John Deere PowerTech E 2.4L 3.0L Diesel Engines Component Technical Manual CTM101019 - MJODCTM101019.zip
Full Component Technical Manual including Electrical Wiring Diagrams for John Deere PowerTech E 2.4L and 3.0L Diesel Engines — packed with all the workshop guidance needed to service, troubleshoot, fix, and maintain these engines the way professional technicians do.
The component technical service and repair manual for John Deere PowerTech E 2.4L and 3.0L Diesel Engines covers:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
ctm101019 - PowerTech E 2.4L and 3.0L Diesel Engines - (Worldwide Edition) Component Technical Manual.pdf
ctm101019 - PowerTech E 2.4L and 3.0L Diesel Engines - (Worldwide Edition) Component Technical Manual.epub
Total Pages: 1,612 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
ctm101019 - PowerTech™ E 2.4L and 3.0L Diesel Engines -: (Worldwide Edition)
Component Technical Manual
Table of Contents
Foreword
Related Manuals
Training Information
Definition Of Terms
PowerTech™ E 2.4L and 3.0L Diesel Engines
Section 01: General Information
Group 000: Safety
About The Group
Avoid Heating Near Pressurized Fluid Lines
Avoid High-Pressure Fluids
Avoid Hot Exhaust
Avoid Static Electricity Risk When Refueling
Construct Dealer-Made Tools Safely
Dispose of Waste Properly
Follow Safety Instructions
Handle Chemical Products Safely
Handle Fluids Safely—Avoid Fires
Handle Fuel Safely—Avoid Fires
Handle Starting Fluid Safely
Handling Batteries Safely
Illuminate Work Area Safely
Install All Guards
Live With Safety
Prevent Acid Burns
Prevent Battery Explosions
Practice Safe Maintenance
Prepare for Emergencies
Protect Against High Pressure Spray
Protect Against Noise
Recognize Safety Information
Remove Paint Before Welding or Heating
Replace Safety Signs
Service Cooling System Safely
Service Machines Safely
Stay Clear of Rotating Drivelines
Understand Signal Words
Use Proper Lifting Equipment
Use Proper Tools
Wait Before Opening High-Pressure Fuel System
Wear Protective Clothing
Work in Clean Area
Work In Ventilated Area
Group 001: Engine Identification
Engine Model Designation
Engine Serial Number Plate
Record Engine Serial Number
OEM Engine Option Code Label
Information Relative to Emissions Regulations
Emissions Control System Certification Label
Group 002: Fuels, Lubricants, and Coolant
Diesel Fuel
Diesel Fuel Additive Products
Biodiesel Fuel
Handling and Storing Diesel Fuel
Filling Fuel Tank
Lubricity of Diesel Fuel
Testing Diesel Fuel
Diesel Engine Coolant
Supplemental Coolant Additives
Drain Intervals for Diesel Engine Coolant
Diesel Engine Coolant (engine without wet sleeve cylinder liners)
Disposing of Coolant
Operating in Warm Temperature Climates
Testing Diesel Engine Coolant
Additional Information About Diesel Engine Coolants and Supplemental Coolant Additives
Diesel Engine Break-In Oil
Diesel Engine Oil
Extended Diesel Engine Oil Service Intervals
Grease
Lubricant Storage
Mixing of Lubricants
Alternative and Synthetic Lubricants
Minimizing the Effect of Cold Weather on Diesel Engines
OILSCAN OILSCAN is a trademark of Deere & Company. and COOLSCAN COOLSCAN is a trademark of Deere & Company.
