BMW 4-Series F32 Workshop Repair Service Manual 2013-2020 418i 420i 428i 430i 435i 440i M4 418d 420d 425d 430d 435d PDF - MBMW4F32OPES.zip
Full workshop service and repair manual, complete with Electrical Wiring Diagrams, covering the BMW 4-Series (F32) 418i, 420i, 428i, 430i, 435i, 440i, M4, 418d, 420d, 425d, 430d and 435d. It contains every technical detail needed to service, troubleshoot, fix and rebuild these vehicles to the standard of a professional garage.
This BMW 4-Series (F32) 418i, 420i, 428i, 430i, 435i, 440i, M4, 418d, 420d, 425d, 430d and 435d workshop service repair manual for all variants includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
BMW 4-Series (F32) 418i, 420i, 428i, 430i, 435i, 440i, M4, 418d, 420d, 425d, 430d, 435d coupé Repair Service Manual 2013-2020.pdf
PRODUCT DETAILS:
Total Pages: 9,567 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
Petrol
Model Years Engine Power Torque
418i 2016–present 1.5 L B38
420i 2014–2016 2.0 L N20
428i 2013–2016 2.0 L N20
430i 2016– 2.0 L B48
435i 2013–2016 3.0 L N55
440i 2016– 3.0 L B58
M4 2013– 3.0 L S55
M4 Comp 2016– 331 kW (450 PS; 444 hp)
M4 CS 2017– 338 kW (453 hp)
M4 GTS 2016 368 kW (493 hp)
Diesel
Model Years Engine Power Torque
418d 2014–2019 2.0 L N47
420d 2013–2015 2.0 L N47
425d 2014–2016 2.0 L N47
430d 2014– 3.0 L N57
435d 2014– 3.0 L N57
MAIN SECTIONS
00 - MAINTENANCE & GENERAL NOTES....3
0 operating fluid overview....7
0000... Body Check for corrosion (except cavities)....21
0000... Brake lines and connections visual inspection for leaks, damage, attachment and correct position....22
0000... CBS reset....23
0000... Check horn, headlight flashers and hazard warning flashers....27
0000... Check windscreen wash _ wipe system....28
0000... Checking coolant level and concentration, correcting if necessary....29
0000... Checking instrument _ inscription lighting, interior _ luggage compartment _ glove box lights and blower....30
0000... Checking lighting system....31
0000... Checking of road safety (test drive)....32
0000... Information _ warning labels....33
0000... Seat belts Check condition of seat belt strap, check function of automatic reel, seat belt locking reel, seat belt buckle, seat belt clip and, if necessary, seat belt clasp....37
0000... Steering components Check for play, damage and, if nec., tightness....39
0000... Tyres checking and if necessary correcting inflation pressure, checking condition, tread depth and pattern....41
0000... Underbody incl. all visible components Check for damage, correct position, tightness, corrosion....42
0000... Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers....43
0000... When driving on a race track....47
0000... Windscreen washer system checking fluid level, topping up if necessary....53
0000... Work instruction for removing the protective film....54
0000009 Pre-delivery check....56
0000105 Standard scope of service....61
0000252 BMW engine oil service without supplementary service....62
0000602 Service - air filter element....72
0000610 Service - engine oil....73
0000612 Service - front brakes....75
0000614 Service - rear brakes....77
0000616 Service - microfilter....79
0000618 Service - brake fluid....80
0000622 Service - spark plugs....81
0000624 Service - vehicle check....82
0001... Symbols used and information in repair instructions....85
5.1.1 Axles....90
6450... Instructions for handling R1234yf refrigerant....93
6450... Notes on the refrigerant (R134a, R1234yf) and refrigerant oil....95
6450... Safety information for handling refrigerant R1234yf....98
7.1.1 Installation safety of the seat belts _ seat belt buckles....100
7.1.2 Status of the seat belts _ seat belt buckles....104
7.1.3 Belt force limiter....107
7.1.4 Seat belt tensioner....108
7.1.5 Airbag....109
7.1.6 Supplementary restraint systems (SRS)....112
7.11 Odometer (if present)....113
7.12 Driving dynamics control (Electronic Stability Program, ESP) (if installed _ required)....114
Abbreviations....115
Addition to special tools cabinet All model series....119
Arguments pertaining to engine oil consumption....121
Brake fluid - Operating Fluids Specification....124
Brake fluid service - extension of the first brake fluid interval to 36 months....125
Brake fluid service ? Bonnet gas strut check with active pedestrian impact mitigation?(SA8TF)....127
CBS general - Reset is lost....129
Changed emissions test indicator BMW Condition Based Service....130
Discontinuation of Service Booklet for vehicles with Central?Information?Display?(CID)....131
Drawbar load sign omitted All with options 235 and 3AC....133
