John Deere 331G 333G Compact Track Loader Workshop Repair Service Manual PDF (TM14064X19) - MJODTM14064X19.zip
A full-service repair and technical guide for the John Deere 331G and 333G Compact Track Loader, packed with every piece of shop data needed to service, fix, and rebuild these machines just like the pros do.
This workshop technical manual (repair) covering the John Deere 331G and 333G Compact Track Loader contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm14064x19 - 331G and 333G Compact Track Loader Technical Manual (Repair).pdf
PRODUCT DETAILS:
Total Pages: 602 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
TABLE OF CONTENTS...1
Section 00: General Information...14
Group 0001: Safety...14
Recognize Safety Information...17
Follow Safety Instructions...18
Operate Only If Qualified...19
Wear Protective Equipment...20
Avoid Unauthorized Machine Modifications...21
Control Pattern...22
Inspect Machine...23
Stay Clear of Moving Parts...24
Avoid High-Pressure Fluids...25
Avoid High-Pressure Oils...26
Work In Ventilated Area...27
Avoid Static Electricity Risk When Refueling...28
Prevent Fires...30
High Debris Applications...31
In Case of Machine Fire...32
Prevent Battery Explosions...33
Handle Chemical Products Safely...34
Handle Starting Fluid Safely...35
Decommissioning — Proper Recycling and Disposal of Fluids and Components...36
Exhaust Filter Ash Handling and Disposal...37
Prepare for Emergencies...38
Clean Debris from Machine...39
Add Cab Guarding for Special Uses...40
Use Steps and Handholds Correctly...41
Start Only From Operator's Seat...42
Use and Maintain Seat Belt...43
Prevent Unintended Machine Movement...44
Avoid Work Site Hazards...45
Avoid Power Lines...47
Keep Riders Off Machine...48
Avoid Backover Accidents...49
Avoid Machine Tip Over and Machine Damage...50
Operating on Slopes...51
Operating or Traveling On Public Roads...52
Inspect and Maintain ROPS...53
Travel Safely...54
Prevent Acid Burns...55
Add and Operate Attachments Safely...57
Park and Prepare for Service Safely...58
Service Machines Safely...59
Service Cooling System Safely...60
Remove Paint Before Welding or Heating...61
Make Welding Repairs Safely...62
Drive Metal Pins Safely...63
Use Proper Lifting Equipment...64
Clean Exhaust Filter Safely...65
Group 0003: Torque Values...15
Unified Inch Bolt and Cap Screw Torque Values...70
Metric Bolt and Cap Screw Torque Values...72
Additional Metric Cap Screw Torque Values...74
Check Oil Lines And Fittings...76
Service Recommendations for O-Ring Boss Fittings...77
Service Recommendations for 37° Flare and 30° Cone Seat Connectors...79
Service Recommendations for Flared Connections—Straight or Tapered Threads...81
Inch Series Four Bolt Flange Fitting for High-Pressure Service Recommendations...83
Service Recommendations For Inch Series Four Bolt Flange Fittings...85
O-Ring Face Seal Fittings With SAE Inch Hex Nut and Stud End for High-Pressure Service Recommendations...87
O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for Standard Pressure Service Recommendations...89
O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for High-Pressure Service Recommendations...92
Service Recommendations for Metric Series Four Bolt Flange Fitting...95
Section 01: Tracks...97
Group 0130: Track System...97
Measure Rubber Track Height...99
Track Remove and Install...100
Track Roller Remove and Install...103
Drive Sprocket Remove and Install...105
Front or Rear Idler Remove and Install...107
Front Idler Yoke Assembly Remove and Install...109
Track Adjuster and Recoil Spring Assembly Remove and Install...111
Track Adjuster Recoil Spring Remove and Install...113
Track Adjuster Cylinder Disassemble and Assemble...118
Section 03: Transmission...120
Group 0325: Flywheel Coupler...120
Hub Coupler Remove and Install...123
