John Deere 315SG Backhoe Loader Workshop Manual TM10225 Operation & Tests PDF - MJODTM10225.zip
A full Operation and Testing guide featuring complete electrical schematics for the John Deere 315SG Backhoe Loader, packed with everything a professional technician needs to service, troubleshoot, and rebuild the machine.
The John Deere 315SG Backhoe Loader service and repair workshop manual covers:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM10225 - John Deere 315SG (S.N. BE315SG200039- ) Backhoe Loader Technical Manual (Operation & Tests).pdf
TM10225 - John Deere 315SG (S.N. BE315SG200039- ) Backhoe Loader Technical Manual (Operation & Tests).epub
Total PagesSize: 823 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
Covered models: 315SG (SN. From BE315SG200039)
TABLE OF CONTENTS
Foreword
Technical Information Feedback Form
General Informations
Safety Information
Operational Checkout Procedure
Operational Checkout Procedure
Engine
Theory of Operation
Diagnostic Information
Adjustments
Tests
Electrical System
System Information
System Diagrams
Sub-System Diagnostics
Monitor Operation
References
Power Train
Theory of Operation
System Diagnostic Information
Adjustments
Tests
Hydraulic System
Theory of Operation
Diagnostic Information
Adjustments
Tests
Heating and Air Conditioning
Theory of Operation
Diagnostic Information
Adjustments
Test
tm10225 - 315SG(S.N. BE315SG200039— )Backhoe Loader
Table of Contents
Foreword
Technical Information Feedback Form
Section 9000: General Informations
Group 01: Safety Information
Safety Features
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Fluids
Beware of Exhaust Fumes
Prevent Fires
Prevent Battery Explosions
Handle Chemical Products Safely
Dispose of Waste Properly
Prepare for Emergencies
Use Steps and Handholds Correctly
Start Only From Operator's Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Prevent Unintended Machine Movement—If Equipped With Pilot Controls
Avoid Work Site Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tipover
Add and Operate Attachments Safely
Use Special Care When Operating
Operating or Traveling On Public Roads
Inspect and Maintain ROPS
Park and Prepare for Service Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Safety Signs
Section 9005: Operational Checkout Procedure
Group 10: Operational Checkout Procedure
Operational Checkout Procedure
Section 9010: Engine
Group 05: Theory of Operation
POWERTECH 4.5L (4045) and 6.8L (6068) John Deere Engines
Engine Sectional View
General Engine Description
Group 15: Diagnostic Information
POWERTECH 4.5L (4045) and 6.8L (6068) John Deere Engines
Make Visual Inspection of Engine and Supporting Systems
Diagnose Engine Malfunctions
Group 20: Adjustments
POWERTECH 4.5L (4045) and 6.8L (6068) John Deere Engines
JT05801 Clamp-On Electronic Tachometer Installation
Engine Speed Control Lever Adjust Tension
Slow and Fast Idle Check
FNR Lever Test
Transmission Control Valve Signal Test
Transmission Shift Valve Signal Test
Group 25: Tests
PowerTech 4.5 L (4045) John Deere Engine Use CTM104
JT05801 Clamp-On Electronic Tachometer Installation
JT05800 Digital Thermometer Installation
Air Intake System Test Leakage
Radiator Air Flow Test
Turbocharger Test Boost Pressure Engine Performance
Injection Pump Timing
Fuel Line Test Leakage
Section 9015: Electrical System
Group 05: System Information
Electrical Diagram Information
Group 10: System Diagrams
Fuse and Relay Specifications
System Functional Schematic, Wiring Diagram, and Component Location Legend
System Functional Schematic and Section Legend
Canopy (ROPS) Harness (W5) Component Location
Canopy (ROPS) Harness (W5) Wiring Diagram
Cab Harness (W6) Component Location
Cab Harness (W6) Wiring Diagram