Emergency Services (BMW _ MINI) from issue September 2009....134
Engine oil - varying colours _ smell after initial filling in the works....135
Engine oil service - countries with higher levels of dust Check the air filter element for contamination....136
Engine oil service _ vehicle check service - procedure for resetting the service interval indicator....137
Extract from BMW Group Standard?GS?90003-2....138
FEB-FEB-NED-TESTMODULE-AKTUELL....140
General and legal information on performing the periodic exhaust-gas (emissions) test in EU countries....141
Handling fault messages _ Check Control messages for Run Flat Indicator?RDC (SA2VB)....147
Handling the acoustic camera....150
IMIB_Next....152
Ignition key data tapping on CBS vehicles....155
Inflation pressure measurement in vehicles with tyre pressure display?RDC?(SA2VB)....161
List of contents....163
M10 and M10 x 1 - maximum tightening torques acc. to BMW GS 90003-2....165
M12 and M12x1.5 - maximum tightening torques acc. to BMW GS 90003-2....166
M14 and M14x1.5 - maximum tightening torques acc. to BMW GS 90003-2....167
M16 and M16x1.5 - maximum tightening torques acc. to BMW GS 90003-2....168
M18 and M18x1.5 - maximum tightening torques acc. to BMW GS 90003-2....169
M4 and M5 - maximum tightening torques acc. to BMW GS 90003-2....170
M6 and M7 - maximum tightening torques acc. to BMW GS 90003-2....171
M8 and M8 x 1 - maximum tightening torques acc. to BMW GS 90003-2....172
Main group 00....173
Maintenance scope F30, F31, F32, F33, F34, F36....174
New Maintenance Records service booklet and maintenance documentation All models....176
Parking brake function check - new procedure in the standard service scope _ rear brake service....178
Service Sheets - Condition-based Service _ Pre-delivery Check (ISTA, ISPA, Commercial Service Data)....180
Service intervals for countries with low fuel grade (SA988 _ SA8KE, SA8KM, SA984, SA8KK, SA8KL, SA8KH, SA8KP)....182
Standard work scope - expansion of work scope (with slide _ tilt sunroof and panorama glass roof)....188
Supplement for target exhaust emissions inspection data of BMW and MINI vehicles from 04 _ 2009. Modified test specifications for petrol lean-mixture engines N43 and N53. Test procedure for hybrid vehicles....190
Test instructions for the exhaust gas test (AU) on BMW vehicles with diesel engines from European emission classification EURO 6....194
Test instructions for the exhaust gas test (AU) on BMW vehicles with petrol engines from European emission classification EURO 6....207
Workshop Equipment - Planning Documentation....220
Workshop equipment sales....221
11 - ENGINE ....222
11 operating fluid overview....227
11. . . . . Equipment recoding special tool number of the transverse member for fixing the engine in the installation location....229
1100 Overview of Technical Data....231
1100 Overview of tightening torques....241
1100... Engine oil consumption measurement....245
1100... Overview of consumables (Electronic Parts Catalogue)....246
1100... Removing and installing _ replacing rear acoustic cover (corrosion protection) (B58)....252
1100039 Check compression of all cylinders....254
1100050 Removing and installing engine....272
1100300 Engine oil consumption measurement....377
1100670 Securing engine in installation position....381
1111 Overview of Technical Data....398
1111 Overview of tightening torques....400
1112 Overview of Technical Data....406
1112 Overview of tightening torques....409
1112000 Removing and installing _ sealing cylinder head cover....423
1112001 Replace the cylinder head cover....488
1112070 Remove and install _ replace acoustic cover....554
1112100 Removing and installing cylinder head....561
1112101 Replace cylinder head gasket....742
1112115 Removing and installing _ replacing corrosion protection cover....923
1112161 replace cylinder head....931
1112729 Checking cylinder head for watertightness (cylinder head dismantled)....1121
1113 Overview of Technical Data....1180
1113 Overview of tightening torques....1181
1113000 Remove and install, seal or replace oil sump....1188
1114 Overview of tightening torques....1205
1114005 Replacing front crankshaft seal....1210
1114110 Removing and installing _ sealing or replacing bottom timing case cover....1228
1114311 Removing and installing _ replacing engine encapsulation (front top)....1345
1114605 Replacing the crankshaft seal (Transmission side) (Transmission is removed)....1352
1115001 Replace engine ventilation line....1363
1121 Overview of Technical Data....1368
1121140 Remove, install _ replace crankshaft, guide bearing shell....1373
