John Deere 6225 6325 6425 6525 European Tractors Repair Manual 2WD MFWD Service PDF (TM401019) - MJODTM401019.zip
John Deere Tractors 6225, 6325, 6425, 6525 Workshop Service Guide (TM401019)
tm401019 - Repair Manual for 6225–6525 Tractors Technical Documentation.pdf
Complete Repair Service Technical Manual for John Deere Tractors 6225, 6325, 6425, 6525 (European Model), with all the service information to maintain, repair, rebuild like professional mechanics.
John Deere 2WD or MFWD - European Tractors 6225, 6325, 6425, 6525 workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 1,601 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Foreword
Safety
Safety Information
General Information
Specifications
Tune-Up
Inspection Before Delivery
Engine
Removal and Installation of Components
Fuel, Air Intake, Cooling and Exhaust Systems
Speed Control
Fuel System
Air Intake System
Cooling System
Cold-Weather Starting Aids
Exhaust System
Electrical System
Connectors
Charging Circuit
Starting Motor Circuit
Electrical Components
Electronic Control Units
Removal and Installation of Electronic Control Units
SyncroPlus Transmission
Removal and Installation of Components
Transmission Shift Controls
Perma Clutch II Module
Gear Transmission
PowrReverser Transmission
Removal and Installation of Components
Transmission Shift Controls
PowrReverser Module
Gear Transmission
Range Transmission
Drive Systems
Removal and Installation of Components
U-Jointed Shafts and Torsion Damper
Front-Wheel Drive Clutch
Differential
Differential - 3D Animation
Hydraulic Pump Drive
Final Drives
Final Drives - 3D Animation
Rear PTO
Steering and Brakes
Hydrostatic Steering
Steering Cylinder
Brake Valve
Rear Wheel Brakes
Handbrake
Hydraulic Trailer Brake
Hydraulic System
Controls
Oil Filter and Hydraulic Pump
Valves
Hitch
Selective Control Valves (SCVs) and Couplers
Miscellaneous
Removal and Installation of Components
Main Frame
Front Wheels, Rear Wheels and Fenders
Trailer Mounting and Swinging Drawbar
Hydraulic Pick-Up Hitch
Operator's Station
Removal and Installation of Components
Controls and Instruments
2-Post ROPS
Operator's Seat
Special Tools
Special Tools (Dealer-Fabricated)
Special Tools (Available from the Dealer)
tm401019 - 6225 to 6525TractorsRepair
Table of Contents
Foreword
Section 05: Safety
Group 05: Safety Information
Recognize Safety Information
”Important” Information
”Note” Information
Prevent Machine Runaway
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Avoid High-Pressure Fluids
Service Cooling System Safely
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Work In Ventilated Area
Wear Protective Clothing
Practice Safe Maintenance
Park Machine Safely
Use Proper Lifting Equipment
Construct Dealer-Made Tools Safely
Support Machine Properly
Work in Clean Area
Illuminate Work Area Safely
Service Machines Safely
Use Proper Tools
Service Tires Safely
Service Front-Wheel Drive Tractor Safely
Safety Information - Air Brake System
Avoid Eye Contact With Radar
Keep ROPS Installed Properly
Replace Safety Signs
Dispose of Waste Properly
Live With Safety
Safety Measures on Electronic Control Units
Section 10: General Information
Group 05: Specifications
Specifications (Summary of References)
Engine Specifications
Cooling System
Electronic Fuel System with Common Rail (Denso)
Air Intake System
Electrical System
Hydrostatic Steering System
Clutch
SyncroPlus Transmission
PowrReverser Transmission
Rear PTO
Front PTO
Differential assembly
Differential lock
Final drives
Front-Wheel Drive
Hydraulic Brakes
Handbrake
Parking Lock
Hydraulic system with gear-type pump (PC system)
Rockshaft
Ground Speeds
Front and Rear Wheels
Dimensions and Weights
Capacities
Handling and Storing Diesel Fuel
Diesel Fuel
Bio-Diesel Fuel
Diesel Engine Oil and Filter Service Intervals
Lubricity of Diesel Fuel
Diesel Engine Break-In Oil
Diesel Engine Oil
Transmission and Hydraulic Oil
Front-Wheel Drive Axle Oil
Diesel Engine Coolant
Heavy Duty Diesel Engine Coolant
Supplemental Coolant Additives
Grease
Oil Filters
Mixing of Lubricants
Lubricant Storage
