John Deere 318E 320E Skid Steer (EH Controls) FT4/S4 Engines Workshop Repair & Test Service Manual TM13007X19 - MJODTM13007X19.zip

A full Operation and Test technical reference, complete with Electrical Wiring Diagrams, covering the John Deere 318E and 320E Skid Steer Loaders (EH Controls) along with their FT4/S4 Engines — everything a professional technician needs to maintain, troubleshoot, service, and rebuild these machines.

Contained within this John Deere 318E, 320E Skid Steer Loaders (EH Controls) workshop service repair manual:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

TM13007X19 - John Deere Skid Steer Loaders (EH Controls) 318E, 320E Operation & Test Service Manual.pdf

TM13007X19 - John Deere Skid Steer Loaders (EH Controls) 318E, 320E Operation & Test Service Manual.epub

Total Pages: 1,531 pages

File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)

Language: English

MAIN SECTIONS

Foreword

Manual Identification-READ THIS FIRST!

General Information

Safety

Diagnostic Trouble Codes (DTCs)

Engine Control Unit (ECU) Diagnostic Trouble Codes

Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes

Hydraulic Control Unit (HCU) Diagnostic Trouble Codes

Left Joystick Controller (JSL) Diagnostic Trouble Codes

Right Joystick Controller (JSR) Diagnostic Trouble Codes

Sealed Switch Module (SSM) Diagnostic Trouble Codes

Vehicle Control Unit (VCU) Diagnostic Trouble Codes

Operational Checkout Procedure

Operational Checkout Procedure

Engine

Theory of Operation

Diagnostic Information

Electrical System

System Information

System Diagrams

Sub-System Diagnostics

Monitor Operation

References

Power Train

Theory of Operation

Diagnostic Information

Tests

Hydraulic System

Theory of Operation

Diagnostic Information

Adjustments

Tests

Hydrostatic System

Theory of Operation

Diagnostic Information

Tests

Heating and Air Conditioning

Theory of Operation

Diagnostic Information

Tests

Dealer Fabricated Tools

318E (PIN:1T0318E***J249323-)

320E (PIN:1T0320E***J249291-)

TABLE OF CONTENTS - Expanded Views

9000 - GENERAL INFORMATION

01 - Safety

Add and Operate Attachments Safely

Avoid Backover Accidents

Avoid High-Pressure Fluids

Avoid High-Pressure Oils

Avoid Machine Tip Over

Avoid Unauthorized Machine Modifications

Avoid Work Site Hazards

Clean Debris from Machine

Clean Exhaust Filter Safely

Decommissioning Proper Recycling and Disposal of Fluids and Components

Drive Metal Pins Safely

Follow Safety Instructions

Handle Cab Door Safely

Handle Chemical Products Safely

Inspect and Maintain ROPS

Inspect Machine

Keep Riders Off Machine

Make Welding Repairs Safely

Operate Only If Qualified

Operating On Slopes

Operating or Traveling On Public Roads

Park and Prepare for Service Safely

Prepare for Emergencies

Prevent Battery Explosions

Prevent Fires

Prevent Unintended Machine Movement

Recognize Safety Information

Remove Paint Before Welding or Heating

Service Cooling System Safely

Start Only From Operator's Seat

Stay Clear of Moving Parts

Use and Maintain Seat Belt

Use Steps and Handholds Correctly

Wear Protective Equipment

Work In Ventilated Area

9001 - DIAGNOSTIC TROUBLE CODES (DTC)

