John Deere 6105D 6115D 6130D 6140D 2WD MFWD Tractor Diagnostic & Tests Technical Manual (TM607319) PDF - MJODTM607319.zip
Complete Diagnostic & Testing Service Guide with electrical schematics covering John Deere 2WD or MFWD Tractors, models 6105D, 6115D, 6130D, and 6140D (SN: 050001 – 100000) (Interim Tier IV / Stage IIIB), offering shop-level details so you can maintain, troubleshoot, and repair your equipment just like a trained technician.
The Diagnosis & Tests workshop manual for John Deere 2WD or MFWD Tractors 6105D, 6115D, 6130D, and 6140D contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm607319 - 6105D, 6115D, 6130D, and 6140D(Interim Tier IV_Stage IIIB) Tractors Diagnostic TM (050001-055000) and (060000—) (February 2016) Technical Manual.pdf
tm607319 - 6105D, 6115D, 6130D, and 6140D(Interim Tier IV_Stage IIIB) Tractors Diagnostic TM (050001-055000) and (060000—) (February 2016) Technical Manual.epub
Total Pages: 2,034 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality) & EPUB/MOBI/AZW for Kindle/iPad/iPhone/Android.
Language: English
MAIN SECTIONS
Foreword
General Information
Safety
General References
Technical Specific References
Diagnostic Trouble Codes
CCU Code Diagnostics
ECU Code Diagnostics
EIC Code Diagnostics
ICC Code Diagnostics
PTR Code Diagnostics
Observable Symptoms and System Diagnostics
General References
Engine Diagnostics
Fuel, Air Intake, Exhaust and Cooling Diagnostics
Electrical Diagnostics
Electronic Control Unit Diagnostics
Drive Systems and Transmission Diagnostics
Steering and Brakes Diagnostics
Hydraulic Diagnostics
Cab/Open Operator’s Station Diagnostics
Engine
General References
Engine Calibrations, Preliminary Checks and Operational Checks
Engine Theory of Operation
Engine Schematics
Engine Component and Connector Information
Engine Tests and Adjustments
Fuel, Air Intake, Exhaust and Cooling
General References
Fuel, Air Intake, Exhaust and Cooling Calibrations, Preliminary Checks and Operational Checks
Fuel, Air Intake, Exhaust and Cooling Theory of Operation
Fuel, Air Intake, Exhaust and Cooling Schematics
Fuel, Air Intake, Exhaust and Cooling Component and Connector Information
Fuel, Air Intake, Exhaust and Cooling Tests and Adjustments
Electrical General and Theory of Operation
General References
Theory of Operation
Electrical Schematics
General References
Key Switch, Starter and Alternator Schematic (SE1)
Neutral Start Schematic (SE2C)
Accessory Power Schematic (SE3)
Horn Schematic (SE4)
Light Switch and Headlights Schematic (SE5A)
Cab Work Lighting Schematic (SE5B)
OOS Work Lighting Schematic (SE5C)
Turn Signal Switch and Hazard Warning Lights Schematic (SE6)
Light Switch and Headlights Schematic (with License and Clearance Lights) (SE7A)
Cab Work Lighting Schematic (with License and Clearance Lights) (SE7B)
OOS Work Lighting Schematic (with License and Clearance Lights) (SE7B)
Turn Signal Switch and Hazard Warning Lights Schematic (with License and Clearance Lights) (SE8)
Power Source Schematic (SE9)
Trailer Connector Schematic (SE10)
Trailer Connector Schematic (with Implement Flood Light Connector) (SE11)
Back-Up Alarm Schematic (SE13A)
Beacon Light Schematic (SE13B)
Mid-Mount SCV Schematic (SE14)
Power Outlets Schematic (with Square Terminals) (SE15A)
Power Outlets Schematic (with Round Terminals) (SE15B)
Heater Schematic (SE16)
Air Conditioning Schematic (SE17)
Front Windshield Wiper and Washer Schematic (SE19)
Rear Windshield Wiper and Washer Schematic (SE21)
Dome Light, Door Switch and Radio Schematic (SE22)
Air Seat Schematic (SE23)
Instrument Cluster Control (ICC) Schematic (SE24)
Seat Switch and Rear PTO Switch Schematic (SE25)
ELX Relay and Fuses Schematic (SE26)
Mechanical Front-Wheel Drive (MFWD) Schematic (SE27)
Brake Switch Schematic (SE28)
Electrohydraulic Control Unit (EHC) Schematic (SE29)
Engine Control Unit (ECU) Schematic (4045 Engine) (SE30)
Controller Area Network Schematic (SE32)
Electrical Components and Connectors
General References
Key Switch, Starter and Alternator Components and Connectors (SE1)
Neutral Start Components and Connectors (SE2C)
Horn Components and Connectors (SE4)
Light Switch and Headlights Components and Connectors (SE5A)
Cab Work Lighting Components and Connectors (SE5B)
OOS Work Lighting Components and Connectors (SE5C)
