Caterpillar PM565 PM565B Cold Planer Workshop Repair Service Manual PDF Electrical Wiring Diagrams - MCATPM565B.zip

A full factory-style service and repair guide, featuring complete electrical wiring schematics for the Caterpillar PM565 and PM565B Cold Planers, containing every technical detail needed to service, troubleshoot, fix, and rebuild these machines the way trained technicians do.

The workshop service and repair documentation for the Caterpillar PM-565 and PM-565B Cold Planers covers:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

KENR3079 - Schematic (PM-565 Cold Planer Electrical System; 140-1082-10)

KENR3077 - Schematic (PM-565 and PM-565B Cold Planers Hydraulic System (s_n# 3TK119-UP all other s_n's 1-UP)

KENR3079 - Schematic (PM-565 Cold Planer Electrical System; 140-1082-10).pdf

KENR3077 - Schematic (PM-565 and PM-565B Cold Planers Hydraulic System (s_n# 3TK119-UP all other s_n's 1-UP).pdf

KENR3075 - Disassembly and Assembly (PM-565 & PM-565B COLD PLANER PROPEL SYSTEM).pdf

KENR3031 - Testing and Adjusting (PM-565 & PM-565B COLD PLANERS PROPEL AND BRAKE SYSTEMS).pdf

KENR3031 - Systems Operation (PM-565 & PM-565B COLD PLANERS PROPEL AND BRAKE SYSTEMS).pdf

KENR3030 - Specifications (PM-565 & PM-565B COLD PLANERS PROPEL SYSTEM).pdf

KENR3029 - Testing And Adjusting (PM-565 & PM-565B COLD PLANERS WATER SPRAY SYSTEM).pdf

KENR3029 - System Operations (PM-565 & PM-565B COLD PLANERS WATER SPRAY SYSTEM).pdf

KENR3029 - Specifications (PM-565 & PM-565B COLD PLANERS WATER SPRAY SYSTEM).pdf

KENR3028 - Schematic (PM-565 COLD PLANER HYDRAULIC SYSTEM).pdf

KENR3027 - Testing And Adjusting (PM-565 & PM-565B COLD PLANERS CONVEYOR AND FAN SYSTEMS).pdf

KENR3027 - Systems Operation (PM-565 & PM-565B COLD PLANERS CONVEYOR AND FAN SYSTEMS).pdf

KENR3027 - Specifications (PM-565 & PM-565B COLD PLANERS CONVEYOR AND FAN SYSTEMS).pdf

KENR3026 - Testing And Adjusting (PM-565 & PM-565B COLD PLANERS ROTOR SYSTEM).pdf

KENR3026 - Systems Operation (PM-565 & PM-565B COLD PLANERS ROTOR SYSTEM).pdf

KENR3026 - Specifications (PM-565 & PM-565B COLD PLANERS ROTOR SYSTEM).pdf

KENR3025 - Disassembly and Assembly (PM-565 & PM-565B COLD PLANER MACHINE SYSTEMS).pdf

KENR3024 - Testing and Adjusting (PM-565 & PM-565B COLD PLANERS AUXILIARY HYDRAULIC SYSTEMS).pdf

KENR3024 - System Operation (PM-565 & PM-565B COLD PLANERS AUXILIARY HYDRAULIC SYSTEMS).pdf

KENR3023 - Specifications (PM-565 & PM-565B COLD PLANERS AUXILIARY HYDRAULIC SYSTEM).pdf

KENR3022 - Disassembly and Assembly (3408E ENGINE SUPPLEMENT FOR PM-565 & PM-565B COLD PLANER).pdf

KENR2951 - Troubleshooting (PM-565 and PM-565B Cold Planers Machine Electronic Control System).pdf

KENR2951 - Testing and Adjusting (PM-565 and PM-565B Cold Planers Machine Electronic Control System).pdf

KENR2951 - Systems Operation (PM-565 and PM-565B Cold Planers Machine Electronic Control System).pdf

