John Deere 180CW 210CW Wheeled Excavator Operator's Manual OMT213055 EN ES FR PDF - MJODOMT213055.zip

This is the full Operator's Manual covering the John Deere 180CW and 210CW Wheeled Excavators, containing everything needed to run and service these machines properly.

OMT213055 - John Deere 180CW and 210CW Wheeled Excavator Operator's Manual.pdf

omt215142 - Excavadoras de ruedas 180CW y 210CW.pdf

omt213055 - 180CW and 210CW Wheeled Excavator.pdf

omt215141 - Excavateur à roues 180CW et 210CW.pdf

PRODUCT DETAILS:

Total Pages: 393 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English Spanish French

TABLE OF CONTENTS....1

Section 1-1: Safety—Safety and Operator Conveniences....12

Safety and Operator Convenience Features....13

Section 1-2: Safety—General Precautions....15

Recognize Safety Information....16

Follow Safety Instructions....17

Operate Only If Qualified....18

Wear Protective Equipment....19

Avoid Unauthorized Machine Modifications....20

Add Cab Guarding for Special Uses....21

Inspect Machine....22

Stay Clear of Moving Parts....23

Avoid High-Pressure Fluids....24

Avoid High-Pressure Oils....25

Work In Ventilated Area....26

Prevent Fires....27

Prevent Battery Explosions....28

Handle Chemical Products Safely....29

Dispose of Waste Properly....30

Prepare for Emergencies....31

Clean Debris from Machine....32

Section 1-3: Safety—Operating Precautions....33

Use Steps and Handholds Correctly....34

Start Only From Operator's Seat....35

Use and Maintain Seat Belt....36

Prevent Unintended Machine Movement....37

Avoid Work Site Hazards....38

Keep Riders Off Machine....40

Avoid Backover Accidents....41

Avoid Machine Tip Over....42

Operating or Traveling On Public Roads....43

Use Special Care When Lifting Objects....44

Add and Operate Attachments Safely....45

Section 1-4: Safety—Maintenance Precautions....46

Park And Prepare For Service Safely....47

Service Cooling System Safely....48

Remove Paint Before Welding or Heating....49

Make Welding Repairs Safely....50

Service Tires Safely....51

Drive Metal Pins Safely....52

Section 1-5: Safety—Safety Signs....55

Replace Safety Signs....55

Safety Signs....55

Safety Signs Installed in Cab—Hydraulic Coupler—If Equipped....56

Safety Signs Installed on Hydraulic Coupler—Hydraulic Coupler—If Equipped....57

Section 2-1: Operation—Operator's Station....59

Pedals, Levers, and Panels....60

Monitor Panel....62

Monitor Panel Functions....63

Front Switch Panel....65

Front Switch Panel Functions....66

Steering Column Console....67

Steering Column Console Functions....69

Blade and Stabilizer (Outrigger) Switches—If Equipped....72

Rear Switch Panel....75

Power Boost Switch—210CW Machines Only....76

Pilot Control Shut-Off Lever....77

Operating 2-Piece Boom—If Equipped....78

Swing Lock Lever....79

Travel Alarm and Travel Alarm Cancel Switch....81

Engine Stop Knob (Fuel Shut-Off)....82

Cab Heater and Air Conditioner....83

Operating the AM-FM Radio....85

Setting the Trip Meters....86

Secondary Exit Tool....88

Opening Upper Front (Secondary Exit) Window....89

Removing and Storing the Lower Front Window....91

Opening Side Windows....92

Opening and Closing the Roof Exit Cover....93

Adjusting the Seat....94

Section 2-2: Operation—Operating the Machine....96

Before Starting Work....97

Operator's Daily Machine Check Before Starting....98

Starting the Engine....336

Cold Weather Starting....103

Cold Weather Warm-Up....105

Using Booster Batteries—24-Volt System....106

Travel Pedal....107

Locking the Hydraulic Coupler to the Attachment....108

Unlocking the Hydraulic Coupler From the Attachment....110

Control Lever Pattern Operation....112

Operating Blade or Stabilizer (Outrigger) Lever—If Equipped....115

Operating Blade or Stabilizers (Outriggers) Switches—If Equipped....117

Locking Stabilizer(s) (Outriggers) for Travel....119

Operating In Water and Mud....120

Driving Up a Steep or Slippery Slope....121

Lowering Boom With Engine Stopped....122

Parking the Machine....126

Loading and Unloading for Transport....127

Towing Machine....129

Lifting the Machine....131

Section 3-1: Maintenance—Machine....133

Diesel Fuel....134

Lubricity of Diesel Fuel....135

Handling and Storing Diesel Fuel....136

Biodiesel Fuel....137

Low Sulfur Diesel Fuel Conditioner....139

Testing Diesel Fuel....140

Minimizing the Effect of Cold Weather on Diesel Engines....141

Alternative and Synthetic Lubricants....143

Diesel Engine Oil....144

Diesel Engine Oil and Filter Service Intervals....172

Heavy Duty Diesel Engine Coolant....148

Drain Intervals for Diesel Engine Coolant....150

John Deere COOL-GARD™ II COOLANT EXTENDER....151

Supplemental Coolant Additives....152

Operating in Warm Temperature Climates....153

Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II COOLANT EXTENDER....154

Testing Diesel Engine Coolant....156

Hydraulic Oil....157

Swing Gear Case, Axle Hubs, and Axle Differentials Oil....159

Pump Drive Gear Case and Transmission Gear Case Oil....160

Front Axle Kingpin, Working Tool Pivots, Equalizer Pin, Swing Bearing, and Swing Bearing Gear Grease....161

