Åkerman Volvo EC150 EC150C EC150 LC Excavator Workshop Repair Service Manual PDF - MVLVCONEC150CPCSM.zip

Full service and repair documentation, complete with Electrical Wiring Diagrams, covering the EC150 Åkerman, EC150 Volvo, EC150 LC Volvo, EC150C Åkerman, and EC150C Volvo Excavators — packed with every technical detail needed to service, troubleshoot, fix, and rebuild these machines the way professional technicians do.

This workshop service and repair guide for the EC150 Åkerman, EC150 Volvo, EC150 LC Volvo, EC150C Åkerman, and EC150C Volvo Excavators contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

EC150C Volvo Excavators Parts Manual.pdf

EC150C Volvo Excavators Service Repair Manual.pdf

PRODUCT DETAILS:

Total Pages: 974 pages

File Format: PDF

Language: English

TABLE OF CONTENTS

EC150C Volvo Excavators Parts Manual.......1

0 - Foreword.......2

0 - GENERAL.......3

03 - SPECIFICATIONS.......4

Product identification plate.......5

2 - ENGINE WITH MOUNTING AND EQUIPMENT.......6

21 - ENGINE.......7

Repair kits for engine TD040KEE.......8

Cylinder head.......11

Cylinder block.......13

Flywheel housing.......15

Cylinder liner and piston.......17

Valve mechanism.......18

Timing gear casing.......20

Camshaft.......22

Crankshaft and related parts.......23

Oil sump.......25

Engine mounting.......27

22 - LUBRICATING SYSTEM.......29

Oil pump.......30

Oil cooler.......32

23 - FUEL SYSTEM.......34

Fuel system Fuel tank - fuel pump.......35

Fuel system Fuel pump - fuel inject........37

Fuel pump.......39

Fuel filter.......41

Water separator.......43

Extra fuel filter 14261108.......45

Fuel tank.......47

Fuelfilling pump with hoses.......49

Fuel filling pump; el........50

Injection pump with drive.......52

Fuel lines; injectors.......54

Injector.......56

25 - INLET & EXHAUST SYSTEM.......58

Inlet manifold.......59

Exhaust system.......60

Turbocharger with exhaustmanifold.......62

Air filter; mounting.......64

Air filter.......66

Precyclone with ejector 14261260.......68

26 - COOLING SYSTEM.......70

Cooling system.......71

Intercooler.......73

Radiator with fitting parts.......75

Coolant filter 14261022.......77

Water pump.......79

Fan.......81

27 - ENGINE CONTROL.......82

Throttle control.......83

3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS.......85

31 - BATTERY.......86

Battery with assembling details.......87

32 - ALTERNATOR; CHARGE REGULATOR.......89

Alternator; assembly.......90

Alternator.......92

33 - STARTING SYSTEM.......94

Starter motor; mounting.......95

Starter motor.......96

Starter element; assembly.......99

35 - LIGHTING.......101

Lighting; front.......102

Lighting; rear.......104

36 - OTHER ELECTRICAL EQUIPMENT.......106

Rotating beacon 11997498.......107

Compressor horn.......108

Windscreen wiper; upper.......109

Windscreen wiper; lower.......111

Windshield washer.......113

37 - CABLE; FUSE; RELAY.......115

Cable harness; upper section.......116

Electric installation in cab floor.......118

Cable harnesses; cab.......120

Cable harness; side panel; left.......122

Cable harness; side panel; right.......124

Electric insatallation onbackhoe equipment 14267963.......126

Electric installation for materials handling equipment. 14341340.......128

Lunch box heater 14254176.......129

Electric installation; overfilling protection 14259796.......131

Overspeed protection 14259356.......132

Main fuse box.......134

Electrical distribution box.......137

Electrical distribution unit; relay.......139

38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM.......141

Rocker switch panel.......142

Engine control panel.......144

39 - MISCELLANEOUS.......146

Radio installation with converter.......147

4 - POWER TRANSMISSION.......149

42 - TRANSMISSION; HYDRAULIC CONTROL.......150

Pedal valve with foot rest.......151

