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John Deere 2025R & 2026R Compact Utility Tractors Diagnostic Repair Service Manual PDF (TM147619) - MJODTM147619.zip

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A fully comprehensive technical manual featuring electrical wiring schematics for the John Deere 2025R and 2026R Compact Utility Tractors, packed with the shop-level detail needed to diagnose, maintain, and repair these machines just like a seasoned professional technician (Diagnosis, Operation, Tests, Repair, Service, Troubleshooting).


Contained within this workshop technical service manual for the John Deere 2025R and 2026R Compact Utility Tractors:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


tm147619 - 2025R and 2026R Compact Utility Tractors Diagnostic and Repair Technical Manual.pdf


tm147619 - 2025R and 2026R Compact Utility Tractors Diagnostic and Repair Technical Manual.epub


Total Pages: 1,422 pages


File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)


Language: English


tm147619 - 2025R and 2026R Compact Utility Tractors Diagnostic and Repair Manual


Table of Contents


Foreword


Section 10: General Information


Group 05A: Safety


Work In Ventilated Area


Recognize Safety Information


Avoid Backover Accidents


Prevent Machine Runaway


Avoid Contact with Agricultural Chemicals


Clean Vehicle of Hazardous Pesticides


Use a Safety Chain


Work in Clean Area


Decommissioning — Proper Recycling and Disposal of Fluids and Components


Avoid Harmful Asbestos Dust


Avoid Hot Exhaust


Clean Exhaust Filter Safely


Handle Fuel Safely—Avoid Fires


Prepare for Emergencies


Handle Fluids Safely—Avoid Fires


Avoid High-Pressure Fluids


Install All Guards


Use Proper Lifting Equipment


Illuminate Work Area Safely


Live With Safety


Service Machines Safely


Support Machine Properly


Remove Paint Before Welding or Heating


Park Machine Safely


Stay Clear of Rotating Drivelines


Follow Safety Instructions


Use Proper Tools


Service Tires Safely


Keep ROPS Installed Properly


Construct Dealer-Made Tools Safely


Practice Safe Maintenance


Understand Signal Words


Replace Safety Signs


Avoid Heating Near Pressurized Fluid Lines


Wear Protective Clothing


Service Accumulator Systems Safely


Handling Batteries Safely


Handle Agricultural Chemicals Safely


Service Cooling System Safely


Use Steps and Handholds Correctly


Transport Tractor Safely


Group 05B: General References


Deliver Safely


Information Available in Sections, Groups and Subgroups


Glossary of Terms


Trademarks


Group 05C: Technical Specific References


Unified Inch Bolt and Screw Torque Values


Metric Bolt and Screw Torque Values


Metric Cap Screw Torque Values—Grade 7


Gasket Sealant Application


Service Recommendations for O-Ring Boss Fittings


Service Recommendations for Flat Face O-Ring Seal Fittings


Group 05D: Fuel and Lubricants


Diesel Fuel


Handling and Storing Diesel Fuel


Engine Oil


Alternative and Synthetic Lubricants


Lubricant Storage


Mixing of Lubricants


Grease


Transmission and Hydraulic Oil


Diesel Engine Coolant


Group 05E: Serial Number Locations


Serial Numbers


Machine Product Identification Number


Engine Serial Number


Transmission Serial Number


Section 20: Engine Repair


Group 05: Engine


Engine Removal and Installation


Valve Cover Removal and Installation


Rocker Arm and Push Rod Removal and Installation


Rocker Arm and Push Rod Disassemble and Assemble


Exhaust Manifold Removal and Installation


Cylinder Head Removal and Installation


Cylinder Head Disassemble and Assemble


Cylinder Head Reconditioning


Crankshaft Rear Oil Seal Removal and Installation


Remove and Install Crankshaft Rear Oil Seal Case Removal and Installation


Replace Crankshaft Front Oil Seal Removal and Installation


Timing Gear Cover Removal and Installation


Idler Gear Removal and Installation


Camshaft Followers Removal and Installation


Camshaft Removal and Installation


Camshaft, Gear, Bushing and Bore Inspection


Oil Pan and Strainer Removal and Installation


Connecting Rod Side Play Check


Crankshaft End Play Check


Connecting Rod Bearing Clearance Check


Crankshaft Main Bearing Clearance Check


Piston and Connecting Rod Removal


Piston and Connecting Rod Installation


Piston and Connecting Rod Disassemble


Piston and Connecting Rod Assemble


Cylinder Bore Inspection


Cylinder Boring


Crankshaft and Main Bearings Removal


Crankshaft and Main Bearings Installation


Flywheel Removal and Installation


Engine Back Plate Removal and Installation


Oil Pump Inspection


Group 10: Cooling System


Fan and Alternator Belt Removal and Installation


Radiator Removal and Installation


Water Pump Removal and Installation


Thermostat Removal and Installation


Coolant Temperature Sensor Removal and Installation


Block Heater Installation


Section 30: Fuel, Air Intake, and Exhaust Repair


Group 05: Fuel


Throttle Cable Removal and Installation


Fuel Transfer Pump Removal and Installation


Fuel Injection Nozzle Removal and Installation


Fuel Injection Nozzle Clean and Inspect


Fuel Injection Pump Removal


Fuel Injection Pump Installation


Fuel Shutoff Solenoid Removal and Installation


Fuel Filter Assembly Removal and Installation


Fuel Tank Removal and Installation


Group 10: Air Intake


Air Cleaner Assembly Removal and Installation


Intake Manifold


Group 20: Exhaust


Remove and Install Muffler


Exhaust Manifold


Section 40: Electrical Repair


Group 05: Connectors


Installation of Repair Wire Assembly (RWA)