Section 3-2: Maintenance—Periodic Maintenance....162

Service Machine at Specified Intervals....163

Checking the Hour Meter Regularly....164

Prepare Machine for Maintenance....165

Opening Access Doors for Service....166

Opening Engine Hood for Service....168

Fuel Tank....169

Hydraulic Breaker and Crusher Attachments....170

Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit....171

Service Intervals....172

Required Parts....174

Section 3-3: Maintenance—As Required....177

Check Coolant....265

Inspecting Tires and Checking Pressure....180

Draining Fuel Tank Sump....183

Checking Windshield Washer Fluid Level....184

Cleaning or Replacing Air Cleaner Elements....255

Cleaning Air Cleaner Dust Valve....187

Inspecting Brake Lining....188

Section 3-4: Maintenance—10 Hours or Daily....189

Checking Hydraulic Oil Level....190

Checking Engine Oil Level....191

Checking Recovery Tank Coolant Level....193

Checking Brake Accumulator....194

Checking Air Conditioning....195

Grease Hydraulic Coupler—If Equipped....197

Section 3-5: Maintenance—Every 50 Hours....198

Draining Water Separator....199

Section 3-6: Maintenance—Initial Service - 100 Hours....200

Changing Transmission Gear Case Oil....270

Section 3-7: Maintenance—Every 100 Hours....202

Greasing Front Joint Pins and Bucket and Link Pins....203

Greasing 2-Piece Boom—If Equipped....206

Inspecting and Replacing Belts....207

Section 3-8: Maintenance—Every 250 Hours....209

Checking Swing Gear Case Oil Level....210

Draining Hydraulic Tank Sump....211

Checking Pump Drive Gear Case Oil Level....213

Checking Battery Electrolyte Level and Terminals....214

Cleaning or Replacing Air Cleaner Elements....255

Greasing Front Axle Kingpin....218

Checking Front and Rear Hub Oil Levels....219

Checking Front and Rear Axle Differential Oil Levels....220

Greasing Equalizer Pin....223

Checking Transmission Gear Case Oil Level....224

Take Engine Oil Sample....225

Section 3-9: Maintenance—Every 500 Hours....226

Greasing Swing Bearing Gear....227

Replace Water Separator Filter....228

Replacing Final Fuel Filter....229

Changing Engine Oil and Replacing Filter....230

Checking Air Intake Hoses....233

Cleaning Air Inlet Screen and Coolers....234

Cleaning Fresh Air and Recirculation Filters....235

Greasing Swing Bearing....237

Greasing Travel Driveline....238

Take Fluid Samples....239

Section 3-10: Maintenance—Every 1000 Hours....240

Changing Swing Gear Case Oil....241

Cleaning Fuel Tank Inlet Screen....244

Replacing Hydraulic Oil Filter....245

Replacing Pilot Control and Pilot Brake Oil Filters....248

Change Pump Drive Gear Case (Pump Transmission) Oil....250

Cleaning the Engine Crankcase Ventilation Tube....252

Adjusting Engine Valve Clearance....253

Adjusting Engine Speed Linkage....254

Replacing Air Cleaner Elements....255

Replacing Air Cleaner Dust Valve....256

Changing Front and Rear Hub Oil....257

Changing Front and Rear Axle Differential Oil....259

Greasing Stabilizer (Outrigger)—If Equipped....263

Greasing Blade—If Equipped....264

Check Coolant....265

Section 3-11: Maintenance—Every 2000 Hours....266

Draining Cooling System....267

Filling and Deaerating the Cooling System....269

Changing Transmission Gear Case Oil....270

Section 3-12: Maintenance—Every 4000 Hours....271

Changing Hydraulic System Oil and Cleaning Suction Screen....272

Section 4-1: Miscellaneous—Machine....275

Bleeding the Fuel System....276

Bleeding the Hydraulic System....343

Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump....281

Do Not Service Control Valves, Cylinders, Pumps or Motors....282

Precautions for Alternator and Regulator....283

Handling, Checking, and Servicing Batteries Carefully....284

Using Battery Charger....286

Replacing Batteries....287

Welding On Machine....288

Cleaning the Machine Regularly....289

Adding 12-Volt Accessories....290

Replacing Fuses....291

Replacing Bucket Teeth....295

Adjusting Bucket Linkage....297

Removing the Bucket....300

Hardware Torque Specifications....302

Unified Inch Bolt and Screw Torque Values....303

Metric Bolt and Screw Torque Values....305

Section 4-2: Miscellaneous—Operational Checkout....308

Operational Checkout....308

Section 4-3: Miscellaneous—Troubleshooting....334

Troubleshooting Procedure....335

Engine....336

Electrical System....340

Hydraulic System....343

Section 4-4: Miscellaneous—Storage....345

Prepare Machine for Storage....346

Monthly Storage Procedure....348

Section 4-5: Miscellaneous—Machine Numbers....350

Record Product Identification Number (PIN)....351

Record Engine Serial Number....352

Record Travel Motor Serial Number....353

Record Swing Motor Serial Number....354

Record Hydraulic Pump Serial Number....355

Hydraulic Coupler Serial Number—If Equipped....356

Keep Proof of Ownership....357

Keep Machines Secure....358

Section 4-6: Miscellaneous—Specifications....359

180CW Engine Specifications....359

180CW Travel Speeds....359

180CW Drain and Refill Capacities....359

180CW Machine Specifications....359

180CW Working Ranges....359

180CW Lift Capacity....359

210CW Engine Specifications....359

210CW Travel Speeds....359

210CW Drain and Refill Capacities....359

210CW Machine Specifications....359

210CW Working Ranges....359

210CW Lift Capacity....359

John Deere 180CW and 210CW Wheeled Excavators Operator's Manual (OMT213055)