Komatsu WA600 Wheel Loader Workshop Repair Service Manual PDF, WA600-1 WA600-3 WA600-6 WA600-8 - MKMTSWA600OPES.zip
A full service and repair guide, complete with electrical wiring diagrams for the Komatsu WA600, providing every technical detail needed to service, troubleshoot, fix, and rebuild the machine the way professional technicians do.
The Komatsu WA600 workshop service repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
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SEAM018402T - Wheel Loader WA600-3 avance Operation & Maintenance Manual.pdf
SEAW006000 - Wheel Loader WA600-3 Field Assembly Instruction.pdf
TEN00002-02 - Wheel Loader GALEO WA600-3 Operation & Maintenance Manual.pdf
TEN00002-04 - Wheel Loader WA600-3 Operation & Maintenance Manual.pdf
TEN00111-06 - Wheel Loader GALEO WA600-6 Operation & Maintenance Manual.pdf
TEN00240-02 - Wheel Loader WA600-6 Operation & Maintenance Manual.pdf
TEN00296-02 - Wheel Loader WA600-6 Operation & Maintenance Manual.pdf
TEN00372-01 - Wheel Loader WA600-6 Operation & Maintenance Manual.pdf
TEN00462-02 - Wheel Loader WA600-6 Operation & Maintenance Manual.pdf
PRODUCT DETAILS:
Total Pages: 9,443 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
CEAM000800 - Wheel Loader WA600-1 Operation & Maintenance Manual...1
CEAM003001 - Wheel Loader WA600-3 Operation & Maintenance Manual...202
INTRODUCTION...205
1. FORWARD...206
2. SAFETY INFORMATION...207
3. INTRODUCTION...208
3.1 INTENDED USE...208
3.2 FEATURES...208
3.3 BREAKING IN A NEW MACHINE...208
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...209
4.1 MACHINE SERIAL NO. PLATE POSITION...209
4.2 ENGINE SERIAL NO. PLATE POSITION...209
4.3 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...210
5. TABLE OF CONTENTS...211
SAFETY ...217
6. GENERAL PRECAUTIONS ...218
7. PRECAUTIONS DURING OPERATION ...224
7.1 BEFORE STARTING ENGINE ...224
7.2 AFTER STARTING ENGINE ...227
7.3 TRANSPORTATION ...235
7.4 BATTERY ...236
7.5 TOWING ...239
8. PRECAUTIONS FOR MAINTENANCE ...240
8.1 BEFORE CARRYING OUT MAINTENANCE ...240
8.2 DURING MAINTENANCE ...245
8.3 TIRES ...251
9. SAFETY LABELS ...253
9.1 POSITION FOR ATTACHING SAFETY LABELS ...253
OPERATION ...258
10. GENERAL VIEW ...259
10.1 GENERAL VIEW OF MACHINE ...259
10.2 GENERAL VIEW OF CONTROLS AND GAUGES ...260
10.2.1 CONTROLS...260
10.2.2 MAIN MONITOR...260
10.2.3 MAINTENANCE MONITOR...261
11. EXPLANATION OF COMPONENTS ...262
11.1 MACHINE MONITORS ...262
11.1.1 WARNING DISPLAYS...264
11.1.2 METER DISPLAY PORTION...269
11.2 SWITCHES ...273
11.3 LEVERS AND PEDALS ...281
11.4 CAB DOOR HOLD-OPEN LOCK ...285
11.5 AIR CLEANER SERVICE INDICATOR ...285
11.6 FRAME LOCKING BAR ...285
11.7 FUSE BOXES ...286
11.8 FUSE ARRANGEMENT AND CIRCUIT ...286
11.9 SLOW-BLOW FUSE ...288
11.10 AIR CONDITIONER MAINTENANCE IN OFF- SEASON ...288
