John Deere W540 W550 W650 W660 T550 T560 T660 T670 C670 HillMaster Combines Workshop Repair Service Manual (TM401519) PDF - MJODTM401519.zip
A full workshop repair and service guide covering John Deere Combine models W540, W550, W650, W660, T550, T560, T660, T670 and C670, along with the HillMaster version (European Edition), packed with the technical data needed to keep, fix and overhaul your machine the way a professional technician would.
The John Deere combine service repair manual for models W540, W550, W650, W660, T550, T560, T660, T670 and C670 contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm401519 - W540, W550, W650, W660, T550, T560, T660, T670 and C670 Including HillMaster Combines Repair - (European Edition) Technical Manual.pdf
tm401519 - W540, W550, W650, W660, T550, T560, T660, T670 and C670 Including HillMaster Combines Repair - (European Edition) Technical Manual.epub
Total Pages: 1,910 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General
Safety
Specifications
Fuel, Lubricants, Oils, Coolant and Capacities
Engine
Remove and Install Engine
Lower Engine Repair
Cooling System
Fuel and Air Intake Systems
Air Intake System
Diesel Fuel System
Electrical System
Harness and Connector Repair
Wiring Harness Routings
Fuses, Circuit Breakers and Relays
Lights
Operator`s Station
Sensors and Switches
Wiper
Alternator
Starter Motor
GreenStar Components
Drive Train
Transmission and Differential
Final Drive
Hydrostatic System
Cam Lobe Motor
HillMaster II
Power Steering and Brakes
Steering
Brake
Trailer Hitch
Hydraulic System Repair
Hydraulic Reservoir
Hydraulic Pumps
Hydraulic Valves
Hydraulic Cylinders
HillMaster II Hydraulic Cylinders
Motors
Accumulators
Separator Shell
Gull Wing Doors
Hood - W Series, T Series
Hood - C Series
Operator`s Station Repair
Air-Conditioning System (R134a)
System Components
Cab
Feeder House Repair
Conveyor
Upper Shaft and Slip Clutch
Feeder House Drives and Reverser Gear Case
HeaderTrak Tilt Cylinder and Frame
HillMaster II Tilt Cylinder and Frame
Separator - W Series
Separator Repair
Cylinder Drives
Straw Walkers, Crankshafts and Walker Return Pan
Straw Chopper and Chaff Spreader
Shoe Supply Augers, Cleaning Fan and Chaffer and Sieve Frame
Tailings Elevator and Augers
Primary Countershaft
Header Electromagnetic Clutch Assembly
Separator - C Series
Beaters
Engine Gear Case to Module Drives
Tine Separator Module
Tine Separator Gear Cases
Supply Augers (Shoe), Chaffer and Sieve Frame
Straw Chopper
Separator - T Series
Common Separator Components
Separator Components and Separator Drive
Straw Walker Drive
Remove and Install Beater Grate
Remove and Install Beater
Remove and Install Separator Rotor
Remove and Install Separator Grate
Remove and Install Overshot Beater
Remove and Install Stripper Roll
Grain Tank and Unloading System
Grain Tank Cross Augers
Unloading Auger System Drives
Vertical Auger and Lower Gear Case
Horizontal Auger and Gear Case
Clean Grain Elevator and Loading Auger Gear Case
Grain Tank and Extensions
Engine Gear Case and Control Valve, Repair
Engine Gear Case and Valve
Special Tools
Essential Special Tools
Recommended Special Tools
tm401519 - W540, W550, W650, W660, T550, T560, T660, T670 and C670 Including HillMaster Combines Repair -: (European Edition)
Table of Contents
Foreword
Section 10: General
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Prevent Battery Explosions
Prepare for Emergencies
Handle Fluids Safely—Avoid Fires
Prevent Acid Burns
Avoid High-Pressure Fluids
Park Machine Safely
Live With Safety
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Service Tires Safely
Avoid Heating Near Pressurized Fluid Lines
Remove Paint Before Welding or Heating
Use Proper Tools
Practice Safe Maintenance
Protect Against Noise
Dispose of Waste Properly
Avoid Harmful Asbestos Dust
Group 10: Specifications
Operating Speeds
Specifications - W540 and W550 Combines
Specifications - W650 and W660 Combines
Specifications - T550 and T560 Combines
Specifications - T660 and T670 Combines
Specifications - C670 Combine
Dimension Reference Points (W Series)
Dimensions (W Series)
Dimension Reference Points (T Series)
Dimensions (T Series)
Dimension Reference Points (C Series)
Dimensions (C Series)
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Assemble and Install Flat Face Seal Fittings - All Pressure Applications
Torque Chart for Metric Flat Face Seal Fittings - Standard Pressure Applications
Torque Chart for Metric Flat Face Seal Fittings - High Pressure Applications
Torque Chart for SAE Flat Face Seal Fittings - Standard Pressure Applications
Torque Chart for SAE Flat Face Seal Fittings - High Pressure Applications
Assemble and Install Four-Bolt Flange Fittings - All Pressure Applications
Torque Values for SAE Four-Bolt Flange - Standard Pressure Applications
Torque Values for SAE Four-Bolt Flange - High Pressure Applications
Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems
Group 15: Fuel, Lubricants, Oils, Coolant and Capacities
Diesel Fuel
Storing Fuel
Heavy Duty Diesel Engine Coolant
Supplemental Coolant Additives
Liquid Coolant Conditioner
Diesel Engine Oil
Hydrostatic Drive System, Main Hydraulic System and Main Engine Gear Case Oils
Transmission, Final Drives, Feeder House Reverser, Primary Countershaft, Loading Auger Elevator and Dual-Range Cylinder Drive Gear Cases
