Volvo L60G L60G Z Wheel Loaders Workshop Service and Repair Manual PDF Download - MVLVL60GOPES.zip
A full-service repair manual featuring electrical wiring schematics for the Volvo L60G and L60G Z Wheel Loaders, packed with the technical data needed to maintain, troubleshoot, fix, and service these machines just like a professional technician.
The Volvo L60G and L60G Z Wheel Loaders workshop service and repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
L060G Z Volvo Service Repair Manual.pdf
PRODUCT DETAILS:
Total Pages: 1,422 pages
File Format: PDF (Windows & Mac & Linux)
Language: English
MAIN SECTIONS
(0) GENERAL
(1) STANDARD PARTS, SERVICE
(2) ENGINE WITH MOUNTING AND EQUIPMENT
(3) ElEC. SYSTEM, WARNING SYSTEM, INFORMATION SYSTEM,INSTRUMENTS
(4) POWER TRANSMISSION
(5) BRAKE
(6) STEERING
(7) FRAME, SPRINGS, DAMPING, AXLE SUSPENSION, WHEELTRACK UNIT
(8) MACHINERY HOUSE, CAB, EXTERIOR TRIM PARTS ANYWHERE
(9) HYDRAULIC SYSTEM, DIGGING-HANDLING-GRANDING EQUIPM., MISC. EQUIP
TABLE OF CONTENTS
0 - Foreword.......2
0 - GENERAL.......3
00 - DESCRIPTION; COMPLETE MACHINE.......4
Conversion tables.......4
Tightening torques.......8
07 - STANDARD TIME.......17
Operation numbers for additional work.......17
08 - TOOL.......19
E 1708, Checking point.......19
E-2001.......21
E-2014.......22
E-2017.......24
Infrared Thermometer.......25
1 - STANDARD PARTS, SERVICE.......29
16 - LUBRICANT; FUEL; OTHER FLUID.......30
Alternative fuels.......30
Coolant.......33
Recommended lubricants.......35
17 - SERVICE.......37
Arrival Inspection, according to Inspection Programme.......37
Automatic central lubrication filter, replacing.......38
Axle breather filters, replacing.......40
Basic service.......42
Battery, checking.......43
Boom suspension accumulator, checking.......45
Cab main filter, replacing.......49
Cab prefilter, replacing.......51
Coolant freezing point, checking.......53
Coolant level, checking.......55
Coolant, changing.......57
Coolers, cleaning.......60
Delivery Inspection, according to Inspection Programme.......63
Drive axle oil, changing.......64
Electric welding.......67
Engine air cleaner primary filter, replacing.......69
Engine air cleaner secondary filter, replacing.......71
Engine belt condition, checking.......72
Engine oil and filter, changing.......74
Engine oil level, checking.......77
Extra fuel prefilter, replacing.......79
Fuel filter, replacing.......81
Fuel tank breather filter, replacing.......83
Hinge, lubricating.......84
Hydraulic oil level, checking.......86
Hydraulic oil tank breather filter, replacing.......87
Hydraulic oil, changing.......88
Hydraulic tank return oil filter and magnetic rod, cleaning and replacing.......91
Hydraulic tank sediment, draining.......93
Lubrication, every 1000 hours.......95
Lubrication, every 250 hours.......97
Lubrication, every 50 hours.......100
Lubrication, every 500 hours.......103
Maintenance of Stored Machines, according to Inspection Programme.......105
Maintenance service, as required.......106
Maintenance service, every 1000 hours.......107
Maintenance service, every 2000 hours.......109
Maintenance service, every 250 hours.......111
Maintenance service, every 4000 hours.......112
Maintenance service, every 50 hours.......114
Maintenance service, every 500 hours.......115
Maintenance service, every 6000 hours.......117
Maintenance service, first 1000 hours.......118
Oil-bath air cleaner reservoir filter insert, cleaning.......119
Oil-bath air cleaner reservoir oil, changing.......121
Oil-bath air cleaner reservoir oil, checking.......123
Parking brake function, checking .......125
Restoring of the machine.......127
Service brake disc wear, checking.......128
Service brake, testing .......131
Service position 1.......132
Service position 2.......134
Service.......136
Towing.......139
Transmission oil level, checking.......141
Transmission oil, filter and suction strainer, changing and cleaning.......143
Tyre wear and air pressure, checking.......147
Valves, adjusting-[4521].......149
Water separator, checking.......157
19 - GENERAL.......158
CE-marking, EMC-directive.......158
Checking function.......162