Chassis Harness (W7) Component Location
Chassis Harness (W7) Wiring Diagram
Radio Harness (W8) Component Location
Radio Harness (W8) Wiring Diagram
Boom Lock/Sideshift Harness (W9) Component Location
Boom Lock/Sideshift Harness (W9) Wiring Diagram
Air Conditioning Harness (W10) Component Location
Air Conditioning Harness (W10) Wiring Diagram
Boom Lock/Sideshift Chassis Harness (W11) Component Location
Boom Lock/Sideshift Chassis Harness (W11) Wiring Diagram
Pilot Control Harness (W12) Component Location
Pilot Control Harness (W12) Wiring Diagram
Ride Control Harness (W13 and W14) Wiring Component Location
Ride Control Harness (W13 and W14) Wiring Diagram
Selective Flow Control Harness (W16) Component Location
Selective Flow Control Harness (W16) Wiring Diagram
Roof Harness (W18) Component Location
Roof Harness (W18) Wiring Diagram
Loader Coupler Harness (W20, W21, W22) Component Location
Loader Coupler Harness (W20, W21, W22) Wiring Diagram
Standard Display Monitor (SDM) (W24) Wiring Diagram (If Equipped)
Group 15: Sub-System Diagnostics
Starting And Charging Circuit Theory Of Operation
Controller Area Network (CAN) Circuit Theory of Operation
Engine Control Unit (ECU) Circuit Theory of Operation
Monitor Display Unit (MDU) Circuit Theory of Operation
Group 16: Monitor Operation
Determine Monitor Configuration
Program Display Monitor
Calibrate Tachometer
Calibrate Throttle Position Sensor
Monitor Display Unit (MDU)—Codes
Standard Display Monitor (SDM) Installation
Standard Display Monitor (SDM) Main Menu
Standard Display Monitor (SDM) Main Menu—Codes
Standard Display Monitor (SDM) Main Menu—Monitor
Standard Display Monitor (SDM) Service Menu
Standard Display Monitor (SDM) Service Menu—Clear Codes
Standard Display Monitor (SDM) Service Menu—Diagnostics
Group 20: References
Access Diagnostic Trouble Codes (DTC)
Diagnostic Trouble Codes (DTCs) Access
Monitor Display Unit (MDU) Diagnostic Trouble Codes
Controller Area Network (CAN) Resistor Test
Engine Control Unit (ECU) Diagnostic Trouble Codes
Alternator Test Procedures
Electrical Component Specifications
Wire Harness Test
Crank Position Sensor Test (B19)
Throttle Position Sensor Test
Throttle Position Sensor Adjustment
FNR Lever Test
Transmission Control Valve Signal Test
Transmission Shift Valve Signal Test
Transmission Solenoids Check (Power Shift 315SG)
WEATHER PACK® Connector Remove and Install
WEATHER PACK® Contact Installation
DEUTSCH® Connector Remove and Install
DEUTSCH® Contact Installation
CINCH™ Connector Remove and Install
CINCH™ Contact Installation
CINCH™ CP Connector Remove and Install
CINCH™ CP Contact Installation
Metri-Pack® Connector Remove and Install
Section 9020: Power Train
Group 05: Theory of Operation
Forward, Reverse, Low Range Forward and Third Speed Clutch Pack Operation
Power Shift High Range Forward, First Speed and Second Speed Clutch Packs
Manual Shift Power Train Overview
Torque Converter Operation
Manual Shift Synchronizer Operation
Transmission Pump Operation
Transmission Filter Operation
Manual Shift Transmission Operation—First Gear Forward
Manual Shift Transmission Operation—Third Gear Reverse
Power Shift Power Train Overview
Power Shift Transmission Gear Flow
Mechanical Front Wheel Drive (MFWD) Operation
Manual Shift Transmission Control Valve Operation
Manual Shift Transmission Control Circuit—Neutral With Park Brake Off—With Power Boost MICO Brake Valve
Manual Shift Transmission Control Circuit—Forward—With Power Boost MICO Brake Valve
Manual Shift Transmission Control Circuit—Reverse—With Power Boost MICO Brake Valve
Power Shift Transmission Clutch Engagement And Solenoids Activated
Power Shift Transmission Control Circuit—Neutral With Park Brake Off—With Power Boost MICO Brake Valve