Section 02: Repair and Adjustments
Group 010: Engine Rebuild
Engine Stand Safety Precautions
Engine Overhaul Guidelines
Engine Repair Stand
Adapters Installation on Engine Repair Stand
Engine Lifting Procedure
Engine Mounting on Repair Stand
Clean Engine
Disconnect Turbocharger Oil Inlet Line
Engine Disassembly Sequence
Engine Assembly Sequence
Engine Break-In Guidelines
Perform Engine Break-In
Group 020: Cylinder Head and Valves
Cylinder Head Exploded View
Cylinder Head and Valves — Troubleshooting Guide
Cylinder Head — Removal
Cylinder Head — Cleaning and Inspection
Cylinder Head — Flatness Check
Cylinder Head — Thickness Check
Cylinder Head and Gasket — Inspection
Cylinder Head Cap Screw — Inspection
Cylinder Head (4-Cylinder) — Installation
Cylinder Head (5-Cylinder) — Installation
Injector Nozzle Bore — Cleaning and Inspection
Rocker Arm Cover — Removal
Rocker Arm Assembly — Removal
Rocker Arm Assembly — Inspection
Rocker Arm Assembly — Installation
Rocker Arm Cover — Installation
Valve — Adjustment Procedure
Valve — Removal
Valve — Cleaning and Inspection
Valve — Measurement
Valve — Grinding
Valve — Installation
Valve Guide — Cleaning and Inspection
Valve Guide — Measurement
Valve Guide — Knurling
Valve Seat — Cleaning and Inspection
Valve Seat — Recess Measurement
Valve Seat — Grinding
Valve Spring — Cleaning and Inspection
Valve Spring — Measurement
Group 030: Cylinder Block, Pistons, and Rods
Cylinder Block, Piston and Rod — Troubleshooting Guide
Connecting Rods — General Information
Connecting Rod Bearings — Inspection and Measurement (Rods and Crankshaft Removed from Engine)
Connecting Rod Bearings — Inspection and Measurement (Rods and Crankshaft in Engine)
Connecting Rod and Cap — Inspection
Connecting Rod Center-to-Center — Bore Measurement
Connecting Rod Cap Screws — Torque-Turn
Cylinder Bore — Deglazing
Cylinder Bore — Reboring
Cylinder Block — Cleaning and Inspection
Cylinder Block — Main Bearing Bore Measurement
Cylinder Bore — Inspection and Measurement
Cylinder Block — Top Deck Flatness Measurement
Piston and Connecting Rod Assembly — Removal
Piston and Connecting Rod Assembly — Tear Down
Piston and Connecting Rod — Reassemble
Piston and Connecting Rod Assembly — Installation
Piston — Cleaning And Inspection
Piston — Height Measurement
Piston Pins and Bushings — Inspection
Piston Pin — Bore Measurement
Piston Skirt — Measurement
Piston Cooling Orifices — Removal
Piston Cooling Orifices — Inspection
Piston Cooling Orifices — Installation
Piston Ring Groove — Wear Check
Piston Rings — Installation
Piston-to-Cylinder — Bore Clearance Measurement
Piston — Protrusion Measurement
Engine Tightness Check
Group 040: Crankshaft, Main Bearings and Flywheel
Crankshaft and Main Bearing — Troubleshooting Guide
Crankshaft Pulley/Damper — Removal
Crankshaft Pulley and Wear Sleeve — Inspection
Crankshaft Front Oil Seal — Removal (Without Removing Timing Gear Cover)
Crankshaft Front Oil Seal — Installation
Crankshaft Pulley/Damper — Installation
Crankshaft End Play Check
Crankshaft Rear Oil Seal and Wear Sleeve — Handling Precautions
Crankshaft Rear Oil Seal and Housing — Removal
Crankshaft Flange — Cleaning and Inspection
Crankshaft Rear Oil Seal Housing — Installation
Crankshaft Rear Oil Seal — Installation
Crankshaft Main Bearings and Thrust Washers — Removal
Crankshaft Main Thrust Journal Width and Thrust Washers — Measurement
Crankshaft Main Bearing Cap — ID Measurement
Crankshaft — Removal
Crankshaft — Inspection
Crankshaft Journal and Main Bearing ID — Measurement
Crankshaft Grinding — Guidelines
Crankshaft Grinding — Specifications
Crankshaft Main Bearings and Thrust Washers — Installation
Crankshaft Main Bearing Oil Clearance — Check