KENR2522 - Disassembly and Assembly (PM-565 COLD PLANER MACHINE SYSTEMS).pdf

KENR2508 - Testing and Adjusting (PM-565 COLD PLANER GRADE AND SLOPE ELECTRONIC CONTROL SYSTEM).pdf

KENR2508 - Systems Operation (PM-565 COLD PLANER GRADE AND SLOPE ELECTRONIC CONTROL SYSTEM).pdf

PRODUCT DETAILS:

Total Pages: 1,201 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

TABLE OF CONTENTS

KENR2508 - Systems Operation (PM-565 COLD PLANER GRADE AND SLOPE ELECTRONIC CONTROL SYSTEM)...1

KENR2508 - Testing and Adjusting (PM-565 COLD PLANER GRADE AND SLOPE ELECTRONIC CONTROL SYSTEM)...12

KENR2522 - Disassembly and Assembly (PM-565 COLD PLANER MACHINE SYSTEMS)...23

Assembly & Installation Of Conventional Duo-Cone Seals...27

Powered Hood Assembly...34

Powered Hood Assembly Lift Cylinder...36

Powered Hood Assembly Motor...37

Hood Support...38

Engine Cowling (Rear)...39

Hydraulic Oil Tank...40

Clutch Pump...42

Clutch Filter...46

Auxiliary Rotor Drive Motor...47

Clutch Pump; Auxiliary Pump & Track Drive Propel Pump...51

Auxiliary Pump...55

Fan Drive Pump...61

Fan Drive Motor...68

Front Manifold Valve...72

Rotor Drive Clutch...73

Rotor Drive Shaft...81

Rotor Clutch Valve...83

Rotor Clutch Oil Filter...91

Rotor Clutch Suction Strainer...92

Rotor Clutch Filler...93

Rotor Brake Disc...94

Brake Caliper...96

Rotor Drive V-Belt Cover Plates...99

Rotor Drive V-Belt...100

Rotor Drive Sheave Pulley (Upper)...101

Rotor Drive Sheave Support Group (Upper)...103

Rotor Drive Idler Sheave...108

Rotor Drive Idler Assembly...110

Rotor Drive Idler Cylinder (Tensioner)...113

Rotor Drive Sheave (Lower)...115

Rotor Drive Sheave Support Group (Lower)...117

Rotor Bearing...122

Rotor Shaft...124

Rotor Assembly...127

Moldboard Cutting Edge...132

Rotor Drive Gear Reducer...134

Rotor Chamber Group...147

Rotor Chamber Wear Plate...151

Rotor Bit...152

Rotor Bit Holder...154

Moldboard Cylinder...156

Moldboard Cylinder (Upper)...158

Moldboard Pressure Valve...160

Rear Manifold Valve...162

Steering Wheel...164

Steering Valve...166

Steering Linkage...175

Steering Cylinder (Front)...177

Steering Cylinder (Rear)...178

Elevation Arm...179

Telescoping Frame Group...182

Elevation Cylinder...184

Sensor...186

Sensor Support...187

Support Group (Service)...188

Hinge...189

Control Group-Backup...191

Charge Oil Filter...192

Track Drive Pump...193

Track Drive Motor...204

Track Assembly...211

Track Separation & Connection...213

Track Drive Gear Reducer...216

Track Drive Sprocket...226

Track Roller Assembly...227

Track Recoil Spring Assembly...234

Track Idler...238

Track Pad...243

2nd Stage Conveyor Assembly...244

2nd Stage Conveyor Assembly Belt...247

2nd Stage Conveyor Assembly Motor...251

2nd Stage Conveyor Assembly Swing Cylinder...255

2nd Stage Conveyor Assembly Lift Cylinder...256

2nd Stage Conveyor Assembly Head Pulley...257

2nd Stage Conveyor Assembly Tail Pulley...258

2nd Stage Conveyor Assembly Tail Pulley Bearing...259

2nd Stage Conveyor Assembly Pivot Frame Bearings...261

2nd Stage Conveyor Assembly Troughing Idler Rollers...265

1st & 2nd Stage Conveyor Assembly Pumps & Fan Drive Pump...267

1st & 2nd Stage Conveyor Assembly Pumps...270

