John Deere 700J Crawler Dozer Operator's Manual OMT211725 PDF Download - MJODOMT211725.zip

The full Operator's Manual covering the John Deere 700J Crawler Dozer.

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PRODUCT DETAILS:

Total Pages: 323 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English French Spanish

TABLE OF CONTENTS

Section 1-1: Safety—Safety and Operator Conveniences....11

Safety and Operator Convenience Features....12

Section 1-2: Safety—General Precautions....13

Recognize Safety Information....14

Follow Safety Instructions....15

Operate Only If Qualified....16

Wear Protective Equipment....17

Use and Maintain Seat Belt....18

Avoid Unauthorized Machine Modifications....19

Inspect Machine....20

Stay Clear of Moving Parts....21

Avoid High-Pressure Fluids....22

Avoid High-Pressure Oils....23

Work In Ventilated Area....24

Prevent Fires....25

Prevent Battery Explosions....26

Handle Chemical Products Safely....27

Dispose of Waste Properly....28

Prepare for Emergencies....29

Add Cab Guarding For Special Uses....30

Clean Debris from Machine....31

Section 1-3: Safety—Operating Precautions....32

Start Only From Operator's Seat....33

Prevent Unintended Machine Movement....34

Avoid Worksite Hazards....35

Keep Riders Off Machine....37

Avoid Backover Accidents....38

Avoid Machine Tip Over....39

Section 1-4: Safety—Maintenance Precautions....40

Park And Prepare For Service Safely....41

Service Cooling System Safely....42

Remove Paint Before Welding or Heating....43

Make Welding Repairs Safely....44

Drive Metal Pins Safely....45

Section 1-5: Safety—Safety Signs....47

Safety Signs....47

Replace Safety Signs....48

Section 2-1: Operation—Operator's Station....49

Instrument Panel....50

Instrument Panel Functions....52

Warm-Up Indicator....54

Transmission Controller Display Window....55

Air Conditioning and Cab Heater....59

Windshield Wiper and Washer Controls....60

Horn Switch....61

Operating Cab Lights—If Equipped....62

Side Windows—Secondary Exits....64

Adjust Deluxe Mechanical Suspension Seat—If Equipped....65

Adjust Air Suspension Seat—If Equipped....67

Adjust Armrest....68

Battery Disconnect Switch—If Equipped....69

Under-Seat Heater—If Equipped....70

Section 2-2: Operation—Operating The Machine....71

Inspect Machine Daily Before Starting....72

Check Instruments Before Starting....74

Starting the Engine....306

Starting Fluid (Cold Weather Starting Aid)—If Equipped....78

Using Coolant Heater—If Equipped....80

Operating Fuel-Fired Coolant Heater—If Equipped....81

Engine Warm-Up....91

Cold Weather Warm-Up....92

Transmission Speed Reverse Ratio Knob....93

Transmission Control Lever (TCL)....94

Driving the Machine....95

Steering the Machine....97

Using Engine Speed Control Knob....98

Travel Speed Using Transmission Control Lever (TCL)....99

Decelerator/Brake Pedal....100

Using Park Lock Lever....101

Stopping the Machine....102

Parking the Machine....103

Operating in Water and Mud....105

Blade Pitch Operation....106

Blade Pitch Linkage Adjustment....107

Operating Blade....108

Tilting Blade....109

Angling Blade....110

Avoid Track Damage....332

Operating 4000S Winch—If Equipped....112

Fasten Cable to Winch Drum—4000S Series....115

Winch Free Spool Drag Adjustment....119

Loading Machine on a Trailer....120

Releasing Park Brake to Tow the Machine....122

Section 3-1: Maintenance—Machine....127

Diesel Fuel....128

Lubricity of Diesel Fuel....130

Handling and Storing Diesel Fuel....131

Biodiesel Fuel....132

Testing Diesel Fuel....134

Minimizing the Effect of Cold Weather on Diesel Engines....135

Alternative and Synthetic Lubricants....137

Diesel Engine Oil — Non-Emissions Certified and Certified Tier 1 and Stage I....138