Grease
Lubricant Storage
Alternative and Synthetic Lubricants
Capacities
Section 20: Engine
Group 05: Remove and Install Engine
Essential and Recommended Special Tools
Specifications
Remove Engine
Install the Engine
Group 10: Lower Engine Repair
Remove and Install Engine Oil Pan Access Sheet (W Series, T Series)
Remove and Install Engine Oil Pan Access Sheet (C Series)
Group 15: Cooling System
Remove and Install Rotary Screen
Remove and Install Rotary Screen Drive
Remove and Install Rotary Screen Idler Arm and Sheaves
Remove and Install Rotary Screen Brush Kit (Optional)
Remove and Install Radiator (W Series, T Series)
Remove and Install Radiator (C Series)
Test Radiator
Test Radiator Cap
Replace Thermostat
Repair or Replace Water Pump
Section 30: Fuel and Air Intake Systems
Group 05: Air Intake System
Remove and Install Charge Air Cooler (W Series, T Series)
Remove and Install Charge Air Cooler (C Series)
Group 10: Diesel Fuel System
Specifications
Remove Fuel Tank
Replace Fuel Filter (6.8-Liter Engine)
Replace Water Separator Filter (6.8-Liter Engine)
Remove and Install Fuel Filters (9.0-Liter Engine)
Clean the Fuel Precleaner (9.0-Liter Engine)
Section 40: Electrical System
Group 05: Harness and Connector Repair
Essential and Recommended Special Tools
Other Material
Use Electrical Insulating Compound
Connector Repair Procedures
Repair Procedure R-A
Repair Procedure R-B
Repair Procedure R-C
Repair Procedure R-D
Repair Procedure R-E
Repair Procedure R-F
Repair Procedure R-G
Repair Procedure R-I
Repair Procedure R-J
Repair Procedure R-K
Repair Procedure R-M
Repair Procedure R-N
Repair Procedure R-AE
Group 10: Wiring Harness Routings
Cab Main Wiring Harness
Left Main Wiring Harness
Right Main Wiring Harness With GreenStar GreenStar is a trademark of Deere & Company
Engine Wiring Harness
Group 15: Fuses, Circuit Breakers and Relays
Replace Circuit Boards
Group 20: Lights
Safety Rules When Replacing Halogen Bulbs
Replace and Adjust Cab Headlight Bulb
Remove and Install HID-Xenon Light
Replace Auxiliary Field and Access Door Lights
Replace Residue Discharge Light Bulb
Replace Side Finder Light Bulb
Replace Grain Tank and Unloading Auger Light Bulbs
Replace Cleaning Shoe Light Bulb
Replace Turn Signal and Maximum Tilt Indicator Light Bulbs
Replace Dome and Console Light Bulb
Replace Bulbs of CommandTouch CommandTouch is a trademark of Deere & Company. CornerPost Monitor
Replace Warning Display Panel Bulb
Group 25: Operator's Station
Specifications
Remove and Install Overhead Console
Replace Warning Display Panel Circuit Board
Remove and Install Light Panel Dimmer Switch
Remove and Install Overhead Console Rocker Switches
Remove and Install ClimaTrak ClimaTrak is a trademark of Deere & Company Automatic Air Conditioning/Heater Temperature Control Switch and Fan Switch
Replace Cornerpost Main Circuit Board
Remove Header Control Module
Remove Automatic Combine Adjustment (ACA) Display
Remove Performance Monitor and Digital Tachometer Module
Remove and Install CommandTouch CommandTouch is a trademark of Deere & Company. Console
Remove and Install Header and Separator Engage Switches
Remove and Install Switches for DIAL-A-SPEED DIAL-A-SPEED is a trademark of Deere & Company. and Header Height/Ground Pressure Control
Remove and Install Back Light Bulbs for DIAL-A-SPEED and Header Height/Ground Pressure Control Switches
Remove and Install CommandTouch CommandTouch is a trademark of Deere & Company. Console Membrane Switches
Remove and Install CommandTouch CommandTouch is a trademark of Deere & Company. Console Circuit Board
Replace Neutral Start Switch
Replace Mini Harness
Remove and Install Multifunction Lever
Remove and Install Start Switch
Remove and Install Horn Switch
Remove and Install Mirrors
Remove and Install Mirror Switch
Group 30: Sensors and Switches
Other Material
Shaft Speed Sensor Locations (W Series, T Series, C Series)
Shaft Speed Sensor Locations (W Series, T Series)
Shaft Speed Sensor Locations (C Series)
Remove and Install Sensors for Conveyor Auger, Tailings Elevator, Clean Grain Elevator, Beater and Separator
Remove and Install Sensors for Cleaning Fan, Cylinder Speed, Beater and Feeder House Backshaft
Remove and Install Straw Chopper Sensor
Remove and Install Grain Tank Sensor
Remove and Install Tailings Sensor
Remove and Install VisionTrak VisionTrak is a trademark of Deere & Company Sensors (Shoe/Separator)
Remove and Install Header Height/Ground Pressure Control Sensors (Return to Cut and Tilt)
Remove and Install Coolant Temperature Sensor
Remove and Install Coolant Temperature Sensor
Remove and Install Fuel Level Sensor
Remove and Install Park Brake Switch
Remove and Install Air Filter Restriction Switch
Remove and Install Engine Gear Case Temperature and Pressure Switches
Remove and Install Hydrostatic Charge Pressure Switch
Remove and Install Hydraulic Oil Reservoir Temperature Sensor
Remove and Install Engine Oil Pressure Switch
Remove and Install Service and Cleaning Shoe Light Switch
Remove and Install Chaffer/Sieve Sensor and Adjusting Motor
Group 35: Wiper
Specifications
Remove and Install Wiper Motor
Remove and Install Windshield Washer
Group 40: Alternator
Specifications
Remove and Install Alternator
Group 45: Starter Motor