Power Shift Transmission Control Valve and Shift Valve Operation—Neutral
Power Shift Transmission Control Circuit—First Forward—With Power Boost MICO Brake Valve
Power Shift Transmission Control Valve and Shift Valve—First Forward
Power Shift Transmission Control Circuit—High Range (Fourth) Forward—With Power Boost MICO Brake Valve
Power Shift Transmission Control Valve and Shift Valve—High Range (Fourth) Forward
Power Shift Transmission Control Circuit—First Reverse—With Power Boost MICO Brake Valve
Power Shift Transmission Control Valve and Shift Valve—First Reverse
Manual Shift Modulation Valve Operation
Power Shift Modulation Valve Operation
Differential Operation
Differential Lock Operation
MICO Power Boost Brake Valve—Neutral Position
MICO Power Boost Brake Valve—Both Pedals Applied Position
MICO Power Boost Brake Valve—One Pedal Applied Position
MICO Power Boost Brake Valve—Both Pedals Applied, Engine Off Position
Service Brake Operation
Park Brake Operation
MFWD Differential Operation—Unequal Traction (If Equipped)
MFWD Differential Operation—Equal Traction
Group 15: System Diagnostic Information
Diagnose Manual Shift Power Train Malfunction
Diagnose Power Shift Power Train Malfunction
Diagnose MFWD Malfunction
Diagnose Rear Axle Malfunction
Diagnose Boom Lock Malfunction
Hydraulic Circuit Symbols
Group 20: Adjustments
Release Park Brake for Towing
Brake Pedal Adjustment
Brake Bleeding Procedure
Tracking Angle Check and Adjust
Toe-In Check and Adjust
Steering Angle Check and Adjust
Group 25: Tests
JT05801 Clamp-On Electronic Tachometer Installation
JT05800 Digital Thermometer Installation
Transmission Oil Warm-Up Procedure
Manual Shift Overall Test Connections, Ports, and Locations
Torque Converter Stall Speed Test
Converter-In Relief Valve Test
Brake Valve Leakage Test
System Pressure Test
Service Brake Boost Pressure Test
Manual Shift Forward and Reverse Clutch Pressure Test
Power Shift Low Range Forward, High Range Forward, Reverse and Speed Clutch Pressure Test
Reducing Valve Pressure Test
Modulation Valve Pressure Test
Differential Lock Pressure Test
MFWD Pressure Test—If Equipped
Cooler In and Cooler Out Pressure Test
Solenoid Circuit Leakage Test
Transmission Pump Flow Test
Section 9025: Hydraulic System
Group 05: Theory of Operation
Open-Center Hydraulic System
Hydraulic Component Location
Hydraulic System Schematic
Hydraulic Pumps
Unloading Valve—Backhoe Operation
Unloading Valve—Loader Operation
Hydraulic Filter Operation—Normal
Hydraulic Filter Operation—Restricted
Steering Valve Operation
Priority Valve Operation
Ride Control Hydraulic Circuit Component Location and Valve Operation
System Relief Valve
Circuit Relief Valve Without Anti-Cavitation—Loader and Backhoe
Circuit Relief Valve With Anti-Cavitation—Backhoe Swing, Boom Lower
Circuit Relief Valve With Anti-Cavitation—Backhoe Bucket Curl and Loader Bucket Dump
Backhoe Valve Auxiliary Flow Control Section—If Equipped
Backhoe Valve Swing Section—Swing Left Position
Backhoe Valve Boom Section—(Pilot Control)
Backhoe Valve Auxiliary Section—Neutral Position with Upstream Function Activated
Pilot Control Valve Operation
Pilot Control Manifold Valve Operation
Pattern Select Valve Operation
Loader and Stabilizer Valve
Attachment Coupler Hydraulic Theory of Operation
Group 15: Diagnostic Information
Diagnose Hydraulic System Problems
Group 20: Adjustments
Loader Bucket Self-Leveling Linkage and Return-To-Dig Switch Adjustment
Backhoe Valve Linkage Adjustment
Backhoe Valve Linkage Adjustment—Four Lever If Equipped
Flow Control Valve, Auxiliary If Equipped—Adjust
Ride Control Accumulator Charge Procedure
Ride Control Accumulator Charge Check Procedure