John Deere 3033R 3038R 3039R 3045R 3046R Compact Utility Tractor Workshop Repair Service Manual PDF (TM130619) - MJODTM130619.zip
Complete Technical Manual featuring Electrical Wiring Diagrams for the John Deere 3033R, 3038R, 3039R, 3045R, and 3046R Compact Utility Tractors (September 2014 edition), packed with every piece of shop data needed to service, troubleshoot, fix, and rebuild these machines the way professional technicians do.
The workshop Diagnostics and Repair manual for John Deere Compact Utility Tractors Models 3033R, 3038R, 3039R, 3045R, and 3046R contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm130619 - 3033R, 3038R, 3039R, 3045R and 3046R Compact Utility Tractors Diagnostic and Repair Manual (October 2017) Technical Manual.pdf
Total Pages: 2,647 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General Information
Safety
Specifications and Information
General Specifications
Fuel and Lubricants
Serial Number Locations
Diagnostic Trouble Codes
General References
Power Train Hydrostatic (PTH) Control Unit Diagnostic Trouble Codes
Instrument Cluster Control (ICC) Diagnostic Trouble Codes
Engine Control Unit (ECU) Diagnostic Trouble Codes
Engine-Diesel
Specifications
Component Location
Theory of Operation
Diagnostics
Tests and Adjustments
Repair
Electrical - North America
General Information
Specifications
Component Location
Schematics and Harnesses
Operation and Diagnostics
Tests and Adjustments
Electrical - EEC
European Electrical Section
Specifications
Component Location
Schematics and Harnesses
Operation and Diagnostics
Electronic Control Units
General References
Theory of Operation
Programing and Calibrations
Test and Adjustments
Diagnostic Addresses
Power Train-Hydrostatic
Specifications
Component Location
Schematics
Theory of Operation
Diagnostics
Troubleshooting
Tests and Adjustments
Repair
Power Train-PowrReverser
Specifications
Component Location
Theory of Operation
Diagnostics
Troubleshooting
Tests and Adjustments
Repair
Power Train-Final Drive
Specifications
Component Location
Theory of Operation
Diagnostics
Troubleshooting
Final Drive Troubleshooting
Tests and Adjustments
Repair
PTO Theory of Operation
PTO Repair
Hydraulics
Specifications
Component Location
Schematics
Theory of Operation
Troubleshooting
Tests and Adjustments
Repair
Steering
Specifications
Component Location
Theory of Operation
Diagnostics
Tests and Adjustments
Repair
Brakes
Specifications
Component Location
Theory of Operation
Diagnostics
Tests and Adjustments
Repair
HVAC
Specifications
Tools and Materials
General Information
Tests and Adjustments
Miscellaneous
Specifications
Repair
tm130619 - 3033R, 3038R, 3039R, 3045R and 3046R Compact Utility Tractors Diagnostic and Repair Manual (October 2017)
Table of Contents
Foreword
Section 10: General Information
Group 05A: Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Prepare for Emergencies
Wear Protective Clothing
Protect Against Noise
Handle Fuel Safely—Avoid Fires
Handle Starting Fluid Safely
Fire Prevention
In Case of Fire
Keep ROPS Installed Properly
Use Foldable ROPS and Seat Belt Properly
Stay Clear of Rotating Drivelines
Use Steps and Handholds Correctly
Read Operator’s Manuals for ISOBUS Controllers
Use Seat Belt Properly
Operating the Tractor Safely
Avoid Backover Accidents
Limited Use in Forestry Operation
Operating the Loader Tractor Safely
Keep Riders Off Machine
Instructional Seat
Use Safety Lights and Devices
Use a Safety Chain
Transport Towed Equipment at Safe Speeds
Towing Trailers/Implements Safely
Use Caution on Slopes, Uneven Terrain, and Rough Ground
Freeing a Mired Machine
Avoid Contact with Agricultural Chemicals
Handle Agricultural Chemicals Safely
Handling Batteries Safely
Avoid Heating Near Pressurized Fluid Lines
Remove Paint Before Welding or Heating
Handle Electronic Components and Brackets Safely
Practice Safe Maintenance
Avoid Hot Exhaust
Clean Exhaust Filter Safely
Work In Ventilated Area
Support Machine Properly
Prevent Machine Runaway
Park Machine Safely
Transport Tractor Safely
Service Cooling System Safely
Service Accumulator Systems Safely
Service Tires Safely
Service Front-Wheel Drive Tractor Safely
Tightening Wheel Retaining Bolts/Nuts
Avoid High-Pressure Fluids
Do Not Open High-Pressure Fuel System
Store Attachments Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Group 05B: General Reference
Deliver Safely
Information Available in Sections, Groups and Subgroups
Glossary of Terms
Trademarks
Group 05C: Technical Specific References
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Metric Cap Screw Torque Values—Grade 7
Gasket Sealant Application