10 - Engine Control Unit (ECU) Diagnostic Trouble Codes

000028.00 — Accelerator 3 _ Pedal

000028.01 — Accelerator 3 _ Pedal

000028.03 — Accelerator 3 _ Pedal

000028.04 — Accelerator 3 _ Pedal

000029.03 — Accelerator 2 _ Pedal

000029.04 — Accelerator 2 _ Pedal

000091.03 — Acceleration _ Sensor 1

000091.04 — Acceleration _ Sensor 1

000167.01 — Charge _ Alarm

000167.05 — Charge _ Alarm

000237.13 — Vehicle Identification _ Number

000237.31 — Vehicle Identification _ Number

001485.02 — Main Relay _ ECU

001485.07 — Main Relay _ ECU

003695.14 — Exhaust Filter Cleaning Inhibited By Operator Interface

522243.05 — Start Assist _ Relay

522243.06 — Start Assist _ Relay

522590.12 — Internal _ Supply 1

522596.09 — CAN Comm _ TSC1

522597.09 — TSC1 CAN _ Message

522599.09 — Y_RSS CAN _ Message

522600.09 — Y_EC CAN _ Message

522601.09 — Y_RSS CAN _ Message

522618.09 — EBC1 CAN _ Message

522619.09 — Y_DPFIF CAN _ Message

522623.07 — Accelerator 1-2 Sensor

522624.07 — Accelerator 1-2 Sensor

522744.04 — Internal Driver _ Circuit

522994.04 — Internal Driver _ Circuit

Engine Control Unit (ECU) Diagnostic Trouble Codes

20 - Chassis Control Unit (CCU) Diagnostic Trouble Codes

20 - Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes

000070.02 — Park Brake _ Release Input

000070.04 — Park Brake _ Release Input

000096.03 — Fuel Level _ Sensor

000096.04 — Fuel Level _ Sensor

000158.00 — System Voltage

000158.01 — System Voltage

000162.04 — 2-Speed _ Switch Input

000234.14 — Software Mismatch

000920.05 — Alarm Output

000920.06 — Alarm Output

001196.11 — Anti Theft

001504.04 — Seat Switch _ Input

002000.09 — No ECU Data _ On CAN Bus

002142.09 — No SSM Data _ On CAN Bus

002228.09 — No HCU Data _ On CAN Bus

003413.04 — Door Switch _ Input

003597.03 — 5 Volt Sensor _ Supply 1

003597.04 — 5 Volt Sensor _ Supply 1

521050.04 — Aux Flow On-Off _ Switch Input

521197.04 — Courtesy Light _ Switch Input

522379.05 — Park Brake _ Release Output

522379.06 — Park Brake _ Release Output

522398.02 — Park Brake Run _ Switch Input

522398.04 — Park Brake Run _ Switch Input

522826.00 — Fan Purge _ Switch Input

522826.04 — Fan Purge _ Switch Input

522827.04 — Fan Auto _ Switch Input

522828.03 — Creep Mode _ Switch Input

522828.04 — Creep Mode _ Switch Input

522828.07 — Creep Mode _ Switch Input

522859.04 — Lap Bar _ Switch Input

523217.06 — Hydraulic Valve _ Power 3 to HCU

523218.06 — Propel Valve _ Power 2 to HCU

523219.06 — Hydraulic Valve _ Power Output

523693.03 — Aux Hyd _ Channel 1 Input

523693.04 — Aux Hyd _ Channel 1 Input

523694.03 — Aux Hyd _ Channel 2 Input

523694.04 — Aux Hyd _ Channel 2 Input

523694.12 — Aux Hyd _ Channel 2 Input

523822.04 — High Flow _ Switch Input

523935.05 — Aux Hyd _ Extend Output

523935.06 — Aux Hyd _ Extend Output

523941.05 — Aux Hyd _ Retract Output

523941.06 — Aux Hyd _ Retract Output

523948.05 — Ride Control 1 _ Solenoid Current

523948.06 — Ride Control 1 _ Solenoid Current

523949.05 — Ride Control 2 _ Solenoid Current

523949.06 — Ride Control 2 _ Solenoid Current

524225.04 — Remote Start _ Input

524264.11 — Checksum Error

Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes

30 - Hydraulic Control Unit (HCU) Diagnostic Trouble Codes

000630.13 — Cal Missing _ Or Incomplete

001594.00 — Left Speed _ Sensor Input

001594.01 — Left Speed _ Sensor Input

001594.02 — Left Speed _ Sensor Input

001594.14 — Left Speed _ Sensor Input

001595.00 — Right Speed _ Sensor Input

001595.01 — Right Speed _ Sensor Input

001595.02 — Right Speed _ Sensor Input

001595.14 — Right Speed _ Sensor Input

002201.09 — Right Joystick _ CAN Data

002213.09 — Left Joystick _ CAN Data

002660.07 — Right Joystick _ X-Axis

002661.07 — Right Joystick _ Y-Axis

002697.07 — Left Joystick _ X-Axis

002698.07 — Left Joystick _ Y-Axis