Using High-Pressure Washers


Remove Connector Body from Blade Terminals


Replace WEATHER PACK™ Connector


Install WEATHER PACK™ Contact


Repair (Pull Type) METRI-PACK™ Connectors


Repair (Push Type) METRI-PACK™ Connectors


Exploded View—CINCH Flexbox Connectors


CINCH™ Flexbox Connectors


Repair DEUTSCH™ Connectors


Group 10: Battery, Starter and Alternator


Prevent Battery Explosions


Battery Removal and Installation


Starting Motor Removal and Installation


Starting Motor Disassembly and Assembly


Starting Motor Inspection/Test


Alternator Removal and Installation


Group 15: Electrical System Components


Instrument Control Cluster (ICC) Removal and Installation


Section 50: Drive Systems and Transmission Repair


Group 10: Power Train


Transmission Removal and Installation


Hydrostatic Drive Removal and Installation


Hydrostatic Drive Disassemble


Hydrostatic Drive Assemble


Range Transmission Removal and Installation


Hydrostatic Pedals and Linkage Removal and Installation


Hydrostatic Pedals Linkage Adjustment


Group 15: MFWD


MFWD Axle Removal and Installation


MFWD Axle Disassemble


MFWD Axle Assemble


MFWD Spindle Shaft Disassemble


MFWD Spindle Shaft Assemble


MFWD Differential Disassemble


MFWD Differential Assemble


MFWD Drive Shaft Removal


Group 20: Differential


Rear Axle Removal and Installation


Rear Differential Removal and Installation


Rear Differential Disassemble


Rear Differential Assemble


Group 25: PTO


PTO Valve Removal


PTO Clutch Removal


PTO Clutch Disassemble


PTO Clutch Assemble


PTO Clutch Installation


Rear PTO Driveshaft and Gears Removal


Rear PTO Driveshaft and Gears Installation


Mid PTO Driveshaft and Gears Removal


Mid PTO Driveshaft and Gears Installation


Section 60: Steering and Brake Repair


Group 05: Steering


Steering Wheel Removal and Installation


Steering Cylinder Removal and Installation


Tilt Steering Column Removal and Installation


Tilt Steering Column Disassemble and Assemble


Steering Control Unit (SCU) Removal and Installation


Tie Rod Removal and Installation


Group 10: Brake


Brake Assembly Removal


Brake Assembly Installation


Brake Pedal Linkage Removal and Installation


Brake Pedal Linkage Adjustment


Section 70: Hydraulics Repair


Group 10: Hydraulic Pump and Filter


Hydraulic Pump Removal and Installation


Hydraulic Pump Disassemble


Hydraulic Pump Assemble


Oil Cooler Removal and Installation


Group 15: Rockshaft


Rockshaft Housing Removal


Rockshaft Housing Installation


Rockshaft Disassemble


Rockshaft Assemble


Rockshaft Position Feedback Disassemble


Rockshaft Position Feedback Assemble


Rockshaft Lift Arm Removal and Installation


Group 20: Range Control and Three Point Hitch


Range Control Lever Removal and Installation


Group 25: Selective Control Valve


Mid Selective Control Valve (SCV) Removal and Installation