Track Rollers, Front Idler and Carrier Roller Oil....140

Transmission and Hydraulic Oil....141

Final Drive Oil....142

Winch Oil....143

Multipurpose Extreme Pressure (EP) Grease....144

Diesel Engine Coolant (engine with wet sleeve cylinder liners)....145

Section 3-2: Maintenance—Periodic Maintenance....147

Service Your Machine at Specified Intervals....148

Check the Hour Meter Regularly....149

Prepare Machine for Maintenance....150

Fuel Tank....151

Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit....152

Service Intervals....153

Required Parts....155

Section 3-3: Maintenance—As Required....157

Inspect Serpentine Belt....158

Check Track Sag....160

Adjust Track Sag....162

Clean or Replace Cab Fresh Air Filter....164

Clean or Replace Cab Recirculating Air Filter....165

Section 3-4: Maintenance—Every 10 Hours or Daily....166

Check Coolant Level....167

Grease Track Frame Crossbar and C-Frame Pivots....169

Grease Dozer Linkage....170

Check Engine Oil Level....172

Draining Fuel and Water Separator Sediment....174

Check Hydraulic Oil Level....175

Check Transmission Oil Level....176

Clean Air Cleaner Dust Unloader Valve....177

Check Winch Oil—If Equipped....178

Section 3-5: Maintenance—Initial Service - 250 Hours....179

Change Engine Break-In Oil and Filter....180

Section 3-6: Maintenance—Every 250 Hours....181

Check Final Drive Oil Level....182

Check and Adjust Blade Pivot Clearance—If Equipped....183

Take Engine Oil Sample....185

Section 3-7: Maintenance—Every 500 Hours....186

Check Air Intake Hose....187

Replace Primary Fuel Filter....188

Replace Final Fuel Filter....190

Check Battery Electrolyte Level and Terminals....192

Check Coolant Conditioner in Radiator....195

Change Engine Oil and Filter....197

Blade Pivot Shim Adjustment....199

Change Winch Oil Filter—If Equipped....201

Take Fluid Samples....203

Section 3-8: Maintenance—Every 1000 Hours....204

Clean Engine Crankcase Ventilation Tube....205

Change Final Drive Oil....206

Check Track Frame Pivot Oil Level....208

Replace Air Cleaner Elements....209

Replace Air Cleaner Dust Unloader Valve....211

Change Winch Oil and Filter—If Equipped....212

Clean or Replace Winch Hydraulic Breather Filter—If Equipped....215

Check Coolant....216

Section 3-9: Maintenance—Every 2000 Hours....217

Adjust Engine Valve Lash (Clearance)....218

Change Hydraulic Oil and Filter....219

Change Transmission Oil and Filter....222

Section 3-10: Maintenance—Every 4500 Hours....225

Replace Engine Crankshaft Dampener....226

Section 4-1: Miscellaneous—Machine....227

Opening and Closing the Grille....228

Drain the Cooling System....230

Fill the Cooling System....232

Clean the Engine Air Precleaner Screen....234

Do Not Service or Adjust Injection Nozzles or Injection Pump....235

Cleaning Dusty Primary Element....236

Precautions for Alternator and Regulator....237

Handling, Checking and Servicing Batteries Carefully....238

Using Booster Batteries—12 Volt System....241

Using Booster Batteries—24-Volt System....244

Using Battery Charger....245

Replacing Batteries....247

Removing Batteries....249

Fuse Specifications for ROPS Units....251

Fuse Specifications for Cab Machines—If Equipped....253

Lubricating Door Latches....255

Check Air Conditioner Refrigerant Level—If Equipped....256

Track Sag General Information....257

Check and Adjust Idler Vertical Movement....259

Checking Track Carrier Roller Oil Level....261

Check Front Idler Oil Level....263

Adding Oil to Track Roller....264

Do Not Service Control Valves and Cylinders....265

Checking Neutral Start System....266

Check Fuel-Fired Coolant Heater Exhaust Tube—If Equipped....268

Keep ROPS Installed Properly....269

Checking Track Shoe Cap Screw Torque....270

Hardware Torque Specifications....272

Metric Bolt and Screw Torque Values....273

Unified Inch Bolt and Screw Torque Values....275

Section 4-2: Miscellaneous—Operational Checkout....278

Operational Checkout....278

Section 4-3: Miscellaneous—Troubleshooting....304

Troubleshooting Procedure....305

Engine....306

Electrical System....310

Hydraulic System....313

Hydrostatic Transmission....314

Gauges and Indicators....316

Access Diagnostic Trouble Codes (DTCs)....318

Engine Control Unit (ECU) Diagnostic Trouble Codes....321

Monitor Display Unit (MDU) Diagnostic Trouble Codes....323

Transmission Controller Unit (TCU) Diagnostic Trouble Codes....325

Section 4-4: Miscellaneous—Storage....329

Prepare Machine for Storage....330

Avoid Track Damage....332

Monthly Storage Procedure....333

Section 4-5: Miscellaneous—Machine Numbers....335

Record Product Identification Number (PIN)....336

Record Engine Serial Number....337

Keep Machines Secure....338

Keep Proof of Ownership....339

Section 4-6: Miscellaneous—Specifications....340

700J Crawler Dozer Dimensions....341

700J Crawler Dozer Specifications....344

700J Crawler Dozer Weights....347

700J Dozer Drain and Refill Capacities....348

4000S Winch....349

John Deere 700J Crawler Dozer Operator's Manual (OMT211725)