11.11 COOL BOX ...288
11.12 TANK FILLER CAPS AND LOCKS ...289
11.12.1 FUEL TANK...289
11.12.2 HYDRAULIC FLUID TANK...289
12. OPERATING MACHINE ...290
12.1 CHECKS BEFORE STARTING ...290
12.1.1 WALK-AROUND CHECK...290
12.1.2 CHECK BEFORE STARTING...292
12.1.3 ADJUSTMENT BEFORE OPERATION...292
12.1.4 OPERATIONS BEFORE STARTING THE ENGINE...295
12.2 STARTING THE ENGINE ...296
12.2.1 NORMAL STARTING...296
12.2.2 SPECIAL STARTING...296
12.2.3 COLD WEATHER STARTING...297
12.3 OPERATIONS AFTER STARTING THE ENGINE ...298
12.3.1 COLD WEATHER WARM-UP PROCEDURE...298
12.4 MOVING THE MACHINE ...300
12.5 CHANGING GEAR SPEED ...302
12.6 SHIFTING BETWEEN FORWARD AND REVERSE ...303
12.7 STEERING ...303
12.8 STOPPING THE MACHINE ...304
12.9 OPERATION OF WORK EQUIPMENT ...305
12.10 WORK POSSIBLE USING WHEEL LOADER ...306
12.10.1 DIGGING PILED GROUND...306
12.10.2 DIGGING LEVEL GROUND...308
12.10.3 LEVELING OPERATION...309
12.10.4 PUSHING OPERATION...309
12.10.5 LOAD AND CARRY OPERATIONS...309
12.10.6 LOADING OPERATIONS...310
12.11 PRECAUTIONS FOR OPERATION ...311
12.11.1 PERMISSIBLE WATER DEPTH...311
12.11.2 IF THE WHEEL BRAKE DOES NOT WORK...311
12.11.3 PRECAUTIONS WHEN DRIVING UP OR DOWN SLOPES...311
12.11.4 PRECAUTIONS WHEN DRIVING THE MACHINE...312
12.12 ADJUSTING THE WORK EQUIPMENT POSITIONERS ...313
12.12.1 ADJUSTING BOOM KICK-OUT...313
12.12.2 ADJUSTING BUCKET POSITIONER...314
12.12.3 BUCKET LEVEL INDICATOR...314
12.13 PARKING THE MACHINE ...315
12.14 CHECKS AFTER COMPLETION OF OPERATION ...317
12.15 STOPPING ENGINE ...317
12.16 CHECK AFTER STOPPING THE ENGINE ...317
12.17 LOCKING ...317
12.18 HANDLING THE TIRES ...318
12.18.1 PRECAUTIONS WHEN HANDLING TIRES...318
12.18.2 TIRE PRESSURE...318
12.19 REMOVAL AND INSTALLATION OF THE BUCKET ...320
12.19.1 REMOVING THE BUCKET...320
12.19.2 INSTALLING THE BUCKET...322
13. TRANSPORTATION ...324
13.1 LOADING AND UNLOADING ...324
13.2 PRECAUTIONS FOR LOADING ...325
13.3 LIFTING THE MACHINE ...325
13.3.1 LIFT POINT MARKINGS...326
13.3.2 WEIGHT TABLE...326
13.3.3 LIFTING PROCEDURE...326
13.4 PRECAUTIONS FOR TRANSPORTATION ...327
14. COLD WEATHER OPERATION ...328
14.1 FUEL AND LUBRICANTS ...328
14.2 COOLANT ...328
14.3 BATTERY ...328
14.4 PRECAUTIONS AFTER COMPLETION OF WORK ...329
14.5 AFTER COLD WEATHER ...329
14.6 WARMING-UP OPERATION FOR STEERING HYDRAULIC CIRCUIT IN COLD WEATHER ...329
15. LONG TERM STORAGE ...330
15.1 BEFORE STORAGE ...330
15.2 DURING STORAGE ...330
15.3 AFTER STORAGE ...330
16. TROUBLESHOOTING ...331
16.1 WHEN MACHINE RUNS OUT OF FUEL ...331
16.2 TOWING THE MACHINE ...331
16.2.1 WHEN ENGINE CAN BE USED...332
16.2.2 WHEN ENGINE CANNOT BE USED...332
16.2.3 RELEASING PARKING BRAKE...333
16.2.4 EMERGENCY TRAVEL OPERATION...334
16.3 IF THE BATTERY IS DISCHARGED ...335
16.3.1 REMOVAL AND INSTALLATION OF BATTERY...335
