symbols used and information in repair instructions....73
5.1.1 Axles....78
7.1.1 Installation safety of the seat belts _ seat belt buckles....81
7.1.2 Status of the seat belts _ seat belt buckles....85
7.1.3 Belt force limiter....88
7.1.4 Seat belt tensioner....89
7.1.5 Airbag....90
7.1.6 Supplementary restraint systems (SRS)....93
7.11 Odometer (if present)....94
7.12 Driving dynamics control (Electronic Stability Program, ESP) (if installed _ required)....95
Abbreviations....96
Addition to special tools cabinet All model series....100
Arguments pertaining to engine oil consumption....102
Brake fluid - Operating Fluids Specification....105
Brake fluid service - extension of the first brake fluid interval to 36 months....106
Brake fluid service ? Bonnet gas strut check with active pedestrian impact mitigation?(SA8TF)....108
CBS general - Reset is lost....110
Changed emissions test indicator BMW Condition Based Service....111
Emergency Services (BMW _ MINI) from issue September 2009....112
Engine oil - varying colours _ smell after initial filling in the works....113
Engine oil service - countries with higher levels of dust Check the air filter element for contamination....114
Engine oil service _ vehicle check service - procedure for resetting the service interval indicator....115
Extract from BMW Group Standard?GS?90003-2....116
FEB-FEB-NED-TESTMODULE-AKTUELL....118
Foil....119
General and legal information on performing the periodic exhaust-gas (emissions) test in EU countries....120
Handling fault messages _ Check Control messages for Run Flat Indicator?RDC (SA2VB)....126
Handling the acoustic camera....129
IMIB_Next....131
Ignition key data tapping on CBS vehicles....134
Inflation pressure measurement in vehicles with tyre pressure display?RDC?(SA2VB)....140
Introduction of new service interval for ECE countries (RDE diesel fuel)....142
List of contents....145
M10 and M10 x 1 - maximum tightening torques acc. to BMW GS 90003-2....147
M12 and M12x1.5 - maximum tightening torques acc. to BMW GS 90003-2....148
M14 and M14x1.5 - maximum tightening torques acc. to BMW GS 90003-2....149
M16 and M16x1.5 - maximum tightening torques acc. to BMW GS 90003-2....150
M18 and M18x1.5 - maximum tightening torques acc. to BMW GS 90003-2....151
M4 and M5 - maximum tightening torques acc. to BMW GS 90003-2....152
M6 and M7 - maximum tightening torques acc. to BMW GS 90003-2....153
M8 and M8 x 1 - maximum tightening torques acc. to BMW GS 90003-2....154
Main group 00....155
New Maintenance Records service booklet and maintenance documentation All models....156
Parking brake function check - new procedure in the standard service scope _ rear brake service....158
Service Sheets - Condition-based Service _ Pre-delivery Check (ISTA, ISPA, Commercial Service Data)....160
Service intervals for countries with low fuel grade (SA988 _ SA8KE, SA8KM, SA984, SA8KK, SA8KL, SA8KH, SA8KP)....162
Standard work scope - expansion of work scope (with slide _ tilt sunroof and panorama glass roof)....168
Supplement for target exhaust emissions inspection data of BMW and MINI vehicles from 04 _ 2009. Modified test specifications for petrol lean-mixture engines N43 and N53. Test procedure for hybrid vehicles....170
Test instructions for the exhaust gas test (AU) on BMW vehicles with diesel engines from European emission classification EURO 6....174
Test instructions for the exhaust gas test (AU) on BMW vehicles with petrol engines from European emission classification EURO 6....187
Test instructions for the exhaust-gas (emissions) test on BMW vehicles with diesel engines....200
Workshop Equipment - Planning Documentation....208
Workshop equipment sales....209
011 - ENGINE ....210
11 operating fluid overview....213
11. . . . . Equipment recoding special tool number of the transverse member for fixing the engine in the installation location....215
1100 Overview of Technical Data....217
1100 Overview of tightening torques....227
1100... Engine oil consumption measurement....231
1100... Overview of consumables (Electronic Parts Catalogue)....232
1100300 Engine oil consumption measurement....238
1111 Overview of Technical Data....246
1111 Overview of tightening torques....248
1112 Overview of Technical Data....254
