Mitsubishi i-MiEV 2009-2016 Workshop Service Repair Manual PDF Download - MMTBSIMIEVOMES.zip
A full workshop and service guide featuring Electrical Wiring Diagrams for the Mitsubishi i-MiEV, packed with everything needed to service, troubleshoot, fix, and rebuild the vehicle at a professional mechanic's level.
Covered in the Mitsubishi i-MiEV 2009-2016 workshop service repair manual:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
2011-i-MiEV.iso
CHAE12E1.iso
Mitsubishi i-MiEV (MUT-III)
MAKE: Mitsubishi
YEAR: -2011
MODEL: i-MiEV (Peugeot iOn, Citroën C-Zero)
OS: Windows (32bit)
Format: ISO CD image
MAKE: Mitsubishi
YEAR: 2012-
MODEL: i-MiEV (Peugeot iOn, Citroën C-Zero)
OS: Windows (32bit)
Format: ISO CD image
PRODUCT DETAILS:
Total Pages: 600 MB
File Format: iso disc image
Language: English
TABLE OF CONTENTS
GENERAL....1
GENERAL....2
HOW TO USE THIS MANUAL....4
SCOPE OF MAINTENANCE, REPAIR AND SERVICING EXPLANATIONS....4
DEFINITION OF TERMS....4
INDICATION OF TIGHTENING TORQUE....4
MODEL INDICATIONS....4
EXPLANATION OF MANUAL CONTENTS....5
HOW TO USE TROUBLESHOOTING/INSPECTION SERVICE POINTS....7
CONTENTS OF TROUBLESHOOTING....7
Diagnosis method....8
2. SYSTEM OPERATION AND SYMPTOM VERIFICATION TESTS....8
3. DIAGNOSIS FUNCTION....8
4. DIAGNOSIS CODE CHART....8
5. DIAGNOSIS CODE PROCEDURES....8
6. TROUBLE SYMPTOM CHART....8
7. SYMPTOM PROCEDURES....9
8. SERVICE DATA REFERENCE TABLE....9
9. ACTUATOR TEST TABLE....9
10. CHECK AT ECU TERMINALS....9
11. INSPECTION PROCEDURE BY USING AN OSCILLOSCOPE....9
DIAGNOSIS FUNCTION....9
HOW TO READ DIAGNOSIS CODE....9
ERASING DIAGNOSIS CODE....10
HOW TO USE THE INSPECTION PROCEDURES....10
CURRENT TROUBLE....12
PAST TROUBLE....12
HARNESS CHECK....12
MEASURES TO TAKE AFTER REPLACING THE ECU....12
CONNECTOR MEASUREMENT SERVICE POINTS....13
CONNECTOR INSPECTION SERVICE POINTS....14
INSPECTION SERVICE POINTS FOR A BLOWN FUSE....15
HOW TO COPE WITH INTERMITTENT MALFUNCTIONS....15
HOW TO TREAT PAST TROUBLE....16
VEHICLE IDENTIFICATION....16
MODELS....16
VEHICLE IDENTIFICATION NUMBER....19
VEHICLE INFORMATION CODE PLATE....20
VEHICLE IDENTIFICATION NUMBER (VIN) PLATE VEHICLES FOR RHD....20
MANUFACTURER PLATE....21
ENGINE MODEL STAMPING....21
GENERAL DATA AND SPECIFICATIONS....22
GENERAL DATA AND SPECIFICATIONS VEHICLES FOR EUROPE....22
SINGLE CAB....22
CLUB CAB....23
DOUBLE CAB....26
GENERAL DATA AND SPECIFICATIONS VEHICLES FOR RUSSIA (EASTERN EUROPE COUNTRIES)....33
GENERAL DATA AND SPECIFICATIONS VEHICLES FOR MOROCCO....36
PRECAUTIONS BEFORE SERVICE....37
SERVICING COMMON RAIL ENGINE....37
VEHICLES WITH SEMI AUTOMATIC AIR CONDITIONER STARTING....37
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) AND SEAT BELT WITH PRE- TENSIONER....38
SERVICING ELECTRICAL SYSTEM....38
IN ORDER TO PREVENT VEHICLES FROM FIRE....38
MULTI USE TESTER (M.U.T.-III) SUB ASSEMBLY....39
HOW TO PERFORM CHASSIS NUMBER (CHASSIS NO.) WRITING....39
CHASSIS NUMBER REGISTRATION PROCEDURE FOR ENGINE-ECU....41
CHASSIS NUMBER REGISTRATION PROCEDURE FOR ETACS-ECU.....42
PRE-INSPECTION CONDITION....43
ENGINE OILS....43
HEALTH WARNING....43
RECOMMENDED PRECAUTIONS....43
WHAT THE COMMON RAIL ENGINE LEARNS....44
REGISTRATION AND LEARNING PROCEDURE....44
INJECTOR IDENTIFICATION CODE REGISTRATION PROCEDURE....44
PURPOSE....44
REGISTRATION PROCEDURE....45
SMALL INJECTION QUANTITY LEARNING PROCEDURE....46
PURPOSE....46
LEARNING PROCEDURE....46
SUPPLY PUMP CORRECTION LEARNING PROCEDURE....46
PURPOSE....46
LEARNING PROCEDURE....46
INITIALIZATION PROCEDURE FOR LEARNING VALUE IN DIESEL PARTICULATE FILTER (DPF) SYSTEM Euro5....47
BATTERY CURRENT SENSOR CALIBRATION Euro5....47
PURPOSE....47
LEARNING PROCEDURE....47
HOW TO USE THE THROTTLE CONTROLLER....48
APPLICATION OF ANTI-CORROSION AGENTS AND UNDERCOATS....48
VEHICLE WASHING....49
PRECAUTIONS FOR INSTALLATION OF ON-VEHICLE RADIO TRANSMISSION EQUIPMENT....49
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)....49
SRS SERVICE PRECAUTIONS....51
SUPPORT LOCATIONS FOR LIFTING AND JACKING....55
GENERAL ELECTRICAL....57
HOW TO READ WIRING DIAGRAMS....58
COMPOSITION AND CONTENTS OF WIRING DIAGRAMS....58
HOW TO READ CONFIGURATION DIAGRAMS....58
HOW TO READ CIRCUIT DIAGRAMS....60
MARKINGS FOR CONNECTOR AND EARTHING....61
WIRE COLOUR CODE....63
ABBREVIATION SYMBOLS....64
ENGINE....69
...