Pedal valve with connections.......153

Pedal valve.......155

43 - GEARBOX.......156

Slewing gear box with fitting parts.......157

Swing gearbox.......159

Planetary drive.......161

Pump gear box.......163

44 - HYDROSTATIC DRIVE.......165

Servohydraulik; travel.......166

Hydraulic system; travel.......168

Hydraulic system; travel motor.......169

Hydraulic motor; slew.......171

Hydraulic motor; travel.......173

Turning joint.......175

7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT.......177

71 - FRAME.......178

Superstructure.......179

Counterweights 14259027.......181

Undercarriage.......182

77 - WHEELS; TRACKS; TYRE; HUB; DRUM.......184

Front idler; tensioning ring.......185

Bottom roller.......187

Crawlers 14258248; 14253869; 14253870; 14253871; 14253872.......188

Crawlers 14262394.......190

Track chain-[5142].......191

Track chain.......193

8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE.......195

81 - CAB; NAKED; CANOPY.......196

Drivers cab and cabin floor.......197

Operator's cab.......199

83 - DOORS; HATCH; COVER PLATE; (all).......201

Door; operator's cab.......202

Doors; hatches.......204

Support; front.......205

Support; cover plates; rear.......207

Hatch; valve housing.......209

Hatch;engine.......211

Door; radiator.......213

Hatch; engine-[4814].......215

Hatch; engine.......217

Door;tankpumps.......218

Battery disconnector hatch.......220

Casing over battery.......221

84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING.......223

Rear view mirror.......224

Windows.......226

Sliding window.......228

Front window.......230

Front window; Lifting device.......233

Window lifts.......235

Entire windscreen 14262514.......237

85 - CAB INTERIOR; UPHOLSTERY.......239

Cabin coating.......240

Operator seat with fitting parts.......242

Operator's seat Be-ge STD.......244

87 - AIR CONDITIONING UNIT.......246

Air duct; cab.......247

Air inlet.......249

Cab heater with fitting parts.......251

Cab heater.......253

Heater control.......255

Compressor with fitting parts Cooling agent R134 A 14268393.......257

Condensor with fitting parts Cooling agent R134 A 14268393.......259

Evaporator with fitting parts Cooling agent R134 A 14268393.......261

Heater outlet; engine heater 14259335.......263

88 - INTERIOR EQUIPMENT.......265

Interior components.......266

Sun visor;interior.......269

Side panel; left.......270

Side panel right.......272

89 - MISCELLANEOUS.......274

Sun visor; outer 14250635.......275

Windscreen protection 14259352.......277

Tropic roof 14244816.......279

Jalusi Rear window 14250379.......281

Grille over roof Window 14253611.......283

Tools 14255690.......285

Sign plates and transfer;inner location.......287

Sign plates and transfer;outer location-[3810].......291

Sign plates and transfer;outer location.......293

Stripes; outer location.......294

9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS.......295

91 - WORKING HYDRAULIC; SERVO HYDRAULICS.......296

Hydraulic oil tank.......298

Filter box.......301

Tank connection.......303

Hydraulic system suction lines.......305

Hydraulic system; feed line.......306

Hydraulic system; return lines.......307

Hydraulic system; boom.......309

Hydraulic system; dipperarm.......310

Hydraulic system; bucket.......311

Boom swing system.......312

Hydraulic system; fuel pump.......314

Hydraulic system adjustable boom in base machine 14267963.......315

Pipes and fitting parts for 006.65 m boom 14268048.......317

Pipes and fittings; adjustable boom 14267963.......319

Cylinder hydraulics; backhoe boom 004.90 M 14268048.......321

Cylinder hydraulics; adjustable boom 14267963.......323

Cylinder hydraulics; dipper arm 14258753; 14262397.......326

Main valve assembly; assembly block.......328

Main valve assembly; valves.......330

Pressure limiting valve-[3204].......333

