John Deere 310E Backhoe Loader Workshop Repair Service Manual TM1649 PDF - MJODTM1649.zip
A full workshop technical service manual for the John Deere 310E Backhoe Loader, containing every detail needed to service, fix, and overhaul the machine the way trained technicians do.
Inside the John Deere 310E Backhoe Loader shop repair manual you will find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm1649 - John Deere 310E Backhoe Loader Technical Manual - Repair.pdf
tm1649 - John Deere 310E Backhoe Loader Technical Manual - Repair.epub
Total Pages: 914 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
HELP!! HELP!! HELP!! HELP!!
General Information
Safety Information
General Specifications
Torque Values
Fuels and Lubricants
Wheels
Powered or Non-Powered Wheels and Fastenings
Axles and Suspension Systems
Input Drive Shafts and U-Joints
Non-Powered Wheel Axles
Powered Wheel Axle (MFWD)
Axle Shaft, Bearings and Reduction Gears
Dealer Fabricated Tools
Transmission
Removal and Installation
Controls Linkage
Input Drive Shafts and U-Joint
Gears, Shafts, Bearings, and Power Shift Clutch
Hydraulic System
Dealer Fabricated Tools
Engine
Removal and Installation
Dealer Fabricated Tools
Engine Auxiliary Systems
Cold Weather Starting Aid
Cooling Systems
Speed Controls
Intake System
Exhaust System
External Fuel Supply System
Torque Converter
Turbine, Gears and Shaft
Steering System
Hydraulic System
Service Brakes
Active Elements
Hydraulic System
Park Brake
Active Elements
Electrical Systems
Batteries, Support, and Cables
Alternator, Regulator and Charging System Wiring
Lighting System
Wiring Harness and Switches
System Controls
Instruments and Indicators
Motors and Actuators
Frames, Chassis Or Supporting Structure
Frame Installation
Chassis Weights
Operator’s Station
Removal and Installation
Operator Enclosure
Seat and Seat Belt
Heating and Air Conditioning
Dealer Fabricated Tools
Sheet Metal and Styling
Hood and Engine Enclosure
Miscellaneous Shields
Grille and Grille Housing
Fenders
Safety, Convenience, and Miscellaneous
Radio
Horn and Warning Devices
Main Hydraulic System
Hydraulic System
Loader
Loader
Bucket
Control Linkages
Hydraulic System
Backhoe
Bucket
Control Linkage
Frames
Hydraulic System
tm1649 - 310E Backhoe Loader
Table of Contents
Foreword
Technical Information Feedback Form
Section 00: General Information
Group 0001: Safety Information
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Handle Chemical Products Safely
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Keep ROPS Installed Properly
Service Tires Safely
Practice Safe Maintenance
Use Proper Tools
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Live With Safety
Group 0002: General Specifications
310E Backhoe Loader Dimensions
310E Backhoe Loader Specifications
Other Information—310E Backhoe Loader
310E Backhoe Loader Weight
310E Buckets
310E Backhoe Loader Drain and Refill Capacities
310E Backhoe Loader Lifting Capacities—Standard Dipperstick
310E Backhoe Loader Lifting Capacities—Extendible Dipperstick (Retracted)
310E Backhoe Loader Lifting Capacities—Extendible Dipperstick (Extended)
Group 0003: Torque Values
Hardware Torque Specifications
ROPS Torque Specifications
Metric Bolt and Screw Torque Values
Additional Metric Cap Screw Torque Values
Unified Inch Bolt and Screw Torque Values
O-Ring Groove Connections
Check Oil Lines And Fittings
Service Recommendations for O-Ring Boss Fittings
Service Recommendations for Flat Face O-Ring Seal Fittings
Service Recommendations for Metric Series Four Bolt Flange Fitting
Service Recommendations For Inch Series Four Bolt Flange Fittings
Group 0004: Fuels and Lubricants
Diesel Fuel
Low Sulfur Diesel Fuel Conditioner
Handling and Storing Diesel Fuel
Do Not Use Galvanized Containers
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Fuel Tank
Diesel Engine Oil — Non-Emissions Certified and Certified Tier 1 and Stage I
Transmission, Axle, and Mechanical Front Wheel Drive Oil
Hydraulic Oil
Grease
Grease for Extendible Dipperstick, Sideshift Frame, and Stabilizer Leg Wear Strips
Alternative and Synthetic Lubricants
Lubricant Storage
Mixing of Lubricants
Section 01: Wheels
Group 0110: Powered or Non-Powered Wheels and Fastenings
Service Equipment and Tools
Specifications
Remove and Install Rear Wheel Assembly
Remove and Install Front Wheel Assembly