INSPECTION....189
TRANSMISSION CONTROL 5A/T....1223
REMOVAL AND INSTALLATION....1223
INSPECTION....1224
TRANSMISSION ASSEMBLY....1225
REMOVAL AND INSTALLATION 4A/T....1225
INSTALLATION SERVICE POINT....1228
REMOVAL AND INSTALLATION 5A/T....1229
INSTALLATION SERVICE POINT....1230
A/T FLUID COOLER....1231
REMOVAL AND INSTALLATION....1231
Vehicles with air cooled A/T fluid cooler....1231
Vehicles without air cooled A/T fluid cooler....1232
A/T-ECU....1233
REMOVAL AND INSTALLATION....1233
4WD INDICATOR-ECU....1233
REMOVAL AND INSTALLATION....1233
AUTOMATIC TRANSMISSION OVERHAUL R4A5....1234
GENERAL INFORMATION....1235
SECTIONAL VIEW....1235
HYDRAULIC CIRCUIT....1236
GENERAL SPECIFICATIONS....1237
SERVICE SPECIFICATIONS....1237
TORQUE SPECIFICATIONS....1237
VALVE BODY SPRING IDENTIFICATION....1238
SNAP RING, SPACER, THRUST WASHER, THRUST RACE AND PRESSURE PLATE FOR ADJUSTMENT....1238
SEALANTS....1240
LUBRICANT(S)....1241
SPECIAL TOOLS....1241
TRANSMISSION AND EXTENSION HOUSING....1243
DISASSEMBLY AND ASSEMBLY....1243
REASSEMBLY SERVICE POINTS....1244
EXTENSION HOUSING....1245
DISASSEMBLY AND REASSEMBLY....1245
REASSEMBLY SERVICE POINTS....1245
TRANSMISSION....1247
DISASSEMBLY AND REASSEMBLY....1247
DISASSEMBLY....1252
REASSEMBLY....1258
REVERSE AND OVERDRIVE CLUTCH....1274
DISASSEMBLY AND REASSEMBLY....1274
DISASSEMBLY SERVICE POINT....1275
REASSEMBLY SERVICE POINTS....1275
SECOND BRAKE....1277
DISASSEMBLY AND REASSEMBLY....1277
REASSEMBLY SERVICE POINT....1277
LOW REVERSE ANNULUS GEAR....1278
DISASSEMBLY AND REASSEMBLY....1278
REASSEMBLY SERVICE POINTS....1278
CENTRE SUPPORT....1279
DISASSEMBLY AND REASSEMBLY....1279
DISASSEMBLY SERVICE POINT....1280
REASSEMBLY SERVICE POINTS....1280
UNDERDRIVE CLUTCH....1281
DISASSEMBLY AND REASSEMBLY....1281
DISASSEMBLY SERVICE POINT....1282
REASSEMBLY SERVICE POINTS....1282
VALVE BODY....1284
DISASSEMBLY AND REASSEMBLY....1284
DISASSEMBLY SERVICE POINT....1286
REASSEMBLY SERVICE POINTS....1286
AUTOMATIC TRANSMISSION OVERHAUL V4A5....1289
GENERAL INFORMATION....1291
SECTIONAL VIEW TRANSMISSION....1291
SECTIONAL VIEW TRANSFER....1292
Easy select 4WD....1292
Super select 4WD....1293
HYDRAULIC CIRCUIT....1294
GENERAL SPECIFICATIONS....1295
SERVICE SPECIFICATION(S)....1295
TORQUE SPECIFICATIONS....1296
VALVE BODY SPRING IDENTIFICATION....1297
SNAP RING, SPACER, THRUST RACE AND PRESSURE PLATE FOR ADJUSTMENT....1298
SEALANTS AND ADHESIVES....1300
LUBRICANTS....1301
SPECIAL TOOL(S)....1302
TRANSMISSION AND TRANSFER....1307
DISASSEMBLY AND REASSEMBLY....1307
REASSEMBLY SERVICE POINT....1308
TRANSFER CASE ADAPTER....1309
DISASSEMBLY AND REASSEMBLY....1309
REASSEMBLY SERVICE POINTS....1309
TRANSMISSION....1311
DISASSEMBLY AND REASSEMBLY....1311
DISASSEMBLY....1316
REASSEMBLY....1322
REVERSE AND OVERDRIVE CLUTCH....1338
DISASSEMBLY AND REASSEMBLY....1338
DISASSEMBLY SERVICE POINT....1339
