John Deere 6100D 6110D 6115D 6125D 6130D 6140D Tractor Workshop Repair Service Manual PDF (TM605019) - MJODTM605019.zip

A full factory-level repair and service manual covering John Deere 6100D, 6110D, 6115D, 6125D, 6130D, and 6140D tractors, packed with the dealer-grade detail needed to maintain, fix, service, and rebuild these machines just like trained technicians.

Workshop technical manual (repair) for John Deere 6100D, 6110D, 6115D, 6125D, 6130D and 6140D tractors (November 2011) contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

tm605019 - 6100D, 6110D, 6115D, 6125D, 6130D, and 6140D Tractors, Repair Technical Manual (November 2011).pdf

tm605019 - 6100D, 6110D, 6115D, 6125D, 6130D, and 6140D Tractors, Repair Technical Manual (November 2011).epub

Total Pages: 937 pages

File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)

Language: English

MAIN SECTIONS

Foreword

General Information

Safety

Specifications

Fuel and Lubricants

Serial Number Locations

Engine Repair

Engine

Cooling System

Fuel and Air

Fuel System

Speed Control Linkage

Air Intake System

Electrical Repair

Battery, Starter and Alternator

Connectors

Wiring Harness Routing

Electrical System Components

Auxiliary Lighting Components

Fuses And Relays

Lighting

Power Train

Towing

Component Removal

PTO

Clutch

Separation

Steering and Brake Repair

Steering Repair

Front Axle-2WD

Front Axle-MFWD

Brake Repair

Hydraulic Repair

Hydraulic Pump and Oil Cooler

Rockshaft

Lubrication System

Selective Control Valve (SCV)

Mid-Mount Selective Control Valve (SCV)

Hydraulic Trailer Brake Valve

Miscellaneous Repair

Hood and Fenders

3-Point Hitch

Wheels

Front Support

Trailer Mounting and Swinging Drawbar

Open Operator Station Repair

Seat and Support

ROPS

Operator Platform

Cowl Repair

Cab-Operator Station Repair

Removal and Installation of Components

Selective Control Valve Cable Adjustment

Air Conditioning System

Heating System

Seat

SPECIAL TOOLS

DEALER-FABRICATED TOOLS

tm605019 - 6100D, 6110D, 6115D, 6125D, 6130D, and 6140D Tractors, Repair Technical Manual (November 2011)

Table of Contents

Foreword

Section 10: General Information

Group 05: Safety

Recognize Safety Information

Understand Signal Words

Prevent Machine Runaway

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Handle Agricultural Chemicals Safely

Avoid High-Pressure Fluids

Park Machine Safely

Support Machine Properly

Wear Protective Clothing

Work in Clean Area

Service Machines Safely

Work In Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Construct Dealer-Made Tools Safely

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Keep ROPS Installed Properly

Service Tires Safely

Avoid Harmful Asbestos Dust

Practice Safe Maintenance

Use Proper Tools

Dispose of Waste Properly

Service Cooling System Safely

Servicing Electronic Control Units

Welding Near Electronic Control Units

Keep Electronic Control Unit Connectors Clean

Live With Safety

Group 10: Specifications

General Specifications

Overall Dimensions and Weights

Turning Radius—2WD Axle

Turning Radius—MFWD Axle

Ground Speeds—Collar Shift (CST) or Top Shaft Synchronized (TSS) Transmission

Ground Speeds—PowrReverser™ Transmission (PRT)

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

How To Dispense/Apply/Assemble Gasket Sealants

Face Seal Fittings Assembly and Installation—All Pressure Applications

Metric Face Seal Fitting Torque Chart—Standard Pressure Applications

SAE Face Seal Fitting Torque Chart—Standard Pressure Applications

Metric Face Seal Fitting Torque Chart—High Pressure Applications

SAE Face Seal Fitting Torque Chart—High Pressure Applications

Prevent Hydraulic System Contamination

Check Oil Lines and Fittings

Group 15: Fuel and Lubricants

Diesel Fuel

Storing Fuel

Testing Diesel Fuel

Heavy Duty Diesel Engine Coolant

Diesel Engine Oil

Transmission and Hydraulic Oil

Fill The Transmission With Oil

Check And Service Transmission Regularly

Transaxle—Assembly Lubrication

Cold Weather Operation

MFWD Axle and Wheel Hub Oil

Lubricant Storage

Alternative and Synthetic Lubricants

Grease (Specific Application)

Grease

Group 20: Serial Number Locations

Serial Numbers

Product Identification Number Location

Engine Serial Number Location

Fuel Injection Pump Serial Number Location

Transaxle Serial Number Location

MFWD Serial Number Location (If Equipped)