Turn Signal Switch and Hazard Warning Lights Components and Connectors (SE6)
Light Switch and Headlights Components and Connectors (with License and Clearance Lights) (SE7A)
Cab Work Lighting Components and Connectors (with License and Clearance Lights) (SE7B)
Turn Signal Switch and Hazard Warning Lights Components and Connectors (with License and Clearance Lights) (SE8)
Power Source Components and Connectors (SE9)
Trailer Connector Components and Connectors (SE10)
Trailer Connector Components and Connectors (with Implement Flood Light Connector) (SE11)
Back-Up Alarm Components and Connectors (SE13A)
Beacon Light Components and Connectors (SE13B)
Mid-Mount SCV Components and Connectors (SE14)
Power Outlets Components and Connectors (with Square Terminals) (SE15A)
Power Outlets Components and Connectors (with Round Terminals) (SE15B)
Heater Components and Connectors (SE16)
Air Conditioning Components and Connectors (SE17)
Front Windshield Wiper and Washer Components and Connectors (SE19)
Rear Windshield Wiper and Washer Components and Connectors (SE21)
Dome Light, Door Switch and Radio Components and Connectors (SE22)
Air Seat Components and Connectors (SE23)
Instrument Cluster Control (ICC) Components and Connectors (SE24)
Seat Switch and Rear PTO Switch Components and Connectors (SE25)
Mechanical Front-Wheel Drive (MFWD) Components and Connectors (SE27)
Brake Switch Components and Connectors (SE28)
Electrohydraulic Control Unit (EHC) Components and Connectors (SE29)
Engine Control Unit (ECU) Components and Connectors (4045 Engine) (SE30)
Controller Area Network Components and Connectors (SE32)
Fuses and Relays
Ground Points
Interconnects
Wiring Harnesses
Electrical Tests and Adjustments
General References
Tests and Adjustments
Electronic Control Units
General References
Electronic Control Unit Calibrations, Preliminary Checks and Operational Checks
Electronic Control Unit Theory of Operation
Electronic Control Unit Schematics
Electronic Control Unit Component and Connector Information
Electronic Control Unit Tests and Adjustments
Chassis Control Unit (CCU)
Engine Control Unit (ECU)
Engine Interface Control Unit (EIC)
Instrument Cluster Control Unit (ICC)
Power Train Reverser (PTR)
Drive Systems and Transmissions
General References
Drive Systems and Transmission Calibrations, Preliminary Checks and Operational Checks
Drive Systems and Transmission Theory of Operation
Drive Systems and Transmission Schematics
Drive Systems and Transmission Component Information
Drive Systems and Transmission Tests and Adjustments
Steering and Brakes
General References
Brake Calibrations, Preliminary Checks and Operational Checks
Steering Calibrations, Preliminary Checks and Operational Checks
Brakes Theory of Operation
Steering Theory of Operation
Brake Schematics
Steering Schematics
Brake Component and Connector Information
Steering Component and Connector Information
Brake Tests and Adjustments
Steering Tests and Adjustments
Hydraulics
General References
Hydraulic Calibrations, Preliminary Checks and Operational Checks
Hydraulic Theory of Operation
Mechanical Hitch Theory of Operation
Mid-Mount SCV Theory of Operation
Rear SCV Theory of Operation
Hydraulic Trailer Brake Theory of Operation
Hydraulic Schematics
Hydraulic Component and Connector Information
Hydraulic Tests and Adjustments
Cab/Open Operator’s Station
General References
Calibrations, Preliminary Checks and Operational Checks
Theory of Operation
Schematics
Component and Connector Information
Tests and Adjustments
Special Tools
General References
Dealer Fabricated and Service Tools
tm607319 - 6105D, 6115D, 6130D, and 6140D(Interim Tier IV / Stage IIIB) Tractors Diagnostic TM (050001-055000) and (060000—)(February 2016)
Table of Contents
Foreword
Section 210: General Information
Group 05A: Safety
Work In Ventilated Area
Recognize Safety Information
Avoid Backover Accidents
Prevent Machine Runaway
Avoid Contact with Agricultural Chemicals
Clean Vehicle of Hazardous Pesticides
Use a Safety Chain
Work in Clean Area
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Avoid Harmful Asbestos Dust
Avoid Hot Exhaust
Clean Exhaust Filter Safely
Handle Fuel Safely—Avoid Fires
Prepare for Emergencies
Handle Fluids Safely—Avoid Fires
Avoid High-Pressure Fluids
Install All Guards
Use Proper Lifting Equipment
Illuminate Work Area Safely
Live With Safety
