John Deere 304H 4WD Loader Workshop Repair Service Manual TM1864 PDF - MJODTM1864.zip
A full factory-style service and repair guide covering the John Deere 4WD Loader 304H, packed with every technical detail needed to keep, fix, and overhaul the machine just as a professional technician would.
Inside the John Deere 4WD Loader 304H workshop service and repair manual, you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM1864 - John Deere 304H 4WD Loader Technical Manual - Repair.pdf
MAIN SECTIONS
Foreword
Help!! Help!! Help!! Help!!
General Information
Safety Information
General Specifications
Torque Values
Fuels and Lubricants
Wheels
Wheels and Fasteners
Axles and Suspension System
Removal and Installation
Axle Shafts and U-Joints
Axle Shaft, Bearings, and Rear Axle Reduction Gears
Hydrostatic Transmission
Hydrostatic Components Removal and Installation
Hydrostatic Components Repair
Engine
Removal and Installation
Fuel Injection System
Engine Auxiliary Systems
Cold Weather Starting Aids
Cooling System
Speed Controls
Intake System
External Exhaust System
External Fuel Supply Systems
Dampener Drive
Removal and Installation
Steering System
Power Steering
Hydraulic System
Service Brakes
Active Elements
Hydraulic System
Park Brake
Active Elements
Hydraulic System
Electrical Systems
Batteries, Support and Cables
Alternator, Regulator and Charging System Wiring
Lighting System
Wiring Harness and Switches
System Controls
Motors and Actuators
Sensors
Frame or Supporting Structure
Frame Installation
Counterweights
Operator`s Station
Removal and Installation
Operator Enclosure
Seat and Seat Belts
Heating and Air Conditioning
Sheet Metal and Styling
Hood or Engine Enclosure
Miscellaneous Shields
Safety and Convenience
Mirrors
Horn and Warning Devices
Main Hydraulic System
Hydraulic System
Loader
Bucket
Attachment Coupler
Frames
Hydraulic System
Dealer Fabricated Tools
Total Pages: 790 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
CONTENTS - Expanded View
00 - General Information
01 - Safety
Avoid Harmful Asbestos Dust
Avoid Heating Near Pressurized Fluid Lines
Avoid High-Pressure Fluids
Dispose of Waste Properly
Handle Chemical Products Safely
Handle Fluids Safely-Avoid Fires
Illuminate Work Area Safely
Keep ROPS Installed Properly
Live With Safety
Park Machine Safely
Practice Safe Maintenance
Prepare for Emergencies
Prevent Acid Burns
Prevent Battery Explosions
Remove Paint Before Welding or Heating
Replace Safety Signs
Service Machines Safely
Service Tires Safely
Support Machine Properly
Use Proper Lifting Equipment
Use Proper Tools
Wear Protective Clothing
Work in Clean Area
Work In Ventilated Area
02 - General Specifications
304H Loader Specifications
Drain and Refill Capacities
03 - Torque Values
Additional Metric Cap Screw Torque Values
Hardware Torque Specifications
Metric Bolt and Cap Screw Torque Values
ROPS Torque Specifications
Service Recommendations For Inch Series Four Bolt Flange Fittings
Service Recommendations For Metric 24302260 O-Ring Seal DIN 20078
Service Recommendations for Metric Series Four Bolt Flange Fitting
Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings
Service Recommendations For O-Ring Boss Fittings With Shoulder
04 - Fuels & Lubricants
Alternative and Synthetic Lubricants
Diesel Engine Coolant
Diesel Engine Oil
Diesel Fuel
Diesel Fuel Storage
Do Not Use Galvanized Containers
Fuel Tank
Grease
Hydraulic System, Park Brake, and Differential Oil
Low Sulfur Diesel Fuel Conditioner
Lubricant Storage
Lubricity of Diesel Fuel
Mixing of Lubricants
Service Brake Oil
01 - Wheels or Tracks
Remove and Install Tire
Remove and Install Wheel
Service Equipment and Tools
Specifications
02 - Axles and Suspension Systems
00 - Removal & Installation
Other Material
Remove and Install Front Axle
Remove and Install Rear Axle
Service Equipment and Tools
Specifications
25 - Axle Shafts & U-Joints
Remove and Install Drive Shaft Assembly
Remove and Install Drive Shaft Carrier Bearing
Specifications
50 - Axle Shaft, Bearings, & Rear Axle Reduction Gears
Assemble Rear Axle Wheel Hub with Planetary Drive and Knuckle Housing
Disassemble and Assemble Front and Rear Axle Differential
Disassemble and Assemble Front Axle Planetary Drive
Disassemble and Assemble Rear Axle Constant Velocity Joint and Axle Shaft
Disassemble Rear Axle Wheel Hub with Planetary Drive and Knuckle Housing
Essential Tools