Main valve block; fittings and tubings.......335

Float position valve.......337

Shunt valve.......339

Hose rupture valve; boom cylinder 14268048.......341

Hose rupture valve; knuckle cylinder 14267963.......343

Pump installation-[3026].......345

Pump installation.......346

Servo pump.......348

Control pressure valve-[2935].......350

Control pressure valve.......352

Servo hydraulics; boom.......354

Servo hydraulics; dipper arm.......356

Servo hydraulics; bucket.......358

Servo hydraulics; Slewing.......360

Servo pressure hydraulicsand tank back-flow lines.......362

Servo hyraulics; travel brake; high speed travel.......364

Control block-[2727].......366

Travel valve bloc.......368

Control block-[2651].......370

Control block-[2631].......371

Hydr. quick fit equipm. on super structure.......373

Control block.......375

Slope bucket equipment; dipper arm 14262400 14253438.......376

Slope_grab bucket equipment; boom 14258769.......378

Slope bucket_rotating grab hydraulics in base machine l4267968.......380

Pressure limiting valve 14267968.......382

Grab equipment in base machine 14341340.......383

Grab bucket equipment; boom 004;9m 14259586.......385

Grab equipment; dipper arm 002.0 m _2.4 m 14262401 14259547.......387

Operating valve 14262401; 14259547; 14341340.......389

Quick connection kit 14251612.......391

Hose kit for Peiner grab 14259416.......393

Hydr; hammer; boom 14258770.......395

Hydraulic hammer; adjustable boom 14258773.......397

Operating valve; hammer_shears 14258773.......399

Hammer equipment; dipper arm; 002.0 m_2.4 m 14262399 14253358.......401

Hydraulic Hammer equipm. with shut-off cocks; Dipper arm 002.0m and 2.4m 14262398 14253109.......403

Adapter 14267963.......405

92 - MECHANICAL EQUIPMENT_ATTACHMENT.......406

Quickfit; hydraulic 14264492.......407

Clamshell rest 14259271.......409

Hammer plate 14258943.......410

Hydraulic cylinder; quick attachment 14264492.......412

Buckets for Quickfit withplate cutting edges 14259265 14259266 14262956 14253077.......414

Cable bucket 14259269.......416

Articulated slope bucket 14265051.......418

Hydraulic cylinder 14265051.......420

Ripper 14259270.......422

Dozer blade 002;5m; 2;6m 14267985.......424

Hydraulic cylinder; dozer blade 14267985.......426

97 - UNIT; DIGGING.......428

Slew transmission; lubricating pipe.......429

Slewing brake.......431

Slewing ring attachment.......433

Slew valve assembly.......434

Pressure limiting valve for slew motor.......437

Pressure limiting valve.......438

Backhoe boom incl. attachements; 004.90 M 14268048.......440

Adjustable boom with assembly 14267963.......442

Adjustable boom incl. lubricant pipes 14267963.......445

Boom cylinder; backhoe equipment 14268048.......447

Knuckle cylinder 14267963.......449

Backhoe dipper arm incl. connections; 002.0m 2.4m 14258753; 14262397.......451

Attachements; dipper arm-quickfit.......454

Dipper cylinder; backhoe equipment 14268048.......456

Bucket cylinder 14258753; 14262397.......458

99 - MISCELLANEOUS.......460

Overfilling guard 14259796.......461

Overload protection.......463

Fire extinguisher 14248861.......465

EC150C Volvo Excavators Service Repair Manual.......466

0 - Foreword.......467

0 - GENERAL.......468

00 - DESCRIPTION; COMPLETE MACHINE.......469

Description of machine.......470

Nameplates and their location.......471

03 - SPECIFICATIONS.......474

General .......475

Main dimensions.......476

Tightening torque .......478

Weights .......485

05 - TRANSPOET INSTRUCTION; STORAGE INSTRUCTION; OPERATIONG INSTRUCTION.......486

Transport data.......487

1 - STANDARD PARTS; SERVICE.......489

16 - LUBRICANT; FUEL; OTHER FLUID.......490

Hydraulic oil – recommendations.......491

17 - SERVICE.......492

Connection _ disconnection of vacuum pump – instructions.......493

Dieseling in hydraulic cylinders.......496