1112 Overview of tightening torques....257
1112... Clean intake plenum (B37, B47)....271
1112631 replace cylinder head (cylinder head removed)....277
1112729 Checking cylinder head for watertightness (cylinder head dismantled)....293
1113 Overview of tightening torques....299
1114 Overview of Technical Data....306
1114 Overview of tightening torques....307
1116 Overview of tightening torques....312
1121 Overview of Technical Data....313
1122 Overview of tightening torques....318
1123 Overview of tightening torques....320
1124 Overview of tightening torques....322
1125 Overview of Technical Data....326
1127 Overview of tightening torques....337
1128 Overview of tightening torques....339
1130 Overview of tightening torques....342
1131 Overview of tightening torques....343
1131... Notes on checking and adjusting the timing (B36, B37, B38, B46, B47, B48)....355
1141 Overview of tightening torques....358
1142 Overview of tightening torques....365
1143 Overview of tightening torques....378
1151 Overview of tightening torques....379
1153 Overview of tightening torques....383
1161 Overview of Technical Data....390
1161 Overview of tightening torques....391
1161730 BMW leakage test for differentiated intake system....399
1165 Overview of tightening torques....403
1165... Test steps in the event of turbocharger damage....416
1165020 Damage on the exhaust turbocharger due to obstructed oil supply lines....417
1166 Overview of tightening torques....423
1171 Overview of tightening torques....424
1179 Overview of tightening torques....428
6.1.9 Engine performance....430
9.0 BMW Longlife-17 FE+....431
Adjust the installation position of the exhaust-gas recirculation valve....433
BMW Quality Longlife-04 All....434
Check the exhaust-gas recirculation valve (EGR) with the endoscope (video)....435
Cleaning the cylinder head intake ports and the combustion chamber with the walnut blaster....438
Crankshaft and Bearings....439
Emissions-control, Lambda oxygen sensor....440
Engine identification....441
Fan....451
Intake manifold....452
Leak-testing the air-intake system....453
Main group 11....456
Mandrel....457
Pin....466
Vacuum supply All models....468
When replacing the exhaust-gas recirculation cooler....472
When replacing the intake plenum....474
012 - ENGINE ELECTRICAL SYSTEM....476
1100... Handling components after flood damage....477
1200... Instructions for removal and replacement of control units....479
1214705 Programming the control unit (DME _ DDE)....483
1231 Overview of tightening torques....484
1241 Overview of tightening torques....487
1241041 Replacing the engagement solenoid switch....490
1242540 Replacing safety battery terminal (SBK)....492
1251 Overview of tightening torques....499
1252 Overview of tightening torques....503
1261 Overview of tightening torques....507
013 - FUEL PREPARATION & CONTROL....510
13 operating fluid overview....511
1332051 Replacing the fuel filter....512
1351 Overview of tightening torques....519
1352 Overview of tightening torques....522
1353 Overview of tightening torques....523
1362 Overview of tightening torques....536
1371000 Remove and install intake silencer housing....549
Fuel Pump with Drive and Pipes....553
Group 13....554
Main group 16....555
016 - FUEL SUPPLY....556
1600005 Draining and filling fuel tank....557
Accidental refuelling with petrol....561
017 - COOLING....565
17 operating fluid overview....566
1700... Instructions for working on cooling system....569
1710 Overview of tightening torques....574
1722 Overview of tightening torques....577
Fill cooling system....581
Main group 17....582
Vent cooling system....583
018 - EXHAUST SYSTEM....584
18 operating fluid overview....585
1800 Overview of tightening torques....586
1810080 Replacing one exhaust cover....590
1810085 Replacing all exhaust covers....594
1820 Overview of tightening torques....598
1821 Overview of tightening torques....605
1840 Overview of tightening torques....606
8.2.1.1 Emission control systems....608
8.2.1.2 Gaseous emissions....613
8.2.2.1 Emission control devices....614
8.2.2.2 Exhaust gas opacity vehicles, vehicles registered or in operation prior to 01.01.1980 are excluded....617
Clean diesel particulate filter....619