Group 0360: Hydraulic System...120
Hydraulic/Hydrostatic Component Failure Cleanup Procedure...473
Hydrostatic and Hydraulic Start-Up Procedure...127
Hydrostatic Motor, Park Brake, and Gear Case Repair...130
Hydrostatic Motor, Park Brake, and Gear Case Remove and Install...131
Hydrostatic Motor, Park Brake, and Gear Case Disassemble...134
Hydrostatic Motor, Park Brake, and Gear Case Inspection...148
Hydrostatic Motor, Park Brake, and Gear Case Assemble...154
Inspect Metal Face Seals...171
Gear Case Leakage Test...173
Hydrostatic Pump Remove and Install...175
Hydrostatic Pump Disassemble and Assemble...178
Charge Pump Remove and Install...197
Hydrostatic Control Valve Remove and Install...527
Hydrostatic Control Valve Disassemble and Assemble...530
Park Brake Solenoid Valve Remove and Install...204
Section 04: Engine...206
Group 0400: Removal and Installation...206
John Deere Engine...208
Engine Remove and Install...209
Engine Cradle Remove and Install...224
Starter Motor Remove and Install...227
Alternator Remove and Install...230
Accessory Drive Belt Tensioner Remove and Install...232
Damper Plate Remove and Install...233
Compressor Bracket Remove and Install...236
Engine Oil Dipstick Tube Remove and Install...238
Section 05: Engine Auxiliary System...240
Group 0510: Cooling Systems...240
Fan Remove and Install...244
Charge Air Cooler Remove and Install...247
Radiator Remove and Install...249
Cooling Package Remove and Install...252
Group 0520: Intake System...240
Air Cleaner Remove and Install...266
Group 0530: External Exhaust Systems...240
Service Filter Cleaning...270
Aftertreatment Assembly Remove and Install...271
Selective Catalyst Reduction (SCR) Remove and Install...276
Diesel Particulate Filter (DPF) Remove and Install...278
Exhaust Filter Remove and Install...279
Diesel Exhaust Fluid (DEF) Tank Remove and Install...281
Diesel Exhaust Fluid (DEF) Header Remove and Install...285
Diesel Exhaust Fluid (DEF) Header Disassemble and Assemble...287
Diesel Exhaust Fluid (DEF) Tank Cleaning Procedure...289
Diesel Exhaust Fluid (DEF) Dosing Injector Remove and Install...291
Diesel Exhaust Fluid (DEF) Decomposition Tube Remove and Install...293
Group 0560: External Fuel Supply Systems...240
Drain Fuel Tank Procedure...296
Fuel Tank Remove and Install...298
Auxiliary Fuel Tank Remove and Install...300
Low-Pressure Fuel Pump Remove and Install...302
Primary Fuel Filter and Water Separator Assembly Remove and Install...303
Final Fuel Filter Assembly Remove and Install...305
Fuel Cooler Remove and Install...306
Section 16: Electrical System...308
Group 1600: Removal and Installation...308
Installation of Repair Wire Assembly (RWA)...318
Engine Control Unit (ECU) Remove and Install...327
Hydraulic Control Unit (HCU) Remove and Install...329
Engagement and Monitor Unit (EMU) Remove and Install...331
Dosing Control Unit (DCU) Remove and Install...334
Joystick Controller Remove and Install...336
Joystick Disassemble and Assemble...339
Left Electrohydraulic (EH) Foot Pedal Remove and Install...342
Right Electrohydraulic (EH) Foot Pedal Remove and Install...343
Control Panel Remove and Install...344
Backup Alarm Remove and Install...345
Battery Remove and Install...346
Motor Speed Sensor Remove and Install...347
Replace (Pull Type) Metri-Pack™ Connectors...352
Replace (Push Type) Metri-Pack™ Connectors...354
Replace Metri-Pack™ Connectors...355
Replace Weather Pack™ Connector...357
Install Weather Pack™ Contact...359
Replace DEUTSCH® Rectangular or Triangular Connectors...361
Replace DEUTSCH DEUTSCH is a trademark of the Deutsch Co. Circular Connectors...308
Replace DEUTSCH® Connectors...365
Install DEUTSCH® Contact...367
Replace CINCH™ Connectors...369
Install CINCH™ Contact...371
Repair 32 and 48 Way CINCH™ Connectors...373
Remove Connector Body from Blade Terminals...377
