Volvo EC30 Compact Excavator Parts Manual S3L2-63ES S3L2-W263ES PDF - MVLVCONEC30PC.zip

Volvo EC30 Compact Excavators Parts Manual.pdf

TABLE OF CONTENTS

0 - Foreword....2

0 - GENERAL....3

  03 - SPECIFICATIONS....4

    Product identification plate....5

2 - ENGINE WITH MOUNTING AND EQUIPMENT....6

  21 - ENGINE....7

    Engine S3L2-63ES....8

    Engine S3L2-W263ES....10

    Repair kits for engine....12

    Cylinder head....13

    Cylinder block....15

    Flywheel housing....17

    Pistons....19

    Rocker arm shaft....21

    Timing gear casing....23

    Timing gears....25

    Camshaft....27

    Connecting rods....29

    Lubrication oil sump....31

    Engine mounts....33

  22 - LUBRICATING SYSTEM....35

    Lubricating oil pump....36

    Oil filter....38

  23 - FUEL SYSTEM....40

    Fuel pump-[2619]....41

    Fuel pump....42

    Fuel filter....43

    Sediment bowl-[2528]....44

    Sediment bowl....46

    Gas-oil tank-[2452]....47

    Gas-oil tank....48

    Fuel circuit-[2416]....49

    Fuel circuit-[2355]....51

    Fuel circuit  injection pump....53

    Fuel circuit....55

    Injection pump....57

    Injector....59

    Engine injection pump control S3L2-63ES _ S3L2-64ES....61

    Engine injection pump control S3L2-W263ES _ S3L2-W264ES....63

  25 - INLET & EXHAUST SYSTEM....65

    Exhaust manifold....66

    Intake manifold....68

    Muffler-[2117]....70

    Muffler....72

    Muffler with catalytic exhaust....74

    Intake _ air filter....75

    Air filter....77

    Preheating coil....79

    Pre-cleaner....81

  26 - COOLING SYSTEM....82

    Radiator ( water )....83

    Expansion tank....84

    Cooling circuit....85

    Radiator installation-[1826]....86

    Radiator installation....88

    Water pump....90

    Thermostat....92

  27 - ENGINE CONTROL....94

    Engine stop electromagnet....95

    Engine acceleration control....96

3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS....98

  31 - BATTERY....99

    Battery....100

  32 - ALTERNATOR; CHARGE REGULATOR....101

    Alternator installation....102

    Alternator 12V - 50A....104

  33 - STARTING SYSTEM....105

    Starter motor installation....106

    Starter motor 12V - 2KW....108

    Starting and preheating switch-[1436]....109

    Starting and preheating switch....110

    Coded keypad ( anti-start )....111

  35 - LIGHTING....112

    Front headlight on canopy-[1335]....113

    Front headlight on canopy....114

    Front headlight on cab-[1259]....115

    Front headlight on cab....117

    Rear headlight-[1224]....119

    Rear headlight....120

    Work light on boom....121

  36 - OTHER ELECTRICAL EQUIPMENT....123

    Horn....124

    Flashing light....125

    Cleaning system-[1051]....126

    Cleaning system....128

    Oil pressure switch....130

    Clogging indicator....132

    Thermal switch....134

    Operator's station  instrument panel ( right )-[0928]....135

    Operator's station  instrument panel ( left )-[0908]....137

    Inspection light socket....139

    Control panel....140

  37 - CABLE; FUSE; RELAY....141

    Electrical system (front) _ without Puma-[0806]....142

    Electrical system (front) _ without Puma....143

    Electrical system _ Canopy-[0730]....145

    Electrical system _ Canopy....146

    Electrical system _ cab-[0654]....147

    Electrical system _ cab....148

    Electrical system (rear) _ without Puma-[0619]....150

    Electrical system (rear) _ without Puma....151

    Cables; battery....152

    Electrical equipment _ without Puma....154

    Battery cut-out....156

  38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM....157

    Transmitter....158

  39 - MISCELLANEOUS....160

    Radio kit-[0420]....161

    Radio kit....162

4 - POWER TRANSMISSION....164

  41 - CLUTCH; TORQUE CONVERTER....165

    Engine coupling _ hydraulic pump-[0323]....166