REASSEMBLY SERVICE POINTS....1339
SECOND BRAKE....1341
DISASSEMBLY AND REASSEMBLY....1341
REASSEMBLY SERVICE POINT....1341
LOW REVERSE ANNULUS GEAR....1342
DISASSEMBLY AND REASSEMBLY....1342
REASSEMBLY SERVICE POINTS....1342
CENTRE SUPPORT....1343
DISASSEMBLY AND REASSEMBLY....1343
DISASSEMBLY SERVICE POINT....1344
REASSEMBLY SERVICE POINTS....1344
UNDERDRIVE CLUTCH....1345
DISASSEMBLY AND REASSEMBLY....1345
DISASSEMBLY SERVICE POINT....1346
REASSEMBLY SERVICE POINTS....1346
VALVE BODY....1348
DISASSEMBLY AND REASSEMBLY....1348
DISASSEMBLY SERVICE POINT....1350
REASSEMBLY SERVICE POINTS....1350
TRANSFER....1353
DISASSEMBLY AND REASSEMBLY....1353
Easy select 4WD....1353
Super select 4WD....1356
DISASSEMBLY SERVICE POINTS....1358
ADJUSTMENT BEFORE REASSEMBLY....1359
REASSEMBLY SERVICE POINTS....1359
ADJUSTMENT OF TRANSFER....1365
SPACER SELECTION FOR ADJUSTMENT OF COUNTERSHAFT GEAR END PLAY....1365
INSPECTION....1366
Easy select 4WD....1366
Super select 4WD....1367
TRANSFER CASE PLATE....1368
DISASSEMBLY AND REASSEMBLY....1368
REASSEMBLY SERVICE POINT....1368
INPUT GEAR....1369
DISASSEMBLY AND REASSEMBLY....1369
DISASSEMBLY SERVICE POINT....1370
REASSEMBLY SERVICE POINTS....1370
COUNTERSHAFT GEAR....1371
DISASSEMBLY AND REASSEMBLY....1371
DISASSEMBLY SERVICE POINTS....1371
REASSEMBLY SERVICE POINTS....1372
2-4WD SYNCHRONIZER....1373
DISASSEMBLY AND REASSEMBLY....1373
REASSEMBLY SERVICE POINTS....1373
INSPECTION....1374
CENTRE DIFFERENTIAL CASE....1375
DISASSEMBLY AND REASSEMBLY....1375
REASSEMBLY SERVICE POINT....1375
REAR OUTPUT SHAFT....1376
DISASSEMBLY AND REASSEMBLY....1376
Easy select 4WD....1376
Super select 4WD....1377
DISASSEMBLY SERVICE POINTS....1377
REASSEMBLY SERVICE POINTS....1378
INSPECTION....1380
SYNCHRONIZER OUTER RING/SYNCHRONIZER CONE/SYNCHRONIZER INNER RING INSTALLATION....1380
FRONT OUTPUT SHAFT....1380
DISASSEMBLY AND REASSEMBLY....1380
DISASSEMBLY SERVICE POINT....1381
REASSEMBLY SERVICE POINTS....1381
SPEEDOMETER GEAR....1382
DISASSEMBLY AND REASSEMBLY....1382
REASSEMBLY SERVICE POINT....1382
AUTOMATIC TRANSMISSION OVERHAUL V5A5....1383
GENERAL INFORMATION....1385
SECTIONAL VIEW TRANSMISSION....1385
SECTIONAL VIEW TRANSFER....1386
HYDRAULIC CIRCUIT....1387
GENERAL SPECIFICATIONS....1388
SERVICE SPECIFICATIONS....1388
TORQUE SPECIFICATIONS....1389
VALVE BODY SPRING IDENTIFICATION....1390
SNAP RING, SPACER, THRUST WASHER, THRUST RACE AND PRESSURE PLATE FOR ADJUSTMENT....1390
SEALANTS....1396
LUBRICANTS....1397
SPECIAL TOOLS....1397
TRANSMISSION AND TRANSFER....1402
DISASSEMBLY AND REASSEMBLY....1402
REASSEMBLY SERVICE POINT....1403
TRANSFER CASE ADAPTER....1404
DISASSEMBLY AND REASSEMBLY....1404
REASSEMBLY SERVICE POINTS....1404
TRANSMISSION....1406
DISASSEMBLY AND REASSEMBLY....1406
DISASSEMBLY....1411
RESASSEMBLY....1418
Identification of thrust bearings and thrust races....1419
OIL PUMP....1436