Solenoid Valve (1st & 2nd Stage Conveyor Assembly)...275

1st Stage Conveyor Assembly...277

1st Stage Conveyor Assembly Belt...281

1st Stage Conveyor Assembly Motor...283

1st Stage Conveyor Assembly Troughing Idler Rollers...288

1st Stage Conveyor Assembly Drive...290

1st Stage Conveyor Assembly Tail Pulley...291

Water & Fuel Tank...294

Water Spray Pump...296

Water Spray Pump Plunger & Motor...299

Water System Gauge Group...300

Center Manifold Valve...301

KENR2951 - Systems Operation (PM-565 and PM-565B Cold Planers Machine Electronic Control System)...302

General Information...303

Propel Control...306

Load Control...308

Steering Control...310

Rotor Control...312

Water Spray Control...314

Diagnostic Operation...315

Electronic Control Module (ECM)...320

Switches...325

Sensors...333

Solenoids...338

Relays...341

Backup Alarm...344

Cat Data Link...345

Computerized Monitoring System...347

KENR2951 - Testing and Adjusting (PM-565 and PM-565B Cold Planers Machine Electronic Control System)...349

Calibration...350

Propel Lever - Calibrate...354

Steering Mode Switch - Calibrate...358

Rotor Mode Switch - Calibrate...363

Front Steering Sensor - Calibrate...367

Rear Steering Sensor - Calibrate...371

Propel Current Minimum - Calibrate...375

Speed Sensor - Adjust...379

Electrical Connector - Inspect...380

Wiring Harness (Open Circuit) - Test...388

Wiring Harness (Short Circuit) - Test...389

Electronic Control Module (ECM) - Replace...390

Glossary of Terms...392

System Schematic...395

KENR2951 - Troubleshooting (PM-565 and PM-565B Cold Planers Machine Electronic Control System)...397

General Information...400

Service Tools...401

Connector Locations...402

Diagnostic Code List...405

Determining Diagnostic Codes...409

CID 041 FMI F03...412

CID 041 FMI F04...414

CID 070 FMI F02...417

CID 168 FMI F03...422

CID 168 FMI F04...424

CID 190 FMI F08...427

CID 322 FMI F03...432

CID 322 FMI F05...435

CID 322 FMI F06...439

CID 390 FMI F03...442

CID 390 FMI F05...445

CID 390 FMI F06...449

CID 391 FMI F03...453

CID 391 FMI F05...456

CID 391 FMI F06...459

CID 623 FMI F02...462

CID 637 FMI F03...467

CID 637 FMI F05...470

CID 637 FMI F06...473

CID 726 FMI F03...476

CID 726 FMI F05...479

CID 726 FMI F06...482

CID 727 FMI F03...485

CID 727 FMI F05...488

CID 727 FMI F06...491

CID 743 FMI F00...494

CID 743 FMI F01...499

CID 743 FMI F13...502

CID 744 FMI F00...504

CID 744 FMI F01...509

CID 744 FMI F13...512

CID 745 FMI F00...514

CID 745 FMI F01...519

CID 745 FMI F13...522

CID 746 FMI F00...524

CID 746 FMI F01...529

CID 746 FMI F13...532

CID 747 FMI F00...534

CID 747 FMI F01...539

CID 747 FMI F13...542

CID 748 FMI F02...544

CID 749 FMI F02...550

CID 750 FMI F02...556

CID 751 FMI F02...561

CID 752 FMI F03...565

CID 752 FMI F05...568

CID 752 FMI F06...571

CID 753 FMI F03...574

CID 753 FMI F05...577

CID 753 FMI F06...580

CID 754 FMI F03...583

CID 754 FMI F05...586

CID 754 FMI F06...589

CID 755 FMI F03...592

CID 755 FMI F05...595

CID 755 FMI F06...599

Power Supply Circuit of Electronic Control Module...603

KENR3022 - Disassembly and Assembly (3408E ENGINE SUPPLEMENT FOR PM-565 & PM-565B COLD PLANER)...605