    Engine coupling _ hydraulic pump-[0303]....167

    Engine coupling _ hydraulic pump-[0243]....168

    Engine coupling _ hydraulic pump....169

  44 - HYDROSTATIC DRIVE....170

    Hydraulic travelling motor....171

    Travelling gear motor assy _ without brake....173

    Control valve....175

    Balancing valve ( travelling )....177

    Slewing gear motor installation-[0055]....178

    Slewing gear motor installation....179

    Slewing gear motor-[0019]....180

    Slewing gear motor....182

    Swivel joint equipment-[5942]....184

    Swivel joint equipment....185

    Swivel joint-[5907]....187

    Swivel joint....189

  49 - MISCELLANEOUS....191

    Slewing ring....192

    Lubrication ( slewing ring )....193

7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT....194

  71 - FRAME....195

    Counterweight....196

    Lower frame....198

    Platform....200

  77 - WHEELS; TRACKS; TYRE; HUB; DRUM....202

    Track tensioning ( steel tracks )....203

    Track tensioning ( rubber tracks )....205

    Sprocket....207

    Steel tracks....208

    Rubber tracks....209

    Upper roller ( steel and rubber tracks )....211

    Lower roller ( steel tracks )....212

    Lower roller ( rubber tracks )....213

8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE....214

  81 - CAB; NAKED; CANOPY....215

    Equipped cabin....216

    Cab  sliding window ( front )-[5352]....217

    Cab  sliding window ( front )....219

    Canopy....221

    Wind protector....223

  82 - ENGINE HOOD; MUDGUARD; FOOT STEP....224

    Engine coverage....225

    Lock ( engine coverage )....227

  83 - DOORS; HATCH; COVER PLATE; (all)....229

    Cab  door-[5153]....230

    Cab  door....232

    Cabin floor ( standard and canopy )....234

    Right coverage....235

  84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING....237

    Cab  glass-[5035]....238

    Cab  glass....239

    Cab  windshield-[5000]....240

    Cab  windshield....242

    Cab  sliding window ( right )-[4924]....244

    Cab  sliding window ( right )....246

  85 - CAB INTERIOR; UPHOLSTERY....248

    Cab  accessories-[4838]....249

    Cab  accessories....251

    Suspended seat....253

    Operator's station  plating....255

  87 - AIR CONDITIONING UNIT....257

    Cab heating installation-[4720]....258

    Cab heating installation....260

  88 - INTERIOR EQUIPMENT....262

    Operator's station  instrument panel ( right )....263

    Operator's station  instrument panel ( left )-[4618]....265

    Operator's station  instrument panel ( left )....267

    Cab  console-[4542]....269

    Cab  console....271

    Safety belt STD....273

    Safety belt 2 ....275

    Safety belt 3 ....276

  89 - MISCELLANEOUS....277

    Toolbox....278

    Glue Kit for cab-[4354]....279

    Glue Kit for cab....281

    Tools....282

    Transfer....284

    Transfer  cab STD ; USA....285

    Transfer  canopy STD ; USA....287

9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS....289

  91 - WORKING HYDRAULIC; SERVO HYDRAULICS....290

    Accumulator _ electrovalve-[3040]....293

    Accumulator _ electrovalve....295

    Accumulator....297

    Attachments supply and return circuit-[4105]....298

    Attachments supply and return circuit....300

    Balancing valve ( offset cylinder )....302

    Balancing valve ( slewing )-[3456]....304

    Balancing valve ( slewing )-[3516]....305

    Balancing valve ( slewing )....307

    Control lever  boom _ bucket ( right ) RH-[2747]....308

    Control lever  boom _ bucket ( right ) RH....309

    Control lever  dipper arm _ slewing ( left ) LH-[2822]....310

    Control lever  dipper arm _ slewing ( left ) LH....311

    Control lever  dozer blade....312

    Control levers  plastic pedal....314

    Control levers  steel pedal....316

    Control lock ( safety system )....318

    Control selector switch installation USA....319

    Control valve  8 spools....320