Exhaust standard EURO 4 and E-OBD for diesel engines....620
Renewing diesel particulate filter of flexible tube....627
021 - CLUTCH....628
3.0 ATE brake cylinder paste, grease in the clutch region....629
Main group 21....630
022 - ENGINE & TRANSMISSION MOUNTING....631
2211 Overview of tightening torques....632
Gauge 21 2 070 All Model Series....637
Main group 22....638
023 - MANUAL GEARBOX....639
1.0 General information about manual gearbox oil....640
2.0 Transmission oil for BMW manual gearboxes manufactured after 09 _ 1997....641
23 operating fluid overview....643
2300 Overview of tightening torques....646
4.0 transmission fluid for manual gearboxes....648
5.0 transmission fluid for manual gearboxes....653
Main group 23....654
Synchronization GS6-53DZ....655
Transmission in general S7S 47BG....656
024 - AUTOMATIC TRANSMISSION....657
23 Transmission designations....658
23 Universal transmission retaining bridge....670
23.. Universal BMW transmission take-up....674
24 operating fluid overview....678
2411 Overview of tightening torques....681
Interior Shift Elements....683
Main group 24....684
Planetary gear drive....686
Shift Clutches....687
Shift Valves, Parking Lock....688
Wire Harness, Shift Elements and Sensor....689
025 - GEARSHIFT....690
Group 25....691
026 - PROPELLER SHAFT....692
26 operating fluid overview....693
Group 26....694
027 - TRANSFER BOX....695
27 operating fluid overview....696
Main group 27....698
028 - TWIN_CLUTCH GEARBOX (DKG)....699
1.0 Transmission oil for DKG GS7D36SG....700
28 operating fluid overview....702
Main group 28....703
031 - FRONT AXLE, FRONT SUSPENSION....704
31 operating fluid overview....705
3100 Mobile table lift....706
3100... Notes on repairing threads....709
3110000 Removing and installing complete front axle....711
3111506 Lowering _ raising front axle support....741
3160... Notes on removing and installing Low Profile band clamps....768
Main group 31....771
Replace wheel bearing....772
032 - STEERING & WHEEL ALIGNMENT....773
2.6 Electronic hydraulic steering (EPS)....774
32 operating fluid overview....776
3200 Overview of Technical Data....777
3221 Overview of Technical Data....838
Group 32....839
Memo from _________________....840
033 - REAR AXLE, REAR-WHEEL DRIVE, GUIDE....842
0002001 Raising the vehicle using a vehicle lift....843
3100... Notes on wheel bearing replacement following accident damage....849
33 operating fluid overview....853
Assessment of the rubber mounts on axle components....855
Changing rear axle transmission fluid with the oil gun....858
Final drive oil - new oil quality from 07 _ 2011....859
Main group 33....860
034 - BRAKES....861
1.1.13 Brake pads....862
1.1.14 Brake drums, brake discs....864
1.1.6 Duo-servo parking brake....870
1.1.6 Electronic parking brake....874
1.1.6 Parking brake, operating lever, reversible ratchet....882
1.2.1 Service brake Effect....887
1.3.1 Auxiliary brake (emergency braking) Effect....893
1.4.1 Parking brake Effect....894
1.6 Antilock Brake System (ABS)....895
1.7 Electronic brake system (EBS)....897
34 operating fluid overview....898
3400027 Replacing fluid in brake system....901
3400x01 Guideline for applying brake pad paste on brake pads and caliper carrier....910
3411000 Removing and installing _ renewing brake pads on both front disc brakes....927
3421200 Removing and installing _ replacing both rear brake pads of disc brake....954
Group 34....968
Instruction for replacement brake pads _ brake discs....969
Modified wear limit for brake disc _ brake pad replacement....970
Turning brake disc....971
035 - PEDALS....974
Group 35....975
036 - WHEELS WITH TYRES....976
36 operating fluid overview....977
3610 Overview of tightening torques....978
3610300 Remove or install front or rear wheel....982
3611003 Resetting the RDC....995
3612... Notes and specifications for tyre _ wheel exchange....996
5.2.2 Wheels....998
5.2.3 Tyres....999
Group 36....1000
Inflating tyres with nitrogen (N2) All series....1001
Kinematics diagnosis system and environment....1003
Repairing runflat tyres All models....1084
Run Flat Indicator....1086
Wheels One-part alloy wheels....1096
Wheels Steel and aluminium strip wheels....1097
037 - INTEGRATED SUSPENSION SYSTEMS....1098
Group 37....1099
Main group 54....1100