16.3.2 PRECAUTIONS FOR CHARGING THE BATTERY...336
16.3.3 STARTING THE ENGINE WITH BOOSTER CABLES...337
16.4 OTHER TROUBLE ...339
16.4.1 ELECTRICAL SYSTEM...339
16.4.2 CHASSIS...340
16.4.3 ENGINE...343
16.4.4 RELATIONSHIP OF ELECTRONIC CONTROL SYSTEM...345
MAINTENANCE ...348
17. GUIDES TO MAINTENANCE ...349
18. OUTLINES OF SERVICE ...351
18.1 OUTLINE OF OIL, FUEL, AND COOLANT ...351
18.1.1 OIL...351
18.1.2 FUEL...352
18.1.3 COOLANT...352
18.1.4 STORING OIL AND FUEL...353
18.1.5 FILTERS...353
18.2 FUEL INJECTION PUMP ...353
18.3 OUTLINE OF ELECTRIC SYSTEM ...353
19. WEAR PARTS LIST ...354
20. LUBRICANTS, FUEL, AND COOLANT ...355
20.1 PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS ...355
20.2 ENGINE OIL ...356
20.2.1 NORMAL OPERATION...356
20.2.2 ARCTIC OPERATION...356
20.3 TRANSMISSION, HYDRAULIC SYSTEM, BRAKE SYSTEM OIL ...357
20.4 AXLE OIL ...357
20.5 GREASE ...357
20.6 DIESEL FUEL ...357
20.7 COOLANT SPECIFICATIONS ...358
20.7.1 GENERAL...358
20.7.2 WATER...358
20.7.3 ANTIFREEZE...358
20.7.4 SUPPLEMENTAL COOLANT ADDITIVES...359
20.7.5 TOOLS...362
21. STANDARD TIGHTENING TORQUE FOR NUTS AND BOLTS ...363
21.1 INTRODUCTION OF NECESSARY TOOLS ...363
21.2 TORQUE LIST...364
22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS ...365
23. MAINTENANCE SCHEDULE CHART ...367
24. SERVICE PROCEDURE ...371
24.1 INITIAL 250 HOURS SERVICE ...371
24.2 WHEN REQUIRED ...372
24.2.1 CHECK, CLEAN, OR REPLACE AIR CLEANER ELEMENT...372
24.2.2 CHECK TRANSMISSION OIL LEVEL, ADD OIL...374
24.2.3 CHECK AXLE OIL LEVEL, ADD OIL...376
24.2.4 CHECK AXLE CASE BREATHER...377
24.2.5 CLEAN RADIATOR CORE...377
24.2.6 REPLACE BOLT-ON CUTTING EDGE...378
24.2.7 REPLACE BUCKET TEETH...379
24.2.8 CHECK AIR CONDITIONER...380
24.2.9 CLEAN CONDENSER OF AIR CONDITIONER...381
24.2.10 CHECK WINDOW WASHING FLUID LEVEL, ADD FLUID...381
24.2.11 LUBRICATE WORK EQUIPMENT CONTROL VALVE LINKAGE (2 POINTS)...381
24.2.12 REPLACE SLOW BLOW FUSE...382
24.3 CHECKS BEFORE STARTING ...383
24.3.1 CHECK MONITOR PANEL...383
24.3.2 CHECK COOLANT LEVEL, ADD COOLANT...383
24.3.3 CHECK FUEL LEVEL, ADD FUEL...384
24.3.4 CHECK OIL LEVEL IN ENGINE OIL PAN, ADD OIL...384
24.3.5 CHECK ELECTRICAL WIRING...385
24.3.6 CHECK EFFECT OF PARKING BRAKE...386
24.3.7 CHECK EFFECT OF WHEEL BRAKES...386
24.3.8 CHECK SOUND OF HORN AND BACKUP ALARM...386
24.3.9 CHECK FLASHING OF LAMPS, CHECK FOR DIRT AND DAMAGE...386
24.3.10 CHECK ENGINE EXHAUST COLOR AND SOUND...386
24.3.11 CHECK OPERATIONS OF GAUGES...386
24.3.12 CHECK PLAY OF STEERING WHEEL, CHECK OPERATION OF STEERING...386
24.3.13 DRAIN WATER FROM FUEL FILTER...386
24.3.14 CHECK DIRECTION OF REAR VIEW MIRROR, CHECK FOR DIRT OR DAMAGE...386
24.4 EVERY 50 HOURS SERVICE ...387
24.4.1 CHECK THE TIRE INFLATION PRESSURE...387
24.4.2 DRAIN WATER, SEDIMENT FROM FUEL TANK...387
24.4.3 CHECK ENGINE AIR INTAKE SYSTEM...387