1121140 Removing, installing _ replacing lower guide bearing shell of the crankshaft....1398
1121500 Replacing crankshaft (engine removed)....1422
1122 Overview of tightening torques....1561
1122510 Removing and installing _ replacing the flywheel (gearbox removed)....1563
1123 Overview of tightening torques....1569
1123010 Removing and installing _ replacing vibration damper....1571
1124 Overview of tightening torques....1589
1124571 Replacing all connecting rod bearing shells (pistons removed)....1593
1125 Overview of Technical Data....1598
1125530 Removing and installing _ replacing all pistons (engine removed)....1609
1125671 Replace the piston rings for all pistons (Piston removed)....1736
1128 Overview of tightening torques....1744
1128010 Replacing drive belt for alternator....1747
1128020 Replace tensioning device for drive belt of the alternator....1753
1130 Overview of tightening torques....1763
1131 Overview of tightening torques....1764
1131005 Check the timing of the camshaft(s)....1776
1131025 Removing and installing _ replacing intake camshaft....1853
1131028 Removing and installing _ replacing exhaust camshaft....1988
1131052 Replacing both timing chains....2025
1131090 Remove and install _ replace chain tensioner piston....2148
1131505 Adjusting the timing of the camshaft(s) (for work no. 11 31 005 _ 508)....2155
1133050 Removing and installing _ replacing all rocker arms....2171
1133062 Replacing all hydraulic valve clearance compensating elements....2316
1134552 Removing and installing _ replacing all valves (cylinder head removed)....2462
1134560 Replacing all valve stem seals (cylinder head removed)....2517
1134715 Replace all valve springs (cylinder head removed)....2564
1136 Overview of tightening torques....2609
1136042 Removing and installing _ replacing intake adjuster....2613
1136044 Remove and install _ replace the exhaust camshaft adjuster....2710
1136046 Removing and installing _ replacing the intake and exhaust camshaft adjusters....2807
1136125 Removing and installing _ replacing intake VANOS central valve....2907
1136126 Removing and installing _ replacing the Vanos central valve on the exhaust side....3003
1136127 Removing and installing _ replacing both Vanos central valves....3099
1136658 Removing and installing _ replacing both actuators (for work no. 11 36 008)....3197
1137 Overview of tightening torques....3214
1137005 Removing and installing _ replacing eccentric shaft....3217
1137010 Removing and installing _ replacing intermediate levers....3359
1137020 Removing and installing _ replacing servomotor for eccentric shaft....3457
1140000 Checking engine oil pressure....3470
1141 Overview of tightening torques....3480
1141000 Removing and installing _ replacing oil pump....3487
1141115 Removing and installing _ replacing hydraulic valve for oil-pressure control (for oil pressure control)....3507
1142 Overview of tightening torques....3568
1142020 Removing and installing _ replacing full-flow oil filter completely....3581
1142200 Removing and installing _ sealing or replacing oil feed line for exhaust turbocharger....3650
1142210 Removing and installing _ sealing or replacing oil return line for exhaust turbocharger....3719
1144000 Removing & installing, sealing _ replacing oil-to-water heat exchanger....3723
1151 Overview of tightening torques....3783
1151000 Removing and installing _ replacing the coolant pump....3787
1151027 Remove and install _ replace electric coolant pump for charge air _ capacitor....3819
1151028 Removing and installing _ replacing auxiliary coolant pump for exhaust turbocharger....3838
1151030 Removing and installing _ replacing component carrier....3890
1153 Overview of tightening torques....3937
1153015 Removing and installing _ replacing heat management module....3944
1153082 Removing and installing _ replacing the coolant feed line for the exhaust turbocharger....3997
1153087 Removing and installing _ replacing both coolant return lines for exhaust turbocharger....4024
1153088 Removing and installing _ replacing the coolant return line for the exhaust turbocharger (Coolant return line, part 1)....4106
1153089 Removing and installing _ replacing the coolant return line for the exhaust turbocharger (Coolant return line, part 2)....4158
1161 Overview of tightening torques....4238
1161050 Removing and installing the intake plenum....4246
1161051 Replace intake plenum....4277
1161730 Leakage test for the intake system....4310
1162 Overview of tightening torques....4315
1165 Overview of tightening torques....4317
1165020 Removing and installing _ replacing exhaust turbocharger....4330