    Control valve  9 spools....323

    Electrovalve....326

    Handling operations Ce _ without Puma-[3718]....328

    Handling operations Ce _ without Puma....330

    Hydr. circuit ( control's attachment ) STD-[2934]....332

    Hydr. circuit ( control's attachment ) STD....334

    Hydr. circuit ( control's attachment ) USA-[2858]....336

    Hydr. circuit ( control's attachment ) USA....338

    Hydr. circuit. ( Oil cooler )-[4008]....340

    Hydr. circuit. ( Oil cooler )-[4028]....342

    Hydr. circuit. ( Oil cooler )....344

    Hydr. circuit. ( attachment ) ( grab jaw )....346

    Hydr. circuit. ( boom slewing _ offset )-[2514]....348

    Hydr. circuit. ( boom slewing _ offset )....350

    Hydr. circuit. ( dozer blade )-[2549]....352

    Hydr. circuit. ( dozer blade )....353

    Hydr. circuit. ( travelling )-[2640]....354

    Hydr. circuit. ( travelling )....356

    Hydr. circuit.( boom _ dipper arm _ bucket )....358

    Hydraulic circuit ( balancing valve _ offset cylinder )-[2347]....360

    Hydraulic circuit ( balancing valve _ offset cylinder )....361

    Hydraulic circuit ( double-acting )....362

    Hydraulic circuit ( lower frame )....363

    Hydraulic circuit ( platform )-[2438]....365

    Hydraulic circuit ( platform )....367

    Hydraulic circuit ( safety valve _ dipper arm )....369

    Hydraulic circuit(accessories-42;6l_mn-11.25usgpm)....370

    Hydraulic oil filter....372

    Hydraulic pump-[3131]....373

    Hydraulic pump-[3152]....375

    Hydraulic pump-[3212]....377

    Hydraulic pump....379

    Hydraulic tank-[4140]....381

    Hydraulic tank....383

    Kit coupler ( accessories )....385

    Kit coupler ( double acting )....387

    Kit coupler ( grab jaw )....389

    Lubrication oil filler and breather....391

    Oil cooler-[3932]....392

    Oil cooler....393

    Pump....395

    Safety valve ( boom cylinder )-[3405]....396

    Safety valve ( boom cylinder )....398

    Safety valve ( dipper arm cylinder )....400

    Seals suitcase for union ; elbow ; fitting .....402

    Slewing block-[3754]....405

    Slewing block....407

    Slewing-offset selector switch ( for valve )-[3552]....408

    Slewing-offset selector switch ( for valve )....409

    Slewing-offset selector switch-[3627]....411

    Slewing-offset selector switch....413

    Std or Iso equipment control selector switch (us) USA....415

  92 - MECHANICAL EQUIPMENT_ATTACHMENT....417

    Bucket....418

    Buckets for Quickfit....420

    Bulk bag....422

    Dozer blade cylinder S_N13993;S_N14009....423

    Dozer blade cylinder S_N13994-S_N14008;S_N14010-S_N14039....425

    Dozer blade....427

    Electrovalve (quickfit )....429

    Grading bucket for Quickfit....430

    Grading bucket....432

    Hammer 11839397 HB150LN-[1813]....434

    Hammer 11839397 HB150LN....435

    Hyd. circuit (quickfit_double-acting)-[2006]....436

    Hyd. circuit (quickfit_double-acting)....438

    Hydraulic circuit ( snap-action attachment )-[2042]....440

    Hydraulic circuit ( snap-action attachment )....442

    Lever....444

    Tool holder _ hydraulic control....445

    Tool holder _ mechanical control....447

  97 - UNIT; DIGGING....449

    Boom cylinder S_N13993;S_N14009....450

    Boom cylinder S_N13994-S_N14008;S_N14010-S_N14039....452

    Boom offset cylinder S_N13993;S_N14009....454

    Boom offset cylinder S_N13994-S_N14008;S_N14010-S_N14039....456

    Boom....458

    Bucket cylinder S_N13993;S_N14009....460

    Bucket cylinder S_N13994-S_N14008;S_N14010-S_N14039....462

    Cylinder rod protection-[1438]....464

    Cylinder rod protection....465

    Dipper arm cylinder S_N13993;S_N14009....466

    Dipper arm cylinder S_N13994-S_N14008;S_N14010-S_N14039....468

    Dipper arm....470

    Lubrication ( boom offset cylinder )....472

    Pivot pin....473

Volvo EC30 Compact Excavators Parts Manual