24.5 EVERY 100 HOURS SERVICE ...388
24.5.1 CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL...388
24.5.2 CLEAN ELEMENT IN AIR CONDITIONER FRESH AIR FILTER...389
24.5.3 LUBRICATE REAR AXLE PIVOT PIN (3 PLACES)...389
24.6 EVERY 250 HOURS SERVICE ...390
24.6.1 CHANGE OIL AND REPLACE ENGINE OIL FILTER CARTRIDGE...390
24.6.2 REPLACE FUEL FILTERS...392
24.6.3 CHECK FOR LOOSE WHEEL HUB NUTS, TIGHTEN...393
24.6.4 CLEAN ELEMENT IN AIR CONDITIONER RECIRCULATION FILTER...393
24.6.5 CHECK AIR CONDITIONER COMPRESSOR BELT TENSION, ADJUST...394
24.6.6 CHECK BATTERY ELECTROLYTE LEVEL...395
24.6.7 LUBRICATING...396
24.6.8 CHECK FRAME AND BOOM...399
24.6.9 REPLACE COOLANT FILTER...399
24.7 EVERY 500 HOURS SERVICE ...401
24.7.1 REPLACE TRANSMISSION OIL FILTER...401
24.7.2 LUBRICATE CENTER DRIVE SHAFT SPLINE...401
24.8 EVERY 1000 HOURS SERVICE ...402
24.8.1 CHANGE OIL IN TRANSMISSION CASE, CLEAN STRAINER...402
24.8.2 CLEAN TRANSMISSION CASE BREATHER...403
24.8.3 LUBRICATING (DRIVE TRAIN)...404
24.9 EVERY 1500 HOURS SERVICE ...406
24.9.1 CHECK AND ADJUST ENGINE VALVES AND INJECTORS...406
24.9.2 CHECK AND REPLACE (AS REQUIRED) ENGINE MOUNTED HOSES...406
24.9.3 CHECK AND RETIGHTEN ENGINE MOUNTING HARDWARE...407
24.9.4 CHECK TURBOCHARGER MOUNTING...407
24.9.5 CHECK WATER PUMP...407
24.9.6 CHECK TENSION OF DRIVE BELT...408
24.9.7 CHECK DRIVE BELT TENSIONER BEARING AND FAN HUB BEARING...408
24.10 EVERY 2000 HOURS SERVICE ...410
24.10.1 CHANGE OIL IN HYDRAULIC TANK, REPLACE FILTER ELEMENT...410
24.10.2 REPLACE HYDRAULIC TANK BREATHER ELEMENT...412
24.10.3 CHANGE, CLEAN, AND FLUSH COOLING SYSTEM...413
24.10.4 CLEAN RADIATOR FINS...416
24.10.5 CHANGE AXLE OIL...417
24.10.6 REPLACE ELEMENT IN AIR CONDITIONER RECIRCUCLATION AIR FILTER, FRESH AIR FILTER...418
24.10.7 CLEAN P.P.C. (PROPORTIONAL PRESSURE CONTROL) CIRCUIT STRAINER...418
24.10.8 CHECK BRAKE DISC WEAR...419
24.10.9 CHECK ACCUMULATOR...419
24.10.10 STEAM CLEAN THE ENGINE...419
24.11 EVERY 6000 HOURS SERVICE...420
24.11.1 CLEAN AND CALIBRATE FUEL PUMP...420
24.11.2 CLEAN AND CALIBRATE FUEL INJECTORS...420
24.11.3 CHECK ENGINE FAN HUB...420
24.11.4 CHECK ENGINE IDLER PULLEY...420
24.11.5 CHECK TURBOCHARGER...420
24.11.6 CHECK AIR COMPRESSOR...420
24.11.7 CHECK ENGINE VIBRATION DAMPER...420
SPECIFICATIONS ...421
25. SPECIFICATIONS ...422
OPTIONS, ATTACHMENTS ...424
26. OPTIONAL PARTS AND ATI=ACHMENTS ...425
27. SELECTING BUCKETS AND TIRES ...426
28. RADIO ...427
28.1 EXPLANATION OF PARTS ...427
28.2 METHOD OF USE ...429
28.2.1 METHOD OF AUTOMATIC TUNING...430
28.2.2 METHOD OF MANUAL TUNING...430
28.2.3 METHOD OF SETTING PRESET BUTTONS...430
28.2.4 METHOD OF AUTOMATIC MEMORY...430
28.2.5 AUTOMATIC MONAURAUSTEREO SWITCHING...430
28.2.6 ADJUSTING TIME...431
28.3 PRECAUTIONS WHEN USING ...431
29. AIR CONDITIONER ...432