International LT RH LoneStar RH613 LT625 4x2 6x4 6x2 2017-2020 Workshop Repair Service Manual PDF - MINTLTRHLSOPES.zip

A full factory-level repair manual featuring Electrical Wiring Diagrams covering International / Navistar Trucks LT/RH/LoneStar models RH613 4x2, RH613 6x4, RH613 6x2, LT625 4x2, LT625 6x4, and LT625 6x2 — packed with all the technical data you need to service, troubleshoot, fix, and rebuild your truck just like a professional technician.

This workshop service and repair guide for International / Navistar Trucks LT / RH / LoneStar RH613 4x2, RH613 6x4, RH613 6x2, LT625 4x2, LT625 6x4, LT625 6x2 contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:

Total Pages: 5,157 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

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MAIN SECTIONS

Table of Contents.......3

Safety Terminology.......6

Safety Instructions.......6

Work Area.......6

Safety Equipment.......6

Protective Measures.......6

Vehicle.......6

Engine.......7

Fire Prevention.......7

Batteries.......7

Compressed Air.......7

Tools.......7

Fluids Under Pressure.......8

Fuel.......8

Removal of Tools, Parts, and Equipment.......8

Frame.......9

1. Frame and Bumper.......11

Deck Plate.......11

Overview.......11

Front Bumper.......12

Overview.......12

One-piece Stationary Bumper.......13

Three-piece Stationary Bumper.......13

Removal.......14

Overview.......14

Special Tools.......14

Equipment Conditions.......14

Removal Procedure.......14

Follow-On Procedure.......14

Installation.......15

Overview.......15

Special Tools.......15

Equipment Conditions.......15

Installation Procedure.......15

Follow-On Procedure.......16

Tool Box.......17

Overview.......17

Tow Hook.......18

Overview.......18

2. Frame and Bumper - LoneStar.......20

Front Bumper.......20

Overview.......20

Front Axle.......21

1. Front Non-Driving Axle.......23

Dana Spicer.......23

Overview.......23

Kingpin.......25

Removal.......25

Overview.......25

Special Tools.......25

Equipment Conditions.......25

Removal Procedure.......26

Follow-On Procedure.......27

Installation.......28

Overview.......28

Special Tools.......28

Torque Specifications.......28

Equipment Conditions.......28

Installation Procedure.......29

Follow-On Procedure.......30

Kingpin.......31

Removal.......31

Overview.......31

Special Tools.......31

Equipment Conditions.......31

Removal Procedure.......32

Follow-On Procedure.......33

Installation.......34

Overview.......34

Special Tools.......34

Torque Specifications.......34

Equipment Conditions.......34

Installation Procedure.......35

Follow-On Procedure.......36

Wheel Seals.......36

Removal.......36

Overview.......36

Special Tools.......36

Equipment Conditions.......37

Removal Procedure.......38

Follow-On Procedure.......39

Installation.......40

Overview.......40

Special Tools.......40

Equipment Conditions.......40

Installation Procedure.......41

Follow-On Procedure.......43

Hendrickson.......45

Overview.......45

Meritor.......47

Overview.......47

Front Suspension.......49

1. Suspension Systems.......51

Air Ride.......51

Overview.......51

Mono Leaf Spring.......53

Overview.......53

Parabolic Taper Leaf Spring.......54

Overview.......54

Brakes.......57

1. Air Brakes.......59

Bendix ABS Air Brakes.......59

4-Channel.......59

Overview.......59

4-Channel with Automatic Traction Control.......62

Overview.......62

4-Channel with Electronic Stability and Automatic Traction Control.......64

Overview.......64

6-Channel.......66

Overview.......66

6-Channel with Automatic Traction Control.......69

Overview.......69

6-Channel with Electronic Stability and Automatic Traction Control.......71

Overview.......71

ABS Module.......73

Removal.......73

Overview.......73

Special Tools.......73

Equipment Conditions.......73

Removal Procedure.......74

Follow-On Procedure.......75

Installation.......76

Overview.......76

Special Tools.......76

Torque Specifications.......76

Equipment Conditions.......76

Installation Procedure.......77

Follow-On Procedure.......78

Steering Angle Sensor.......79

Removal.......79

Overview.......79

Special Tools.......79

Equipment Conditions.......79

Removal Procedure.......80

Follow-On Procedure.......82

Installation.......83

Overview.......83

Special Tools.......83

Torque Specifications.......83

Equipment Conditions.......83

Installation Procedure.......84

Follow-On Procedure.......86

Wheel Speed Sensor.......87

Removal.......87

Overview.......87

Special Tools.......87

Equipment Conditions.......87

Removal Procedure.......88

Follow-On Procedure.......88

Installation.......89

Overview.......89

Special Tools.......89

Torque Specifications.......89

Equipment Conditions.......89

Installation Procedure.......90

Follow-On Procedure.......90

Yaw Rate Sensor.......91

Removal.......91

Overview.......91

Special Tools.......91

Equipment Conditions.......91

Removal Procedure.......92

Follow-On Procedure.......92

Installation.......93

Overview.......93

Special Tools.......93

Equipment Conditions.......93

Installation Procedure.......94

Follow-On Procedure.......94

Meritor Wabco ABS Air Brakes.......95

4-Channel.......95

Overview.......95

4-Channel with Automatic Traction Control.......97

Overview.......97

4-Channel with Electronic Stability and Automatic Traction Control.......98

Overview.......98

6-Channel.......100

Overview.......100

6-Channel with Automatic Traction Control.......102

Overview.......102

6-Channel with Electronic Stability and Automatic Traction Control.......103

Overview.......103

Air Brake Systems.......105

Hand Control Valve.......105

Overview.......105

Spring Brake Modulator Valve.......106

Overview.......106

Tractor.......107

Overview.......107

Air Modulator Valve.......108

Removal.......108

Overview.......108

Special Tools.......108

Equipment Conditions.......108

Removal Procedure.......109

Follow-On Procedure.......109

Installation.......110

Overview.......110

Special Tools.......110

Torque Specifications.......110

Equipment Conditions.......110

Installation Procedure.......111

Follow-On Procedure.......111

ATR-6 Valve.......112

Removal.......112

Overview.......112

Special Tools.......112

Equipment Conditions.......112

Removal Procedure.......113

Follow-On Procedure.......113

Installation.......114

Overview.......114

Special Tools.......114

Torque Specifications.......114

Equipment Conditions.......114

Installation Procedure.......115

Follow-On Procedure.......115

Foot Valve.......116

Removal.......116

Overview.......116

Special Tools.......116

Equipment Conditions.......116

Removal Procedure.......117

Follow-On Procedure.......117

Installation.......118

Overview.......118

Special Tools.......118

Torque Specifications.......118

Equipment Conditions.......118

Installation Procedure.......119

Follow-On Procedure.......119

R-12 Relay Valve.......120

R-12 Relay Valve Removal.......120

Overview.......120

Special Tools.......120

Equipment Conditions.......120

Removal Procedure.......121

Follow-On Procedure.......121

R-12 Relay Valve Installation.......122

Overview.......122

Special Tools.......122

Torque Specifications.......122

Equipment Conditions.......122

Installation Procedure.......123

Follow-On Procedure.......123

Quick Release Valve.......124

Removal.......124

Overview.......124

Special Tools.......124

Equipment Conditions.......124

Removal Procedure.......125

Follow-On Procedure.......125

Installation.......126

Overview.......126

Special Tools.......126