Checklist after a fire or heat exposure.......163
Decontamination.......166
Environmental handling for the future.......170
Environmentally hazardous fluids.......173
Environmentally safe handling.......176
Fire prevention measures.......179
Health hazards with paint, plastics and rubber.......183
Safety concerns everybody!.......186
Safety rules when servicing.......190
Safety when handling accumulators.......193
Safety when handling oils and fuel.......195
Safety when handling the machine.......197
Safety when lifting and supporting complete machine.......202
Safety when using lifting equipment.......206
Safety when working on hydraulic systems.......208
Safety when working with air conditioning refrigerant.......210
Safety when working with batteries.......213
Service position 1_{10-23-30}.......216
Service position 2_{10-23-58}.......218
Some simple rules regarding tyre handling.......220
Starting with booster batteries.......222
Waste handling.......224
Working in environmentally contaminated areas.......228
Working under raised boom.......231
2 - ENGINE WITH MOUNTING AND EQUIPMENT.......233
20 - GENERAL.......234
E-ECU MID 128 non-programmed, replacing.......234
E-ECU MID 128 pre-programmed, replacing.......236
Engine belts, replacing.......238
Engine, capacities.......240
Engine, component locations.......241
Engine, description.......244
Engine, tightening torques.......247
Fuel system, tightening torques.......249
Tech Tool, operations-[1116].......250
21 - ENGINE.......251
Crankcase ventilation, description.......251
Crankshaft front oil seal, replacing.......252
Cylinder compression, PC test.......260
Cylinder compression, testing.......261
Engine rotation speed sensor (camshaft), replacing.......265
Engine rotation speed sensor (crank shaft), replacing.......267
Engine, installing.......270
Engine, removing.......281
Engine, specifications.......292
Idle, VCADS Pro.......294
Internal Exhaust Gas Recirculation (IEGR), description.......295
Speed sensor, specifications.......301
VCADS Pro, MID 128, programming E-ECU.......302
VCADS Pro, central systems updating, replace component.......303
Valve system specifications.......304
Valves, adjusting.......305
22 - LUBRICATING SYSTEM.......313
Lubricating system, description.......313
Lubrication oil pressure, checking with pressure gauge.......317
Lubrication system, specifications.......319
23 - FUEL SYSTEM.......320
Carbon dioxide in fuel system, checking.......320
Feed pump pressure, checking.......326
Fuel control valve (FCV), checking.......328
Fuel control valve (FCV), description.......331
Fuel control valve (FCV), replacing.......333
Fuel feed pump, description.......336
Fuel feed pump, specifications.......337
Fuel filter, checking.......338
Fuel filter, description.......340
Fuel rail pressure sensor, replacing.......342
Fuel rail, description.......344
Fuel system, bleeding.......346
Fuel system, component location.......348
Fuel system, description.......351
Fuel system, specifications.......358
High pressure fuel pump, checking.......359
High pressure fuel pump, description.......363
High pressure fuel pump, replacing.......364
Injectors, description.......372
Injectors, replacing.......374
Pressure relief valve (PRV), inspecting.......376
Pressure relief valve (PRV), replacing.......379
Stall speed, checking.......381
25 - INLET & EXHAUST SYSTEM.......383
Air cleaner, description.......383
Auxiliary brake (engine braking), description.......384
Inlet and exhaust system, description.......385
Preheating, description.......389
Turbocharger, description.......391
Turbocharger, inspecting.......393
Turbocharger, replacing.......395
26 - COOLING SYSTEM.......399
Carbon dioxide in coolant system, checking.......399
Coolant pump, replacing.......405
Cooling fan motor, description.......411
Cooling fan motor, replacing.......413
Cooling fan rpm, specifications.......423
Cooling fan, component location.......424
Cooling fan, description.......426
Cooling fan, tightening torques.......430
Cooling system, description.......432
Radiator, installing.......435
Radiator, removing.......441