Service Machines Safely
Support Machine Properly
Remove Paint Before Welding or Heating
Park Machine Safely
Stay Clear of Rotating Drivelines
Follow Safety Instructions
Use Proper Tools
Service Tires Safely
Keep ROPS Installed Properly
Construct Dealer-Made Tools Safely
Practice Safe Maintenance
Understand Signal Words
Replace Safety Signs
Avoid Heating Near Pressurized Fluid Lines
Wear Protective Clothing
Handling Batteries Safely
Handle Agricultural Chemicals Safely
Service Cooling System Safely
Use Steps and Handholds Correctly
Transport Tractor Safely
Group 05B: General References
General Information - Summary of References
How to Use This Manual
General Troubleshooting Information
Deliver Safely
Glossary of Terms
Information Available in Sections, Groups and Subgroups
Trademarks
Group 05C: Technical Specific References
Features and Accessories
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Section 211: Diagnostic Trouble Codes
Group CCU: CCU Code Diagnostics
CCU 000096.03 - Fuel Level Sensor Circuit Voltage High
CCU 000096.04 - Fuel Level Sensor Circuit Voltage Low
CCU 000161.02 - Reverse Sun Gear Speed Sensor/ Transmission Input Speed Sensor Conflict
CCU 000237.02 - VIN Security Data Conflict
CCU 000237.14 - VIN Security Not Enabled
CCU 000237.31 - VIN Security Messages Missing
CCU 000628.02 - CCU EOL Data Fault
CCU 000629.12 - CCU Control Unit Fault
CCU 000630.14 - Rear PTO Configuration Invalid
CCU 001638.00 - Hydraulic Oil Temperature Very Hot
CCU 001638.03 - Hydraulic Oil Temperature Sensor Circuit Voltage High
CCU 001638.04 - Hydraulic Oil Temperature Sensor Circuit Voltage Low
CCU 001638.16 - Hydraulic Oil Temperature High
CCU 001883.00 - Rear PTO Overspeed
CCU 001883.01 - Rear PTO Underspeed
CCU 002818.31 - Operator Presence Switch Not Activated
CCU 003509.03 - Sensor Supply Voltage Out of Range High
CCU 003509.04 - Sensor Supply Voltage Out of Range Low
CCU 521155.05 - PTO Lube Solenoid Current Low
CCU 521155.06 - PTO Lube Solenoid Current High
CCU 523316.04 - CCU Switched Supply Voltage Low
CCU 523839.02 - Secondary Brake Switch Conflict
CCU 523907.02 - PTO Remote Enable Switch Conflict
CCU 523908.02 - Rear PTO External Switch Conflict
CCU 524037.02 - MFWD Switch Circuit Fault
CCU 524224.14 - PTO Switch Voltage Mismatch
CCU 524252.05 - Rear PTO Solenoid Circuit Fault
Group ECU: ECU Code Diagnostics
ECU - Non-Tractor ECU Codes
ECU 000084.31 - ECU Calculated Vehicle Speed and CAN bus Vehicle Speed Mismatch
ECU 000152.12 - Control Unit Fault
ECU 000152.14 - Control Unit Fault
ECU 000152.16 - Control Unit Fault
ECU 000237.02 - VIN Security Data Invalid
ECU 000237.13 - VIN Option Code Security Data Conflict
ECU 000237.31 - VIN Security Data Missing
ECU 000647.03 - Engine Fan Clutch Output Device Driver Voltage Above Normal, Or Shorted To High Source
ECU 000695.19 - Unapproved Engine Speed Request
ECU 000876.05 - Air Conditioner Compressor Clutch Circuit Open
ECU 000876.06 - Air Conditioner Compressor Clutch Circuit Short To Ground
ECU 001069.31 - Tire Size Error
ECU 001110.31 - Engine Protection Shutdown
ECU 001351.05 - Air Brake Compressor Clutch Open Circuit
ECU 001351.06 - Air Brake Compressor Clutch Short To Ground
ECU 001550.05 - Air Conditioner Compressor Clutch Under-Current
ECU 001550.06 - Air Conditioner Compressor Clutch Over-Current
ECU 003353.31 - Alternator Not Charging With Engine Running
ECU 003695.03 - Diesel Particulate Filter Regeneration Inhibit Switch Shorted To Battery
ECU 003695.04 - Diesel Particulate Filter Regeneration Inhibit Switch Shorted To Ground
ECU 003695.05 - Diesel Particulate Filter Regeneration Inhibit Switch Circuit Open
ECU 003695.13 - Diesel Particulate Filter Regeneration Inhibit Switch Out Of Calibration
ECU 003695.14 - Diesel Particulate Filter Regeneration Special Instructions
ECU 003696.03 - Diesel Particulate Filter Regeneration Force Switch Shorted To Battery
ECU 003696.04 - Diesel Particulate Filter Regeneration Force Switch Shorted To Ground
ECU 003696.05 - Diesel Particulate Filter Regeneration Force Switch Current Low
ECU 003711.14 - Exhaust Temperature Management Failure Special Instructions
ECU 003711.31 - DOC Inlet Temperature Not Reached During ETM
ECU 523744.09 - Air Conditioner Compressor Clutch Status Message Missing
ECU 524225.31 - Engine Start Protection Bypass Detected