1165300 Remove and install or replace the electrical actuator drive for the wastegate....4399
1166000 Removing and installing _ replacing vacuum pump....4408
1178 Overview of tightening torques....4428
1178510 Replacing oxygen sensor (after vehicle diagnosis)....4430
1178610 Replace the lambda oxygen monitoring sensor (after vehicle diagnosis)....4439
6.1.9 Engine performance....4451
9.0 BMW Longlife-17 FE+....4452
Cleaning the cylinder head intake ports and the combustion chamber with the walnut blaster....4454
Crankshaft and Bearings....4455
Emissions-control, Lambda oxygen sensor....4456
Engine identification....4457
Fan....4467
Intake manifold....4468
Leak-testing the air-intake system....4469
Main group 11....4472
Repair notes to renew the cylinder head....4473
Replacing guide bearing....4476
Vacuum supply All models....4479
12 - ENGINE ELECTRICAL SYSTEM....4483
1200... Instructions for removal and replacement of control units....4485
1200... Instructions for working on the ignition system....4487
1212 Overview of tightening torques....4489
1212011 Remove and install _ replace all spark plugs (B58)....4490
1213 Overview of tightening torques....4494
1213511 Replacing ignition coils (B58)....4495
1214 Overview of tightening torques....4497
1214521 Replace crankshaft sensor (after vehicle diagnosis)....4500
1214523 Replacing the camshaft sensor of the intake camshaft (after vehicle diagnosis)....4561
1214524 Replacing the camshaft sensor of the exhaust camshaft (after vehicle diagnosis)....4566
1214602 Replacing knock sensor (after vehicle diagnosis) (cylinders 1+2)....4571
1214604 Replacing knock sensor (after vehicle diagnosis) (cylinders 3+4)....4592
1214700 Encoding the control unit (DME _ DDE)....4630
1214705 Programming the control unit (DME _ DDE)....4631
1231 Overview of tightening torques....4632
1231020 Removing and installing _ replacing alternator....4635
1241 Overview of tightening torques....4659
1241020 Removing and installing _ replacing starter motor....4662
1241041 Replacing the engagement solenoid switch....4683
1242 Overview of tightening torques....4685
1242500 Removing and installing _ replacing the positive battery cable (after vehicle diagnosis) (between alternator _ starter motor and positive battery terminal remote positive terminal)....4688
1242540 Replacing safety battery terminal (SBK)....4723
1251 Overview of tightening torques....4730
1251210 Replacing the wiring harness section for injectors and ignition coils....4734
1251215 Replacing wiring harness section for Valvetronic actuator....4745
1251235 Remove and install _ replace Module 1, sensor system engine wiring....4755
1251240 Remove and install _ replace Module 2, sensor system engine wiring....4799
1251245 Removing and installing _ replacing transmission module engine wiring,....4817
1252 Overview of tightening torques....4854
1261 Overview of tightening torques....4858
1261280 Removing and installing _ replacing oil pressure switch....4861
1261285 Replacing engine oil level sensor....4926
1263586 Replacing power distribution box (after vehicle diagnosis)....4940
1290 Overview of tightening torques....4956
1290150 Remove and install _ replace control unit box....4958
BMW Quality Longlife-04 All....4976
Mounting parts....4977
Spark Plugs....4978
13 - FUEL PREPARATION & CONTROL....4979
1112070 Removing and installing _ renewing acoustic cover (B58)....4981
13 operating fluid overview....4983
1331... Notes regarding the fuel pressure test (reference pressure surrounding area)....4984
1331029 Check delivery pressure of fuel pump....4986
1331035 Removing and installing _ replacing the fuel feed line....4997
1351 Overview of tightening torques....5022
1351017 Removing and installing high pressure pump....5025
1353 Overview of tightening torques....5055
1353080 Remove and install _ replace rail at cylinder 1-3....5068
1353081 Remove and install _ replace rail at cylinder 4-6....5109
1353082 Remove, install _ replace both rails....5166
1353180 Replace pressure line (between high pressure pumps and pressure accumulator)....5223
1353301 Remove, install _ replace injector(s) in the injection system at cyl. 1-3....5247
1353302 Remove, install _ replace injector(s) in the injection system at cyl. 4-6....5289
1353318 Remove and install all injectors in the injection system....5331
1353596 Replacing the high-pressure fuel sensor (after vehicle diagnosis)....5387
1354 Overview of tightening torques....5405
1354030 Remove and install _ seal throttle body....5408
1362 Overview of tightening torques....5414