John Deere 640H & 648H Skidder Test & Diagnosis Manual (TM11795) PDF - MJODTM11795.zip
Full Diagnostics & Testing Service Manual featuring electrical schematics for the John Deere 640H and 648H Skidder, packed with shop-level guidance for maintaining, troubleshooting, overhauling, and servicing these machines the way trained technicians do.
The John Deere 640H and 648H Skidder Diagnostics & Tests service manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM11795 - John Deere 640H and 648H Skidder Technical Manual (Diagnosis & Tests).pdf
TM11795 - John Deere 640H and 648H Skidder Technical Manual (Diagnosis & Tests).epub
PRODUCT DETAILS:
Total Pages: 1,624 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
tm11795 - 640H Cable and 648H Grapple Skidder
Table of Contents
Foreword
Technical Information Feedback Form
Section 9000: General Information
Group 01: Safety
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Fluids
Avoid High-Pressure Oils
Do Not Use Starting Fluid
Work In Ventilated Area
Prevent Fires
Prevent Battery Explosions
Handle Chemical Products Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Prepare for Emergencies
Clean Debris from Machine
Use Steps and Handholds Correctly
Start Only From Operator's Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Avoid Work Site Hazards
Operate Machine Safely
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tip Over
Operating on Slopes
Operating or Traveling On Public Roads
Inspect and Maintain ROPS
Keep the Operator Protective Structure (OPS) in Place
Add and Operate Attachments Safely
Park and Prepare for Service Safely
Service Tires Safely
Service Cooling System Safely
Service Accumulator Systems Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Section 9001: Diagnostic Trouble Codes (DTC)
Group 10: Engine Control Unit (ECU) Diagnostic Trouble Codes
Engine Control Unit (ECU) Diagnostic Trouble Codes
000091.09 - CAN Throttle Message Missing or Late
000190.00 - Engine Overspeed Extreme
000190.16 - Engine Overspeed Moderate
000676.03 - Glow Plug Relay Out of Range High
000676.05 - Glow Plug Relay Out of Range Low
001075.05 - Low Pressure Fuel Pump Out of Range Low
001075.06 - Low Pressure Fuel Pump Out of Range High
002003.09 - TCU Communication Data Error
002003.13 - TCU Communication Calibrate Error
002017.09 - SDM Communication Data Error
002017.13 - SDM Communication Calibrate Error
Group 20: Transmission Control Unit (TCU) Diagnostic Trouble Codes
Transmission Control Unit (TCU) Diagnostic Trouble Codes
000158.03 - Switched Power Out of Range High
000161.02 - Transmission Input Speed Sensor Erratic or Bad Data
000177.00 - Transmission Oil Temperature High
000177.03 - Transmission Oil Temperature Sensor Out of Range High
000177.04 - Transmission Oil Temperature Sensor Out of Range Low
000191.02 - Transmission Output Speed Data Invalid
000525.02 - Shift Parameter Erratic or Bad Data
000774.04 - Bump Up Shift Switch Short to Ground
000775.04 - Bump Down Shift Switch Short to Ground
000777.03 - Lockup Clutch Out of Range High
000777.05 - Lockup Clutch Out of Range Low
003509.04 - Sensor Supply #1 Out of Range Low
003510.04 - Sensor Supply #2 Out of Range Low
003511.04 - Sensor Supply #3 Out of Range Low
003512.04 - Sensor Supply #4 Out of Range Low
522002.31 - Upshift and Downshift Inputs Active
522003.31 - Neutral, Forward, and Reverse Inputs Passive
522004.04 - Park and Not Park Active Out of Range Low
522005.03 - Park and Not Park Active Out of Range High
522151.31 - Shifter Neutral and Forward Inputs Active
522153.31 - Shifter Neutral and Reverse Inputs Active
522169.04 - Gear Enable/Differential Lock Switch Out of Range
522252.00 - Clutch #1 Hold Value Out of Range High
522252.01 - Clutch #1 Hold Value Out of Range Low
522253.00 - Clutch #2 Hold Value Out of Range High
522253.01 - Clutch #2 Hold Value Out of Range Low
522254.00 - Clutch #3 Hold Value Out of Range High
522254.01 - Clutch #3 Hold Value Out of Range Low
522255.00 - Clutch #4 Hold Value Out of Range High
522255.01 - Clutch #4 Hold Value Out of Range Low
522256.00 - Clutch A Hold Value Out of Range High
522256.01 - Clutch A Hold Value Out of Range Low
522257.00 - Clutch B Hold Value Out of Range High
