John Deere 6415 6615 Tractors Repair Technical Manual TM8130 Workshop Service PDF - MJODTM8130.zip
Full Service and Repair Workshop Guide covering John Deere Tractors Models 6415 and 6615, packed with the technical data you need to service, fix, and overhaul these machines just like a trained technician.
The John Deere Tractors Models 6415 and 6615 (South America) technical workshop and repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm8130 - 6415 and 6615 Tractors — Repair Technical Manual.pdf
Total Pages: 1,194 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
Safety
Safety Regulations
General Information
Specifications
Adjusting
Predelivery Inspection
Engine
Removing and Installing Engine
Fuel Systems, Air Intake, Cooling and Exhaust
Speed Control Link
Fuel System
Air Intake System
Cooling System
Exhaust System
Electrical System
Connectors
Wiring Harnesses
Charging Circuit
Starter Motor Circuit
Fuses, Relays and Switches
Monitoring Systems
Electrical Components
SyncroPlus Transmission
Removing and Installing Transmission Components
Transmission Selectors Control
Perma Clutch Module II
Gearbox
Creeper Transmission
Range Box - 20 Series
PowrQuad Transmission
Removing and Installing PowrQuad Module
PowrQuad Module
Drive Systems
Removing and Installing Component
U-Joint Shafts and Torsional Damper
Front-Wheel Drive Clutch
Differential
Hydraulic Pump Drive
Final Drives
PTO Options
Steering and Brakes
Hydrostatic Steering
Brake Valve
Rear Brakes
Hydraulic System
Rockshaft Controls
Hydraulic Pump and Charge Pump (PFC Hydraulic System)
Hydraulic Pump (PC Hydraulic System)
Valve Block
Rockshaft
Selective Control Valves and Quick Couplers
Miscellaneous
Removing and Installing Components
Main Chassis
Front Wheels, Rear Wheels and Fenders
Center Link Bracket and Swinging Drawbar
Operator's Cab
Removing and Installing Components
Air Conditioning System
Heating System
Operator's Cab
Special Tools (Dealer-Fabricated)
Special Tools (Dealer-Fabricated)
tm8130 - 6415 and 6615 Tractors — Repair Technical Manual
Table of Contents
Foreword
Section 05: Safety
Group 05: Safety Regulations
Live With Safety
Recognize Safety Information
Follow Safety Instructions
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Handle Batteries Safely
Prevent Acid Burns
Prepare for Emergencies
Remove Paint Before Welding or Heating
Avoid High-Pressure Fluids
Engine Coolant
Prevent Machine Runaway
Avoid Heating Near Pressurized Fluid Lines
Work In Ventilated Area
Wear Protective Clothing
Practice Safe Maintenance
Park Machine Safely
Use Proper Lifting Equipment
Support Machine Safely
Work in Clean Area
Illuminate Work Area Safely
Service Machines Safely
Use Proper Tools
Service Tires Safely
Safe Servicing of Front-Wheel Drive
Use Seat Belt Properly
Keep ROPS Installed Properly
Dispose of Waste Properly
Section 10: General Information
Group 05: Specifications
Engine
Cooling System
Injection Pump (Lucas)
Air Intake System
PTO
Clutch
SyncroPlus SYNCROPLUS is a registered trademark of the Deere & Company Transmission
POWRQUAD POWRQUAD is a registered trademark of the Deere & Company Transmission
Creeper Transmission
Hydraulic System
Brakes
Tires
Tractor Weight in Standard Configuration in kg (lb)
Dimensions
Electrical System
Capacities
Transmission and Hydraulic Oil
Front Wheel Drive Axle Oil
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Hydraulic System Unified Inch Fitting Torques
Hydraulic system metric fitting torques
Identification Number
Product Identification Number
Engine Serial Number
Transmission Serial Number SYNCROPLUS SYNCROPLUS is a registered trademark of the Deere & Company
POWRQUAD POWRQUAD is a registered trademark of the Deere & Company Transmission Serial Number
Front Wheel Drive Serial Number
POWRQUAD POWRQUAD is a registered trademark of the Deere & Company Differential Serial Number
Rear Final Drives Serial Number
Cab Serial Number
Operator's Station Serial Number
Sub-Assembly Serial Numbers
Group 10: Adjustment
Use of High-Pressure Washers
Preliminary Engine Test
Removing and Cleaning Main Air Filter Element
Checking Air Filter Safety Element
Installing Main Filter Element
Checking for Leaks in Air Intake System Connections
Checking for Plugging of Crankcase Vent Hose
Cleaning Radiator Screen
Checking Expansion Tank Cap
Checking for Leaks in Radiator
Checking Engine Thermostat
Checking Fuel Filter
Cleaning Water Separator
Run the Engine until it is Warm, and Check Engine Speeds
Checking Fuel Injection Pump Adjustment
Checking Engine Speed Control Link Adjustment