Flywheel — Inspection
Flywheel Face — Flatness Check
Flywheel Pilot Bearing Bore — Concentricity Check
Flywheel — Removal
Flywheel — Inspection
Flywheel Ring Gear — Removal
Flywheel Ring Gear — Installation
Flywheel Housing — Removal
Flywheel Housing — Installation
Flywheel — Installation
Assembled ID of Main Bearing Caps — Measurement
Group 050: Camshaft, Balancer Shafts and Timing Gear Train
Balancer Shafts — Removal (If Equipped)
Balancer Shaft Bushings and Journals — Inspection and Measurement
Balancer Shaft Gears and Thrust Plates — Inspection
Balancer Idler Gears and Shafts — Removal (If Equipped)
Balancer Idler Gears and Shafts — Inspection (If Equipped)
Balancer Idler Gear Bushing and Shaft — Measurement (If Equipped)
Balancer Idler Gears and Shafts — Installation (If Equipped)
Balancer Bushings — Removal
Balancer Bushings — Installation
Balancer Shafts — Installation (If Equipped)
Camshaft Follower Machined Bore Measurement
Camshaft Bushing Bores in Block Measurement
Camshaft — Removal
Camshaft — Inspection
Camshaft Bushing ID and Journal OD — Inspection and Measurement
Camshaft Bushings — Removal
Camshaft Bushings — Installation
Camshaft Lobe Height — Measurement
Camshaft Followers — Inspection
Camshaft — Installation
Camshaft Gear and Timing Wheel — Removal
Camshaft Gear and Timing Wheel — Installation
Camshaft — Timing
Timing Gear Cover — Removal
Timing Gear Cover — Cleaning and Inspection
Timing Gear Cover — Installation
Group 060: Lubrication System
General Lubrication System Information
Oil Cooler — Removal
Oil Cooler — Installation
Oil Dipstick Tube / Oil Fill — Removal
Oil Dipstick Tube / Oil Fill — Installation
Oil Dipstick Tube — Removal
Oil Dipstick Tube — Installation
Oil Pan — Removal
Oil Pan — Installation
Oil Pick-Up Tube Assembly — Removal
Oil Pick-Up Tube Assembly — Inspection
Oil Pick-Up Tube Assembly — Installation
Oil Pressure Regulating Valve — Removal
Oil Pressure Regulating Valve — Installation
Oil Pump — Removal
Oil Pump — Inspection
Oil Pump — Installation
Group 070: Cooling System
Belt Tensioner — Spring Tension and Belt Wear (Automatic Tensioner) Check
Automatic (Spring) Belt Tensioner — Removal
Automatic (Spring) Belt Tensioner — Installation
Coolant Pump — Removal
Coolant Pump Parts — Cleaning and Inspection
Coolant Pump — Installation
Cooling System — Deaeration
Fan and Alternator Belt — Removal
Fan and Alternator Belt — Installation
Fan Assembly — Removal
Fan Assembly — Inspection
Fan Assembly — Installation
Fan Pulley — Removal
Fan Pulley — Installation
Idler Pulley(s) with Lift Strap — Removal
Idler Pulley(s) with Lift Strap — Installation
Fan Bearing (Standard-Duty) — Removal
Fan Bearing (Standard-Duty) — Installation
Fan Bearing (Heavy-Duty) — Removal
Fan Bearing (Heavy-Duty) — Installation
Thermostat — Removal
Thermostat — Installation
Group 080: Air Intake and Exhaust System
Exhaust Manifold — Removal
Exhaust Manifold — Inspection
Exhaust Manifold — Installation
Extending Turbocharger Life
Glow Plugs — Removal
Glow Plugs — Installation
Glow Plug Wiring Harness — Removal
Glow Plug Wiring Harness — Installation
Intake Manifold — Removal
Intake Manifold — Inspection
Intake Manifold — Installation
Turbocharger — Removal
Turbocharger Failure Analysis
Turbocharger — Inspection
Turbocharger — Installation
Turbocharger — Repair
Turbocharger — Prelube
Group 090: Fuel System
Electronic Unit Pump — Removal
Electronic Unit Pump — Installation
Electronic Unit Pump Wiring Harness — Removal
Electronic Unit Pump Wiring Harness — Installation
Fuel Filter — Removal
Fuel Filter — Installation
Injection Nozzle — Removal
Injection Nozzle — Inspection
Injection Nozzle — Installation
Test Fuel Injection Nozzles
Low Pressure Fuel Pump — Removal