Repair Molex Connectors...378
Section 17: Frame or Supporting Structure...381
Group 1740: Frame Installation...381
Welding on Machine...384
Counterweight Remove and Install...386
Raising and Blocking Machine...387
Section 18: Operator's Station...390
Group 1800: Removal and Installation...390
Operator's Station Remove and Install...394
Group 1810: Operator Enclosure...390
Cab Door Remove and Install...398
Top Window Remove and Install...399
Rear Window Remove and Install...400
Side Window Remove and Install...402
Wiper Arm Installation...405
Group 1821: Seat and Seat Belt...390
Seat Remove and Install...408
Seat Belt Remove and Install...410
Interlocking Seat Bar Remove and Install...411
Seat Air Spring Remove and Install...413
Group 1830: Heating and Air Conditioning...390
R134a Refrigerant Cautions and Proper Handling...420
R134a Refrigerant Oil Information...421
R134a Refrigerant Recovery, Recycling, and Charging Station Installation Procedure...423
Recover R134a Refrigerant...425
Flush and Purge Air Conditioner System...427
Evacuate R134a System...430
Charge R134a System...434
Air Conditioner Compressor Remove and Install...436
Expansion Valve Remove and Install...438
Receiver-Dryer Remove and Install...440
Condenser Remove and Install...442
Air Conditioner and Heater Remove and Install...444
Blower Fan Remove and Install...447
Evaporator or Heater Core Remove and Install...449
Section 19: Sheet Metal and Styling...451
Group 1910: Hood or Engine Enclosure...451
Footwell Remove and Install...453
Electrohydraulic (EH) Foot Pedal Assembly Remove and Install...454
Side Panel Remove and Install...456
Engine Cover Remove and Install...457
Section 20: Safety and Convenience...459
Group 2001: Radio...459
Radio Antenna Remove and Install...461
Section 21: Main Hydraulic System...462
Group 2160: Hydraulic System...462
General Oil Cleanup Procedure...468
Hydraulic/Hydrostatic Component Failure Cleanup Procedure...473
Vacuum Pump Installation...476
Hydraulic Fan Motor Remove and Install...478
Hydraulic Oil Cooler Remove and Install...481
Hydraulic Oil Reservoir Remove and Install...485
Hydraulic Pump Remove and Install...489
Hydraulic Oil Cooler Bypass Valve Remove and Install...491
Section 31: Loader...493
Group 3104: Attachment Coupler...493
Quik-Tatch™ Coupler Remove and Install...498
Quik-Tatch™ Actuator Remove and Install...502
Group 3140: Frame...493
Upper Boom Link Remove and Install...507
Lower Boom Link Remove and Install...510
Boom Remove and Install...515
Boom Lock Remove and Install...521
Boom Lock Disassemble and Assemble...522
Group 3160: Hydraulic System...493
Control Valve Remove and Install...527
Control Valve Disassemble and Assemble...530
Auxiliary Coupler Manifold Remove and Install...553
Auxiliary Coupler Manifold Disassemble and Assemble...557
Self Leveling Valve Remove and Install...558
Self Leveling Valve Disassemble and Assemble...560
Ride Control Accumulator Remove and Install...562
Ride Control Accumulator Valve Remove and Install...564
Boom Cylinder Remove and Install...565
Bucket Cylinder Remove and Install...569
Hydraulic Cylinder Disassemble and Assemble...572
Hydraulic Oil Filter Manifold Remove and Install...573
Hydraulic Cylinder Bleed Procedure...575
Section 99: Dealer Fabricated Tools...576
Group 9900: Dealer Fabricated Tools...576
ST4920 Track Recoil Spring Disassembly and Assembly Tool...581
DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool...585
DFT1325 Solenoid Power Harness...586
DFT1333 Lock Nut Wrench...587
DFT1334 Gearbox Turning Tool...589
DFT1335 Park Brake Spring Compressor...590
DFT1336 Bias Spring Compressor...592
DFT1358 Engine Lifting Bracket...594
DFT1359 Engine Lifting Bracket...595
DFT1380 Lift Bracket...596
John Deere 331G and 333G Compact Track Loader Repair Service Manual (TM14064X19)