522257.01 - Clutch B Hold Value Out of Range Low
522258.00 - Clutch C Hold Value Out of Range High
522258.01 - Clutch C Hold Value Out of Range Low
522259.00 - Clutch D Hold Value Out of Range High
522259.01 - Clutch D Hold Value Out of Range Low
522284.02 - Transmission Cylinder Speed Data Invalid
522398.12 - Not Park and Park Pressure Inputs Active
522414.03 - Clutch D Out of Range High
522414.05 - Clutch D Out of Range Low
522507.14 - Calibrate While Inching
523655.03 - Forward and Reverse Inputs Active
523697.04 - Inching Pedal Top of Clutch Switch Short to Ground
523967.09 - Top of Clutch Input Passive Abnormal Data Rate
523699.31 - Speed Clutch Slippage
523700.16 - Inching Pedal Limit Exceeded
523700.31 - Directional Clutch Slippage
523708.02 - Inching Pedal Switch Module Data Invalid
523708.04 - Inching Pedal Bottom of Clutch Switch Short to Ground
523712.31 - Park Brake Not Set During Calibration
523717.31 - Holding Clutch Unexpected Response
523718.31 - Cylinder Speed Invalid During Calibration
523720.00 - Clutch D Fill Out of Range High
523720.01 - Clutch D Fill Out of Range Low
523721.00 - Clutch C Fill Out of Range High
523721.01 - Clutch C Fill Out of Range Low
523722.00 - Clutch B Fill Out of Range High
523722.01 - Clutch B Fill Out of Range Low
523723.00 - Clutch A Fill Out of Range High
523723.00 - Clutch A Fill Out of Range Low
523724.00 - Clutch 4 Fill Out of Range High
523724.01 - Clutch 4 Fill Out of Range Low
523725.00 - Clutch 3 Fill Out of Range High
523725.01 - Clutch 3 Fill Out of Range Low
523726.00 - Clutch 2 Fill Out of Range High
523726.01 - Clutch 2 Fill Out of Range Low
523727.00 - Clutch 1 Fill Out of Range High
523727.01 - Clutch 1 Fill Out of Range Low
523728.31 - Unexpected Cylinder Speed REV Calibration
523729.31 - Unexpected Cylinder Speed FWD Calibration
523730.31 - No Cylinder Speed Calibration
523731.31 - Output Speed During Calibration
523732.31 - Engine Speed Too Low During Calibration
523733.31 - Engine Speed Too High During Calibration
523747.14 - Not Park and Park Pressure Inputs Passive
523761.03 - Clutch 4 Out of Range High
523761.05 - Clutch 4 Out of Range Low
523762.03 - Clutch 3 Out of Range High
523762.05 - Clutch 3 Out of Range Low
523763.03 - Clutch 2 Out of Range High
523763.05 - Clutch 2 Out of Range Low
523764.03 - Clutch 1 Out of Range High
523764.05 - Clutch 1 Out of Range Low
524029.00 - Inching Pedal Sensor Short to Power
524029.01 - Inching Pedal Sensor Open or Short to Ground
524127.04 - Declutch Pressure Switch Out of Range Low
524271.03 - Clutch C Out of Range High
524271.05 - Clutch C Out of Range Low
524272.03 - Clutch B Out of Range High
524272.05 - Clutch B Out of Range Low
524273.03 - Clutch A Out of Range High
524273.05 - Clutch A Out of Range Low
Group 30: Standard Display Monitor (SDM) Diagnostic Trouble Codes
Standard Display Monitor (SDM) Diagnostic Trouble Codes
000096.03 - Fuel Level Sensor Out of Range High
000096.04 - Fuel Level Sensor Out of Range Low
000107.00 - Engine Air Filter Restriction Data Above Normal
000126.00 - Transmission Oil Filter Restriction Data Above Normal
000158.00 - System Voltage Data Above Normal
000158.01 - System Voltage Data Below Normal
001508.00 - Hydraulic Reservoir Oil Temperature Sensor Data Above Normal
001508.03 - Hydraulic Reservoir Oil Temperature Sensor Out of Range High
001508.04 - Hydraulic Reservoir Oil Temperature Sensor Out of Range Low
001508.16 - Hydraulic Oil Temp Sensor Moderately High Value
001713.00 - Hydraulic Oil Filter Restriction Data Above Normal
002000.09 - ECU Communication Data Error
002000.13 - ECU Communication Calibrate Error
002003.09 - TCU Communication Data Error
Group 40: Flex Load Controller (FLC) Diagnostic Trouble Codes
000111.01 - Engine Coolant Level Low
000589.01 - Alternator Speed Slow
000746.05 - Differential Lock Open Circuit
000746.06 - Differential Lock Short to Ground
000977.05 - Reversing Fan Open Circuit
000977.06 - Reversing Fan Short to Ground
001071.03 - Proportional Fan Solenoid Short to Power
001071.05 - Proportional Fan Solenoid Open Circuit or Short to Ground
001550.05 - Air Conditioner Clutch Open Circuit
001550.06 - Air Conditioner Clutch Short to Ground
002000.09 - CAN Communication Lost for ECU