Operating in Warm Temperature Climates
Alternative and Synthetic Lubricants
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Hydraulic system inch fitting torques
Hydraulic system metric fitting torques
Product identification and component serial numbers
Engine Serial Number
Transmission serial number
Front wheel drive axle serial number
Sub-assembly serial numbers
Group 10: Tune-Up
General References, Tune-Up
Specifications
Using High-Pressure Washers
Preliminary Engine Test
Tractor Tune-Up
Removing and Cleaning the Primary Air Cleaner Element
Checking the Air Cleaner Safety Element
Installing the Primary Air Cleaner Element
Checking Air Intake System Connections for Leaks
Checking Air Intake Hoses
Checking the Crankcase Vent Hose for Clogging
Cleaning Dirt from Radiator Screen
Adjust the Hood
Cleaning Radiator
Check Cap on Expansion Tank
Check the Radiator for Leaks
Checking the Engine's Thermostat
Checking the Fuel Transfer Pump Operation
Check Fuel Filter
Bleed Fuel System
Cleaning Water Trap
Check Transmission/Hydraulic System Oil Level
Check the Oil Sight-Glass (when the Tire Combination has been Changed)
Run Engine until it is Warm and Check Engine Speeds
Check Electrolyte Level of Battery
Check the Neutral Start Circuit
Checking the Starting Motor Operation
Checking the Lighting Circuit
Final Engine Check
Tractor Operation Check
Group 15: Inspection Before Delivery
Inspection Before Delivery
Section 20: Engine
Group 00: Removal and Installation of Components
Engine - Removal and Installation of Components, Summary of References
Special Tools
Specifications
Repair Information
Remove the Engine
Install the Engine
Section 30: Fuel, Air Intake, Cooling and Exhaust Systems
Group 05: Speed Control
Speed Control (Summary of References)
General Information
Specifications
Replace Accelerator Pedal Assembly
Remove Accelerator Pedal Potentiometer
Group 10: Fuel System
Fuel System - Summary of References
Fuel System - Special Tools, Summary of References
General Information
Remove the Fuel Tank
Install the Fuel Tank
Replace Fuel Level Sensor
Replace the Fuel Transfer Pump
Changing the Fuel Filters
Bleed the Fuel System
Group 15: Air Intake System
Fuel, Air Intake, Cooling and Exhaust Systems - Air Intake System, Summary of References
General Information
Air Cleaner - Exploded View
Replacing the sending unit for air cleaner restriction (B02)
Group 20: Cooling System
Cooling System - Summary of References
General Information
Specifications
Remove and Install the Transmission Oil Cooler
Remove the Radiator
Change the Fan or the Viscous Fan Drive
Remove and Install the Charge Air Cooler
Remove and Install the Expansion Tank
Install the Radiator
Fill Cooling System with Coolant
Relieve the Tension on the Drive Belt
Replace Drive Belt
Replacing the Drive Belt Tensioner
Remove and Install Fan Console (with Mechanical Coolant Pump)
Group 25: Cold-Weather Starting Aids
Cold-Weather Starting Aids - Summary of References
Fuel preheater
Group 30: Exhaust System
Exhaust System - Summary of References
General Information
Specifications
Exhaust System to Top Right
Exhaust System to Bottom Right
Section 40: Electrical System
Group 05: Connectors
Connectors - Summary of References
Special Tools
General
Using high-pressure washers
Disconnecting electrical circuits
Strip Wire Ends
Install a Terminal
WEATHER PACK Connectors
METRI PACK Connectors with Terminal Lock at the Rear
METRI PACK Connectors with Terminal Lock at the Front
METRI PACK Connectors
Connectors for Electronic Control Units
Connectors
CRIMP SNAP IN Connectors
KOSTAL Connectors
DEUTSCH Connectors
Individual Terminals
Fuse and Relay Boxes
Group 10: Charging Circuit
Charging Circuit - Summary of References
Special Tools
Specifications
Repairing the Alternator
Disconnecting Electrical Circuits
Relieve Drive Belt Tension
Remove/Install the Alternator
Remove and Install the Pulley
Group 15: Starting Motor Circuit
Starter Motor Circuit - Summary of References
Specifications
Repairing the Starter Motor
Disconnecting Electrical Circuits
Remove and Install Starting Motor