Mid Selective Control Valve (SCV) Disassemble and Assemble


Group 30: Hydraulic Lines


Main Hydraulic Lines Removal and Installation


Steering Lines Removal and Installation


Mid SCV Hydraulic Lines Removal and Installation


Power Beyond Hydraulic Lines Removal and Installation


Third Function Hydraulic Lines Removal and Installation


Rear Coupler Kit Lines Removal and Installation


Independent Lift Kit Lines Removal and Installation


Independent Lift Kit and Power Beyond Lines Removal and Installation


Independent Lift Kit and Third Function Lines Removal and Installation


Independent Lift Kit and Third SCV with Continuous Flow Lines Removal and Installation


Section 80: Miscellaneous Repair


Group 10: Hood and Side Panels


Hood Removal and Installation


Hood Strut Removal and Installation


Grille Removal and Installation


Group 15: Wheels


Front Wheels Removal and Installation


Rear Wheels Removal and Installation


Group 20: Mid-Mount Lift


Mid Mount Mower Draft Arm Removal and Installation


Mid Mount Rockshaft and Lift Arm Removal


Mid Mount Lift Adjustment


Section 90: Cab/Open Operator’s Station Repair


Group 10: Seat and Support


Seat Removal and Installation (DOM)


Seat Removal and Installation (EEC)


Seat Base Removal and Installation (DOM)


Seat Base Removal and Installation (EEC)


Center Closeout Panel Removal and Installation


Seat Closeout Removal and Installation


Group 15: Control Console


Control Panel Removal


Control Panel Installation


Group 20: Roll-Gard


ROPS Removal


ROPS Installation


Group 25: Open Operator Station Components


Foot Deck Removal and Installation


Group 30: Fenders


Right Rear Fender Removal and Installation


Left Rear Fender Removal and Installation


Section 211: Diagnostic Trouble Codes


Group 05: General References


Diagnostic Display Messages - Summary of References


Diagnostic Display Messages Overview


Group 10: Diagnostic Display Messages


Instrument Cluster Control (ICC) Display Messages


Troubleshooting Unresolved Problems


Section 212: Observable Symptoms and System Diagnostics


Group 05: General References


Observable Symptoms and System Diagnostics - Summary of References


Group 20: Engine System Diagnostics


Engine Diagnosis


Group 30: Fuel, Air Intake, Exhaust, and Cooling System Diagnostics


Fuel and Air System Diagnosis


Group 40: Electrical System Diagnostics


Starting System Diagnosis


Charging System Diagnosis


Group 50: Drive Systems and Transmission System Diagnostics


MFWD System Diagnosis


Power Train System Diagnosis


Differential Lock System Diagnosis


Rear PTO System Diagnosis


Group 60: Steering and Brakes System Diagnostics


Rear Brake System Diagnosis


Steering System Diagnosis


Group 70: Hydraulic System Diagnostics

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