002017.09 - CAN Communication Lost for SDM
002141.09 - CAN Communication Lost for SSM
522170.04 - Tong Squeeze Switch Short to Ground
522171.04 - Tong Close Switch Short to Ground
522172.04 - Tong Open Switch Short to Ground
522174.04 - Grapple Rotate CCW Switch Short to Ground
522175.04 - Grapple Rotate CW Switch Short to Ground
522176.04 - Secondary Steering Pressure Switch Short to Ground
522177.05 - Tong Close Solenoid Open Circuit
522177.06 - Tong Close Solenoid Short to Ground
522178.05 - Tong Open Solenoid Open Circuit
522178.06 - Tong Open Solenoid Short to Ground
522179.05 - Grapple Rotate CCW Solenoid Open Circuit
522179.06 - Grapple Rotate CCW Solenoid Short to Ground
522180.05 - Grapple Rotate CW Solenoid Open Circuit
522180.06 - Grapple Rotate CW Solenoid Short to Ground
522311.05 - Rear Washer Pump Open Circuit
522311.06 - Rear Washer Pump Short to Ground
522312.05 - Front Washer Pump Open Circuit
522312.06 - Front Washer Pump Short to Ground
522426.04 - Rear Wiper Park Short to Ground
522427.04 - Front Wiper Park Short to Ground
522433.05 - Rear Wiper Open Circuit
522433.06 - Rear Wiper Short to Ground
522434.05 - Front Wiper Low Speed Open Circuit
522434.06 - Front Wiper Low Speed Short to Ground
522435.05 - Front Wiper High Speed Open Circuit
522435.06 - Front Wiper High Speed Short to Ground
523577.05 - Secondary Steering Open Circuit
523577.06 - Secondary Steering Short to Ground
523795.05 - Dual Mode Steering Open Circuit
523795.06 - Dual Mode Steering Short to Ground
524097.03 - Accelerator Pedal Short to Power
524097.04 - Accelerator Pedal Open or Short to Ground
Group 50: Sealed Switch Module (SSM) Diagnostic Trouble Codes
Sealed Switch Module (SSM) Diagnostic Trouble Codes
002033.09 - SSM Lost Communications
520752.04 - SSM Button 17 Stuck
520752.09 - SSM Button 17 No CAN Message
520753.04 - SSM Button 18 Stuck
520753.09 - SSM Button 18 No CAN Message
520754.04 - SSM Button 19 Stuck
520754.09 - SSM Button 19 No CAN Message
520755.04 - SSM Button 20 Stuck
520755.09 - SSM Button 20 No CAN Message
523335.04 - SSM Button 25 Stuck
523335.09 - SSM Button 25 No CAN Message
523336.04 - SSM Button 24 Stuck
523336.09 - SSM Button 24 No CAN Message
523338.04 - SSM Button 23 Stuck
523338.09 - SSM Button 23 No CAN Message
523339.04 - SSM Button 22 Stuck
523339.09 - SSM Button 22 No CAN Message
523340.04 - SSM Button 21 Stuck
523340.09 - SSM Button 21 No CAN Message
523849.04 - SSM Button 16 Stuck
523849.09 - SSM Button 16 No CAN Message
523850.04 - SSM Button 15 Stuck
523850.09 - SSM Button 15 No CAN Message
523852.04 - SSM Button 14 Stuck
523852.09 - SSM Button 14 No CAN Message
523854.04 - SSM Button 13 Stuck
523854.09 - SSM Button 13 No CAN Message
523855.04 - SSM Button 12 Stuck
523855.09 - SSM Button 12 No CAN Message
523856.04 - SSM Button 11 Stuck
523856.09 - SSM Button 11 No CAN Message
523857.04 - SSM Button 10 Stuck
523857.09 - SSM Button 10 No CAN Message
523858.04 - SSM Button 9 Stuck
523858.09 - SSM Button 9 No CAN Message
523860.04 - SSM Button 8 Stuck
523860.09 - SSM Button 8 No CAN Message
523861.04 - SSM Button 7 Stuck
523861.09 - SSM Button 7 No CAN Message
523862.04 - SSM Button 6 Stuck
523862.09 - SSM Button 6 No CAN Message
523863.04 - SSM Button 5 Stuck
523863.09 - SSM Button 5 No CAN Message
523864.04 - SSM Button 4 Stuck
523864.09 - SSM Button 4 No CAN Message
523865.04 - SSM Button 3 Stuck
523865.09 - SSM Button 3 No CAN Message
523867.04 - SSM Button 2 Stuck
523867.09 - SSM Button 2 No CAN Message
523868.04 - SSM Button 1 Stuck
523868.09 - SSM Button 1 No CAN Message
Group 60: Bump Shift Controller (BSC) Diagnostic Trouble Codes
003651.03 - FNR Sensor Circuit Fault
003651.04 - FNR Sensor Circuit Fault
003651.13 - FNR Sensor Calibration Fault
516205.02 - FNR Signal Data Erratic or Intermittent
003654.03 - FNR Sensor Circuit Fault
003654.04 - FNR Sensor Circuit Fault
003654.13 - FNR Sensor Calibration Fault
Section 9005: Operational Checkout Procedure
Group 10: Operational Checkout Procedure
Operational Checkout
Section 9010: Engine
Group 05: Theory of Operation
PowerTech Plus™ 6.8L (6068) John Deere Engine—6.8L Tier 3/Stage IIIA
PowerTech Plus™ 6.8L (6068) John Deere Engine—6.8L Stage II