516193.03 — Left Foot Pedal _ Signal 1

516193.04 — Left Foot Pedal _ Signal 1

516193.07 — Left Foot Pedal _ Signal 1

516193.16 — Left Foot Pedal _ Signal 1

516193.18 — Left Foot Pedal _ Signal 1

516194.03 — Left Foot Pedal _ Signal 2

516194.04 — Left Foot Pedal _ Signal 2

516195.03 — Right Foot Pedal _ Signal 2

516195.04 — Right Foot Pedal _ Signal 2

516196.03 — Right Foot Pedal _ Signal 1

516196.04 — Right Foot Pedal _ Signal 1

516196.07 — Right Foot Pedal _ Signal 1

516196.16 — Right Foot Pedal _ Signal 1

516196.18 — Right Foot Pedal _ Signal 1

520652.05 — Bucket Curl _ Solenoid Current

520652.06 — Bucket Curl _ Solenoid Current

520652.16 — Bucket Curl _ Solenoid Current

520653.05 — Bucket Dump _ Solenoid Current

520653.06 — Bucket Dump _ Solenoid Current

520653.16 — Bucket Dump _ Solenoid Current

522377.03 — Boom Sensor _ Signal 1

522377.04 — Boom Sensor _ Signal 1

522377.12 — Boom Sensor _ Signal 1

522377.13 — Boom Sensor _ Signal 1

522436.03 — Bucket Sensor _ Signal 1

522436.04 — Bucket Sensor _ Signal 1

522436.12 — Bucket Sensor _ Signal 1

522436.13 — Bucket Sensor _ Signal 1

522437.03 — Bucket Sensor _ Signal 2

522437.04 — Bucket Sensor _ Signal 2

522447.05 — Right Pump _ Fwd Sol Current

522447.06 — Right Pump _ Fwd Sol Current

522447.16 — Right Pump _ Fwd Sol Current

522448.05 — Right Pump _ Rev Sol Current

522448.06 — Right Pump _ Rev Sol Current

522448.16 — Right Pump _ Rev Sol Current

522449.05 — Left Pump _ Rev Sol Current

522449.06 — Left Pump _ Rev Sol Current

522449.16 — Left Pump _ Rev Sol Current

522450.05 — Left Pump _ Fwd Sol Current

522450.06 — Left Pump _ Fwd Sol Current

522450.16 — Left Pump _ Fwd Sol Current

523217.03 — Hydraulic Valve _ Power 3 to HCU

523217.04 — Hydraulic Valve _ Power 3 to HCU

523218.03 — Propel Valve _ Power 2 to HCU

523218.04 — Propel Valve _ Power 2 to HCU

523219.03 — Hydraulic Valve _ Power 1 to HCU

523219.04 — Hydraulic Valve _ Power 1 to HCU

523378.03 — Boom Sensor _ Signal 2

523378.04 — Boom Sensor _ Signal 2

523411.05 — Boom Down _ Solenoid Current

523411.06 — Boom Down _ Solenoid Current

523411.16 — Boom Down _ Solenoid Current

523414.05 — Boom Up _ Solenoid Current

523414.06 — Boom Up _ Solenoid Current

523414.16 — Boom Up _ Solenoid Current

Hydraulic Control Unit (HCU) Diagnostic Trouble Codes

40 - Left Joystick Controller (JSL) Diagnostic Trouble Codes

002697.03 — Left Joystick _ X-Axis

002697.04 — Left Joystick _ X-Axis

002697.13 — Left Joystick _ X-Axis

002697.14 — Left Joystick _ X-Axis

002698.03 — Left Joystick _ Y-Axis

002698.04 — Left Joystick _ Y-Axis

002698.13 — Left Joystick _ Y-Axis

002698.14 — Left Joystick _ Y-Axis

Left Joystick Controller (JSL) Diagnostic Trouble Codes

50 - Right Joystick Controller (JSR) Diagnostic Trouble Codes

002660.03 — Right Joystick _ X-Axis

002660.04 — Right Joystick _ X-Axis

002660.13 — Right Joystick _ X-Axis

002660.14 — Right Joystick _ X-Axis

002661.03 — Right Joystick _ Y-Axis

002661.04 — Right Joystick _ Y-Axis

002661.13 — Right Joystick _ Y-Axis

002661.14 — Right Joystick _ Y-Axis

Right Joystick Controller (JSR) Diagnostic Trouble Codes

60 - Sealed Switch Module (SSM) Diagnostic Trouble Codes

0000629.12 — Controller Fault

002033.09 — VCU CAN Comm

002634.04 — Ignition Relay

002634.05 — Ignition Relay

523850.04 — SSM Button 15

523850.09 — SSM Button 15

523852.04 — SSM Button 14

523852.09 — SSM Button 14

523854.04 — SSM Button 13

523854.09 — SSM Button 13

523855.04 — SSM Button 12

523855.09 — SSM Button 12

523856.04 — SSM Button 11

523856.09 — SSM Button 11

523857.04 — SSM Button 10

523857.09 — SSM Button 10

523858.04 — SSM Button 9

523858.09 — SSM Button 9

523860.04 — SSM Button 8

523860.09 — SSM Button 8

523861.04 — SSM Button 7

523861.09 — SSM Button 7

523862.04 — SSM Button 6

523862.09 — SSM Button 6