Remove and Install Tire
Section 02: Axles and Suspension Systems
Group 0225: Input Drive Shafts and U-Joints
Specifications
Remove and Install Drive Shaft
Replace Drive Shaft U-Joints
Group 0230: Non-Powered Wheel Axles
Service Equipment and Tools
Other Material
Specifications
Remove and Install Hub Assembly
Remove and Install Spindle and Knuckle Assembly
Remove and Install Tie Rod
Remove and Install Non-Powered Front Axle
Adjust Non-Powered Front Axle Toe-In
Group 0240: Powered Wheel Axle (MFWD)
Service Equipment and Tools
Other Material
Specifications
Mechanical Front Wheel Drive Axle (MFWD) Disassemble and Assemble
Remove and Install Powered Front Axle
Adjust MFWD Axle Toe-In
Group 0250: Axle Shaft, Bearings and Reduction Gears
Essential Tools
Service Equipment and Tools
Other Material
Specifications
Remove and Install Rear Axle
Inspect Service Brakes
Disassemble Rear Axle
Park Brake Disassemble and Assemble
Assemble Rear Axle
Check Service Brakes After Assembly
Check Gear Tooth Contact Pattern
Group 0299: Dealer Fabricated Tools
DFT1146 Axle Mounting Bracket
DFT1147 Axle Rolling Torque Bar
Section 03: Transmission
Group 0300: Removal and Installation
Specifications
Remove and Install Transmission
Group 0315: Controls Linkage
Other Material
Specifications
Remove and Install Reverser Control
Remove and Install Transmission Shift Lever
Shift Lever and Housing Remove
Disassemble and Assemble Shift Lever and Housing
Shift Lever and Housing—Install
Group 0325: Input Drive Shafts and U-Joint
Specifications
Drive Shaft—Remove and Install
Replace Drive Shaft U-Joints
Group 0350: Gears, Shafts, Bearings, and Power Shift Clutch
Essential Tools
Service Equipment and Tools
Other Material
Specifications
Remove Outer Components to Disassemble Transmission
Disassemble Converter Side of Case
Oil Suction Tube—Remove
Clutch Packs Reverse and Forward—Remove
Disassemble and Assemble Reverse or Forward Clutch Pack
Transmission Drive Shaft—Remove
Transmission Drive Shaft—Disassemble and Assemble
Rear Output Shaft with Synchronizer—Remove
Intermediate Shaft with Synchronizer—Remove
Rear Output and Intermediate Shaft with Synchronizer—Disassemble
Rear Output Shaft—Cross Section View
Intermediate Shaft—Cross Section View
Rear Output and Intermediate Shaft with Synchronizer—Assemble
MFWD Output Shaft Remove (If Equipped)
MFWD Shaft—Disassemble
MFWD Shaft—Cross Section View
MFWD Shaft—Assemble
Idler Shaft—Remove Disassemble and Assemble
Oil Supply Tube—Remove and Install
Idler and MFWD Shafts—Install
Intermediate and Rear Output Shafts—Install
Drive Shaft—Install
Reverse and Forward Clutch Packs Install
Oil Suction Tube—Install
Transmission Case Converter Side—Assemble
Install Outer Components to Assemble Transmission
Group 0360: Hydraulic System
Other Material
Specifications
Remove and Install Control Valve
Disassemble and Assemble Control Valve
Remove and Install Transmission Charge Pump
Transmission Charge Pump—Disassemble and Assemble
Manifold Plate Solenoids—Remove and Install
Group 0399: Dealer Fabricated Tools
DFT1143 Transmission Support Bracket
Section 04: Engine
Group 0400: Removal and Installation
Essential Tools
Specifications
PowerTech 4.5 L (4045) John Deere Engine—Use CTM104
Remove And Install Engine
Group 0499: Dealer Fabricated Tools
DFT1145 Transmission Holding Bracket
Section 05: Engine Auxiliary Systems
Group 0505: Cold Weather Starting Aid
Specifications
Remove and Install Coolant Heater
Remove and Install Starting Aid Nozzle
Remove and Install Starting Aid Solenoid
Group 0510: Cooling Systems
Specifications
Remove and Install Fan
Remove and Install Fan Belt
Remove and Install Radiator
Group 0515: Speed Controls
Disassemble And Assemble Speed Control Linkage
Group 0520: Intake System
Essential Tools
Service Equipment and Tools
Specifications
Remove and Install Air Cleaner
Air Intake System Leakage Test
Group 0530: Exhaust System
Remove and Install Muffler—Without Altitude Compensator
Remove and Install Muffler—With Altitude Compensator
Group 0560: External Fuel Supply System
Other Material
Specifications
Remove and Install Fuel Tank
Section 06: Torque Converter
Group 0651: Turbine, Gears and Shaft
Remove and Install Torque Converter
Disassemble and Assemble Torque Converter
Section 09: Steering System
Group 0960: Hydraulic System
Service Equipment and Tools