Reversible cooling fan, description.......449
Temperature limits for cooling fan speed, specifications.......453
Thermostat, specifications.......454
27 - ENGINE CONTROL.......455
Accelerator pedal, replacing.......455
ECO - accelerator pedal.......459
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS.......461
30 - GENERAL.......462
Bus communication supervision.......462
Collection of basic data.......464
Communication with data buses.......466
Conditions when checking.......468
Electrical system, description.......471
Electrical system, specifications.......473
Electrical system, work instructions.......474
Electronic control system, description.......476
FX1007, description and measuring.......481
FX1008, description and measuring.......484
FX1009, description and measuring.......486
General fault diagnosis information.......488
HE2501, description and measuring.......489
Information display, check.......491
Lead and connector checks.......493
MA2301-MA2306, description and measuring.......497
MA2504, description and measuring.......500
MA2601, description and measuring.......502
MA2602, description and measuring.......504
MA4603, description and measuring.......506
MA5501, description and measuring.......508
MA5503, description and measuring.......510
MA9103, description and measuring.......512
MA9104, description and measuring.......515
MA9106, description and measuring.......518
MA9114, description and measuring.......520
MA9127, description and measuring.......523
MA9141, description and measuring.......525
MA9142, description and measuring.......527
MA9143, description and measuring.......529
MO3301, description and measuring.......531
MO6402, description and measuring.......533
PWM2303, description and measuring.......535
PWM2602, description and measuring.......537
PWM4213 - PWM4218, description and measuring.......539
Power supply E-ECU, description and measuring.......542
Power supply I-ECU, description and measuring.......544
Power supply V-ECU, description and measuring.......546
Power supply W-ECU, description and measuring.......548
RE02, description and measuring.......550
RE09, description and measuring.......552
RE10, description and measuring.......554
RE15, description and measuring.......556
RE2501, description and measuring.......558
RE6401, description and measuring.......560
SAE J1708_1587 Information link, description and measuring.......562
SAE J1939_CAN1 Control link, description and measuring.......565
SAE J1939_CAN2 Control link, description and measuring.......567
SAE error codes, translation to error messages, general.......569
SE2203, description and measuring.......571
SE2301, description and measuring.......573
SE2302, description and measuring.......575
SE2303, description and measuring.......577
SE2309, description and measuring.......579
SE2501, description and measuring.......581
SE2502, description and measuring.......583
SE2603, description and measuring.......585
SE2604, description and measuring.......587
SE2606, description and measuring.......589
SE2701, description and measuring.......591
SE2702, description and measuring.......593
SE2703, description and measuring.......595
SE2704, description and measuring.......597
SE4202, description and measuring.......599
SE4213, description and measuring.......601
SE4219, description and measuring.......603
SE4307, description and measuring.......605
SE5201, description and measuring.......607
SE5203, description and measuring.......609
SE5501, description and measuring.......611
SE6404, description and measuring.......613
SE6407, description and measuring.......615
SE9156, description and measuring.......617
SE9157, description and measuring.......619
SW3801, description and measuring.......621
SW4205_SW4206, description and measuring.......623
SW4208, description and measuring.......625
SW4209, description and measuring.......627
SW4211, description and measuring.......629
SW4212, description and measuring.......630
SW5501, description and measuring.......632
SW9143, description and measuring.......634
Software parameters, description.......635
Software, description.......643