Cab Serial Number Location

Section 20: Engine Repair

Group 05: Engine

Essential or Recommended Tools

Other Material

Specifications

John Deere Engine Repair—Use CTM

Remove and Install Engine

Remove and Install Engine Oil Pan

Remove and Install Rocker Arm Cover

Access To Rear Crankshaft Seal

Access To Front Crankshaft Seal

Access To Front Timing Cover

Group 10: Cooling System

Other Material

Specifications

Engine Water Pump Repair—Use CTM

Replace and Inspect Alternator/Fan Belt

Remove, Inspect and Install Radiator

Remove and Install Cooling Package

Remove Water Pump

Install Water Pump

Remove and Install Thermostat—Use CTM

Pressure Test Cooling System and Radiator Cap

Section 30: Fuel and Air

Group 05: Fuel System

Injection Pump, Nozzles and Governor Repair—Use CTM

Remove and Install Fuel Tank

Replace Fuel Level Sender

Replace Final Fuel Filter and Primary Fuel Filter/Water Separator

Remove and Install Fuel Supply Pump

Group 10: Speed Control Linkage

Specifications

Inspect and Repair Speed Control Linkage—Mechanical

Remove and Install Throttle Handle Assembly

Remove and Install Throttle Handle Potentiometer

Remove and Install Throttle Pedal Assembly

Remove and Install Throttle Pedal Potentiometer

Throttle Lever Friction Adjustment

Adjust Throttle Linkage

Group 15: Air Intake System

Specifications

Replace Air Cleaner Elements/Housing

Inspect and Service Air Intake System

Remove Turbocharger

Install Turbocharger

Turbocharger Break-In

Section 40: Electrical Repair

Group 05: Battery, Starter and Alternator

Specifications

Prevent Battery Explosions

Handling Batteries Safely

Prevent Damage to Electrical Systems

Connecting Booster Battery

Charging Batteries

Connecting Battery Cables

Remove and Install Battery

Remove and Install Starter

Starter Repair—Use CTM

Replace Alternator

Group 10: Connectors

Essential or Recommended Tools

Other Material

Use Electrical Insulating Compound

Using High-Pressure Washers

Repair AMP Injection Pump Connector

Remove Connector Body from Blade Terminals

Repair CINCH Connectors

Repair 32 and 48 Way CINCH Connectors

Repair CPC Blade Type Connectors

Repair CPC, Large MATE-N-LOC MATE-N-LOC is a trademark of AMP Incorporated and METRIMATE METRIMATE is a trademark of AMP Incorporated Pin Type Connectors

Repair DEUTSCH Connectors

Repair ITT Connector

Repair Small MATE-N-LOC Socket Connector

Repair Small MATE-N-LOC Pin Connector

Repair (Pull Type) METRI-PACK METRI-PACK is a trademark of Delphi Packard Electric Systems Connectors

Repair (Push Type) METRI-PACK Connectors

Repair Molex Connector

Repair SUMITOMO™ Connectors

Repair Weather Pack Weather Pack is a trademark of Packard Electric Connector

Repair YAZAKI™ Connectors

Group 15: Wiring Harness Routing

Tractor Wiring Harness Replacement

Engine Harness—Tier 0/Tier 1

Engine Harness—Tier 3

Transmission Harness

Chassis Harness—Cab Tractors

Front Console Harness—Cab Tractors

Cab Roof Harness

Chassis/Front Console Harness—OOS Tractors

Group 20: Electrical System Components

Service Equipment and Tools

Other Material

Specifications

Replace Air Filter Restriction Switch

Replace Coolant Temperature Sensor

Replace Engine Speed Sensor

Replace Engine Oil Pressure Sensor

Remove and Install Instrument Panel

Replace Key Switch

Remove and Replace Light Switch

Replace Turn Signal Switch

Remove and Replace EH Directional Reverser Lever

Remove and Install Acceleration Potentiometer (Shuttle Control)

Replace Rear PTO Switch

Replace Neutral Start Switch (If Equipped)

Replace Horn Switch

Replace Horn

Replace Audible Alarm

Replace Starter Relay

Manifold Heater and Relay—Exploded View (If Equipped)

Replace Speakers

Replace Antenna

Replace Wiper Control Switch

Remove And Install Wiper Motor

Replace Blower Control Switch

Replace A/C On/Off Switch

Replace A/C Temperature Control Switch

Replace Blower Motor Resistor

Replace Dome Light

Replace Door Switch

Remove and Install ECU/PTR Controllers—OOS

Remove and Install ECU/PTR Controllers—Cab

Group 25: Auxiliary Lighting Components

Replace Seven Terminal Outlet Socket (If Equipped)

Replace Seven Terminal Outlet Socket (European) (If Equipped)

Group 30: Fuses And Relays

Access Fuses and Relays

Load Center Fuses and Relays-OOS (6100D/6110D/6125D with Dry Clutch and without Handbrake)

Load Center Fuses and Relays-OOS (6110D/6125D with Wet Clutch and without Handbrake)

Load Center Fuses and Relays-OOS (6100D/6110D/6125D with PowrReverser and without Handbrake)

Load Center Fuses and Relays-OOS (6115D/6130D/6140D without PowrReverser and without Handbrake)

Load Center Fuses and Relays-OOS (6115D/6130D/6140D with PowrReverser and without Handbrake)

Load Center Fuses and Relays-OOS—Behind Instrument Panel

Load Center Fuses and Relays-OOS—Behind Panel at Left Rear Corner of Operators Station

Load Center Fuses and Relays—Cab (6100D/6110D/6125D with Dry Clutch and without Handbrake)

Load Center Fuses and Relays—Cab (6110D/6125D with Wet Clutch and without Handbrake)

Load Center Fuses and Relays—Cab (6100D/6110D/6125D with PowrReverser™ and without Handbrake)

Load Center Fuses and Relays—Cab (6115D/6130D/6140D without PowrReverser and without Handbrake)

Load Center Fuses and Relays—Cab (6115D/6130D/6140D with PowrReverser and without Handbrake)

Load Center Fuses and Relays—Cab—Behind Instrument Panel

Load Center Fuses and Relays—OOS (6115D/6130D with Dry Clutch and with Handbrake)

Load Center Fuses and Relays-OOS (6115D/6130D with Wet Clutch and with Handbrake)

Load Center Fuses and Relays-OOS (6115D/6130D with PowerReverser and with Handbrake)

Load Center Fuses and Relays-Cab (6115D/6130D with Dry clutch and with Handbrake)

Load Center Fuses and Relays-Cab (6115D/6130D with Wet clutch and with Handbrake)

Load Center Fuses and Relays-Cab (6115D/6130D with PowerReverser and with Handbrake)

Load Center Fuses and Relays—Cab (European)

Fusible Link Location

Diode Location - Console