Cleaning Battery, Cables and Battery Box with a Clean Cloth
Checking Neutral Start Circuit
Checking Starter Motor
Checking Lighting Circuit
Final Engine Checks
Checking Tractor Operation
Group 15: PRE-DELIVERY INSPECTION
Predelivery Inspection
Section 20: Engine
Group 00: Removing and Installing Engine
Special or Essential Tools
Specifications
Removing Engine
Installing Engine
Section 30: Fuel System, Air Intake, Cooling and Exhaust Systems
Group 05: Speed Control Link
Hand Throttle Lever and Accelerator Pedal Adjustment
Speed Control Link Adjustment
Hand Throttle Lever - Exploded View
Accelerator Pedal, with Mechanical Speed Control
Accelerator Pedal Adjustment
Group 10: Fuel System
General information
Special Tool (Dealer Fabricated)
Removing Fuel Tank
Installing Fuel Tank
Replacing Fuel Gauge Sensor Unit
Replacing Fuel Transfer Pump
Replacing Fuel Filter
Bleeding Fuel System
Group 15: Air Intake System
General information
Air Filter - Exploded View
Replacing Air Filter Restriction Sensor
Group 20: Cooling system
General information
Specifications
Removing Radiator
Installing Radiator
Replacing Fan
Removing and Installing Expansion Tank
Removing and Installing Thermostat
Filling Cooling System with Coolant
Releasing Drive Belt Tension
Replacing Drive Belt
Replacing Drive Belt Tensioner
Repairing Fan Console
Group 30: Exhaust System
General information
Specifications
Exhaust to Upper Right-Hand Side
Section 40: Electrical System
Group 05: Connectors
Special Tools
General
Use of High-Pressure Washers
Disconnecting Electrical Circuits
Reconditioning Wire Ends
Installing a Terminal
WEATHER PACK connectors
METRI PACK connector with rear terminal lock
METRI PACK connector with Front Terminal Lock
METRIC PACK connectors
CAN BUS Terminating Resistor Connector
Electronic Control Unit Connectors
Connectors
CRIMP SNAP IN connectors
KOSTAL Connectors
DEUTSCH Connectors
Individual terminals
Fuse and Relay Boxes on Tractors with Operator's Cab
Fuse and Relay Box on Tractors with Cab and Open Operator Station
Group 10: Harnesses
Disconnecting Electrical Circuits
Location of Ground Points
Removing and Installing Wiring Harness W01 — Power Supply
Removing and Installing Wiring Harness W02 — Engine Wiring Harness (Open Operator's Station)
Removing and Installing W02 Wiring Harness — Engine Wiring Harness (Cab Tractors)
Removing and Installing Wiring Harness W03
Removing and Installing Wiring Harness W04 — Headlights
Removing and Installing Wiring Harness W08 — Open Operator's Station
Removing and Installing Wiring Harness W09 — Hood (Open Operator's Station)
Removing and Installing W19 Wiring Harness — Cab Roof
Removing and Installing W26 Wiring Harness — Fan and Air Conditioning
Removing and Installing Wiring Harness W28 — Front End of Transmission (Open Operator's Station)
Removing and Installing W28 Wiring Harness — Front End of Transmission (Cab Tractors)
Removing and Installing Wiring Harness W30 — Rear End of Transmission (Open Operator's Station)
Removing and Installing W30 Wiring Harness — Rear End of Transmission (Cab Tractors)
Removing and Installing Harness W31 — 7-Terminal Power Outlet Socket
Work Lights and Turn Signal Lights Wiring Harness (Tractor without Cab)
Windshield Wiper Harness - Rear
Group 15: Charging Circuit
Special Tools
Specifications
Replacing Alternator
Disconnecting Electrical Circuits
Removing/Installing Alternator
Removing/Installing Alternator Pulley
Group 20: Starter Motor Circuit
Specifications
Repairing Starter Motor
Disconnecting Electrical Circuits
Removing and Installing the Starter Motor
Group 25: Fuses, Relays and Switches
Note
Special Tools
Specifications
Removing Hood Covers
Disconnecting Electrical Circuits
Fuse and Relay Box - Cab Tractors
Fuse and Relay Box - Tractors with Open Operator Station
Replacing Main Fuses
Replacing Starter Motor Relay
Replacing Starter Switch
Replacing Brake Switches
Replacing Light Switch
Replacing Full/Low Beam Switch
Replacing Work Light Switches
Replacing Hazard Warning Light Switch
Replacing Turn Signal Switch
Replacing Horn Switch
Replacing Windshield Wiper and Windshield Washer Switch
Replacing Front-Wheel Drive Switch
Replacing Fan Switch
Replacing Differential Lock Switch
Replacing Rockshaft Remote Control Switch
Group 30: Monitoring Systems
Note
Note
Disconnecting Electrical Circuits
Replacing Engine Speed Sensor Unit (B01)
Replacing Engine Oil Pressure Sensor Unit (B04)
Replacing Coolant Temperature Gauge Sensor Unit (B08)
Group 40: Electrical Components
Note
Special Tools
Specifications