Air Cleaner SMCS - 1051-010...606

Alternator SMCS - 1405-010...608

Alternator V-Belt SMCS - 1405-010...610

Batteries SMCS - 1401-010...611

Engine SMCS - 5602-010...612

Engine Support (Front) SMCS - 1154-010...617

Engine Supports (Rear) SMCS - 1154-010...619

Gear Drive SMCS - 1206-010; 1206-017...621

Hood Assembly (Powered) SMCS - 7263-010...626

Hood Support SMCS - 7251-010...628

Muffler SMCS - 1062-010...629

Pulley Group-Alternator SMCS - 1205-010...630

Radiator & Oil Cooler SMCS - 1353; 1374-010; 1374-029...631

Rotor Clutch Separation From The Engine SMCS - 5602-029...637

Starter SMCS - 1453-010...639

KENR3023 - Specifications (PM-565 & PM-565B COLD PLANERS AUXILIARY HYDRAULIC SYSTEM)...640

Introduction SMCS - 1907; 1912...641

Auxiliary Pump SMCS - 1907; 1912...642

Center Manifold SMCS - 1907; 1912...645

Rear Manifold SMCS - 1907; 1912...646

Moldboard Control Valve SMCS - 1907; 1912...647

Steering Dual Relief Valve SMCS - 1907; 1912...649

Front Elevation Cylinders SMCS - 1907; 1912...650

Engine Hood Cylinders SMCS - 1907; 1912...651

Auxiliary Rotor Drive Motor (Option) SMCS - 1907; 1912...652

Steering Control Unit SMCS - 1907; 1912...653

KENR3024 - System Operation (PM-565 & PM-565B COLD PLANERS AUXILIARY HYDRAULIC SYSTEMS)...654

KENR3024 - Testing and Adjusting (PM-565 & PM-565B COLD PLANERS AUXILIARY HYDRAULIC SYSTEMS)...698

KENR3025 - Disassembly and Assembly (PM-565 & PM-565B COLD PLANER MACHINE SYSTEMS)...711

Introduction...714

Powered Hood Assembly...721

Powered Hood Assembly Lift Cylinder...723

Powered Hood Assembly Motor...724

Hood Support...725

Engine Cowling (Rear)...726

Hydraulic Oil Tank...727

Clutch Pump...729

High Pressure Filter For Auxiliary System...733

Auxiliary Rotor Drive Motor...734

Auxiliary Pump...738

Fan Drive Motor...744

Front Manifold Valve...748

Rotor Drive Clutch...749

Rotor Drive Shaft...757

Rotor Clutch Valve...759

Rotor Clutch Oil Filter...767

Rotor Clutch Suction Strainer...768

Rotor Clutch Filler...769

Rotor Brake Disc...770

Brake Caliper...772

Rotor Drive V-Belt Cover Plates...775

Rotor Drive V-Belt...776

Rotor Drive Sheave Pulley (Upper)...777

Rotor Drive Sheave Support Group (Upper)...779

Rotor Drive Idler Sheave...784

Rotor Drive Idler Assembly...786

Rotor Drive Idler Cylinder (Tensioner)...789

Rotor Drive Sheave (Lower)...791

Rotor Drive Sheave Support Group (Lower)...793

Rotor Bearing...798

Rotor Shaft...800

Rotor Assembly...803

Moldboard Cutting Edge...808

Rotor Drive Gear Reducer...810

Rotor Chamber Group...822