Other Material
Rear Axle Wheel Hub with Planetary Drive and Knuckle Housing Exploded View
Remove and Install Front Axle Differential
Remove and Install Rear Axle Differential
Remove and Install Rear Axle Reduction Gear Housing
Service Equipment and Tools
Specifications
03 - Transmission
00 - Hydrostatic Components Removal & Installation
Essential Tools
Hydraulic Oil Clean-Up Procedure Using Portable Filter Caddy
Hydrostatic Start-Up Procedure
Install Hydrostatic Pump
Other Material
Remove and Install Charge Pump
Remove and Install Directional Control Valve
Remove and Install Hydrostatic Motor
Remove and Install Hydrostatic Pump Valves
Remove and Install Inching Valve
Remove Hydrostatic Pump
Service Equipment and Tools
Specifications
60 - Hydrostatic Components Repair
Assemble Hydrostatic Motor
Assemble Hydrostatic Pump
Disassemble and Assemble Directional Control Valve
Disassemble Hydrostatic Motor
Disassemble Hydrostatic Pump
Essential Tools
Hydrostatic Motor Components
Inspect and Recondition Hydrostatic Motor Rotating Group
Other Material
Replace Hydrostatic Motor Control Valve Assembly O-Rings and Seals
Replace Hydrostatic Motor Flushing Valve Assembly O-Rings and Servo Piston Seals
Replace Hydrostatic Motor Shaft Seal
Service Equipment and Tools
Specifications
04 - Engine
00 - Removal & Installation
Install Engine
Other Material
POWERTECH302256 Yanmar (4TNE98) Engine-Use CTM119
Remove Engine
Service Equipment and Tools
Specifications
13 - Fuel Injection System
Remove and Install Fuel injection Pump
Specifications
05 - Engine Auxiliary Systems
05 - Cold Weather Starting Aids
Remove and Install Engine Intake Air Pre-Heater
10 - Cooling System
Disassemble and Assemble Cooling Fan Motor
Disassemble and Assemble Hydraulic Cooling Fan Pump
Other Material
Remove and Install Alternator and A / C Compressor Belts
Remove and Install Cooling Fan and Cooling Fan Motor
Remove and Install Hydraulic Cooling Fan Pump
Remove and Install Radiator / Oil Cooler
Service Equipment and Tools
Specifications
15 - Speed Controls
JT05801 Clamp-On Electronic Tachometer Installation
POWERTECH302256 Yanmar (4TNE98) Engine-Use CTM119
Remove and Install Speed Control Linkage
Slow and Fast Idle Adjustment
Speed Control Linkage Adjustment
20 - Intake System
Air Intake System Leakage Test
Remove and Install Air Cleaner Assembly
Service Equipment and Tools
Specifications
30 - External Exhaust System
Remove and Install Exhaust System
60 - External Fuel Supply Systems
Bleed Fuel System
Remove and Install Fuel Tank
Remove and Install Primary Fuel Filter (Water Separator)
Specifications
07 - Dampener Drive
Other Material
Remove and Install Dampener Drive
Specifications
09 - Steering System
20 - Power Steering
Adjust Steering Alignment
Remove and Install Steering Link Assembly
Replace Tie Rod Ends
Specifications
60 - Hydraulic System
Assemble Steering Valve
Cross Section of Steering Valve
Disassemble and Assemble Steering Cylinder
Disassemble Steering Valve
Essential Tools
Other Material
Remove and Install Steering Column
Remove and Install Steering Cylinder Bushings
Remove and Install Steering Cylinder
Remove and Install Steering Valve
Service Equipment and Tools
Specifications
10 - Service Brakes
11 - Active Elements
Disassemble and Assemble Service Brake Caliper
Other Material
Remove and Install Service Brake Calipers and Disks
Remove and Install Service Brake Pads
Service Equipment and Tools
Specifications
60 - Hydraulic System
Bleed Service Brakes
Disassemble and Assemble Brake Valve
Remove and Install Brake Valve
Remove and Install Service Brake Reservoir
11 - Park Brake
11 - Active Elements
Disassemble and Assemble Park Brake Caliper
Other Material
Remove and Install Park Brake Actuator
Remove and Install Park Brake Caliper and Pads
Specifications
60 - Hydraulic System
Remove and Install Park Brake Solenoid Valve
16 - Electrical Systems
71 - Batteries, Support & Cables
Charge Battery
Remove and Install Batteries
Remove and Install Battery Disconnect Switch
Service Batteries Carefully
Service Equipment and Tools
Specifications
72 - Alternator, Regulator & Charging System Wiring
Alternators And Starting Motors-Use CTM119
Remove and Install Alternator
73 - Lighting System
Remove and Install Brake, Turn, and Tail Lights
74 - Wiring Harness & Switches
Essential Tools
Install CINCH342204242 Contact
Install DEUTSCH342204242 Contact