Service Recommendations for O-Ring Boss Fittings
Service Recommendations for Flat Face O-Ring Seal Fittings
Group 05D: Fuel and Lubricants
Diesel Fuel
Handling and Storing Diesel Fuel
Engine Oil
Alternative and Synthetic Lubricants
Lubricant Storage
Mixing of Lubricants
Grease
Transmission and Hydraulic Oil
Diesel Engine Coolant
Group 05E: Serial Number Locations
Serial Numbers
Machine Product Identification Number
Engine Serial Number
Section 20: Engine Repair
Group 05: Engine
Rocker Arm Assembly Removal and Installation
Rocker Arm Inspection
Push Rod Inspection
Rocker Arm Contact Surface Inspection
Cylinder Head and Valves Removal
Cylinder Head and Valves Installation
Cylinder Head and Valves Disassemble and Inspection
Cylinder Head and Valve Assemble
Valve Seat Inspection
Intake and Exhaust Valve Inspection
Valve Recession Inspection
Valve Guides Inspection
Valve Springs Inspection
Grind Valve Seats
Lap Valves
Measure Piston-To-Cylinder Head Clearance
Piston and Connecting Rod Removal
Piston Inspection
Piston and Connecting Rod Disassemble
Piston and Connecting Rod Installation
Cylinder Bore Inspection and Recondition
Crankshaft Front Oil Seal Removal and Installation
Crankshaft Rear Oil Seal Removal and Installation
Crankshaft and Main Bearings Removal and Installation
Flywheel and Coupling Removal and Installation
Camshaft Removal and Installation
Camshaft Followers Removal and Installation
Timing Gear Cover Removal and Installation
Idler Gear Removal and Installation
Timing Gear Cover Mounting Plate Removal and Installation
Oil Pan and Crankcase Housing Extension
Oil Pump (Engines 3TNV8x-JT, -MJT) Removal and Installation
Oil Pump (Engines 3TNV8x-BJT, -BMJT, -BXJT) Removal and Installation
Oil Pump Disassemble and Assemble
Group 10: Cooling System
Thermostat Removal and Installation
Water Pump Removal and Installation
Section 30: Fuel, Air Intake, and Exhaust Repair
Group 05: Fuel
Fuel Injection Pump Removal
Fuel Injection Pump Installation
Fuel Injection Nozzles Removal and Installation
Fuel Injection Nozzles Disassemble and Assemble
Fuel Injection Nozzles Clean and Inspect
Fuel Tank Removal and Installation (Cab)
Fuel Tank Removal and Installation (Open Station)
Group 10: Air Intake
Intake Manifold Removal and Installation
Air Cleaner Assembly Removal and Installation
Turbocharger Removal and Installation
Turbocharger Installation
Group 20: Exhaust
Muffler Removal and Installation
Exhaust Manifold Removal and Installation
Exhaust Valve Removal and Installation
Exhaust Valve Actuator Removal and Installation
Section 40: Electrical Repair
Group 05: Connectors
Installation of Repair Wire Assembly (RWA)
Using High-Pressure Washers
Remove Connector Body from Blade Terminals
Replace WEATHER PACK™ Connector
Install WEATHER PACK™ Contact
Repair (Pull Type) METRI-PACK™ Connectors
Repair (Push Type) METRI-PACK™ Connectors
Exploded View—CINCH Flexbox Connectors
CINCH™ Flexbox Connectors
Repair DEUTSCH™ Connectors
Group 10: Battery, Starter and Alternator
Prevent Battery Explosions
Battery Removal and Installation
Bus Bar Fuse Removal and Installation
Battery Fusible Link Removal and Installation
Starting Motor Removal and Installation
Alternator Removal and Installation
Group 15: Electrical System Components
Engine Control Unit (ECU) Removal and Installation (Cab)
Engine Control Unit (ECU) Removal and Installation (Open Station)
Transmission Control Unit (TCU) Removal and Installation (Cab)
Transmission Control Unit (TCU) Removal and Installation (Open Station)
Section 50: Drive Train and Transmission Repair
Group 10: Separation
PTH Machine Splitting
PTR Machine Splitting
Group 15: Power Train
Charge Pressure Relief Valve Removal and Installation—PTH
Forward and Reverse Pedal Assembly Removal and Installation—PTH
Forward and Reverse Pedal Assembly Disassemble and Assemble—PTH
Clutch Pedal and Linkage Removal and Installation—PTR
Shift/Clutch Valve Removal and Installation—PTR
Shift/Clutch Valve Disassemble and Assemble—PTR
Traction Clutch Removal and Installation—PTR
Traction Clutch Removal and Installation—PTR
Traction Clutch Disassembly and Assembly—PTR
Transfer Shaft Disassembly and Assembly—PTR
Transmission Gear Set Removal—PTR
Transmission Gear Set Installation—PTR
Shift Forks and Shafts Disassemble and Assemble—PTR
4 Speed Gear Shaft Set Disassemble and Assemble—PTR
Synchromesh Gear Set Disassemble and Assemble—PTR
Mid Shaft Disassemble and Assemble—PTR
Drive Pinion Shaft Set Disassemble and Assemble—PTR
Group 20: Mechanical Front Wheel Drive
MFWD Output Shaft Removal and Installation
MFWD Output Shaft Disassemble