John Deere 5085E 5090E 5090EL 5100E (FT4) Tractors Diagnostic & Test Service Manual TM134419 with Wiring Diagrams PDF - MJODTM134419.zip
A full Diagnostics & Tests service manual featuring Electrical Wiring Diagrams for the John Deere 5085E, 5090E, 5090EL, and 5100E Tractors (FT4) built for the North American market (SN F_400001- ), offering dealer-level guidance to keep, troubleshoot, and repair these machines the way expert technicians do.
The John Deere 5085E, 5090E, 5090EL, and 5100E operation and test workshop manual covers the following:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm134419 - 5085E, 5090E, 5090EL, and 5100E (FT4) Tractors Diagnostic Technical Manual Technical Manual.pdf
Total Pages: 1,994 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Foreword
General Information
Safety
General References
Technical Specific References
Diagnostic Trouble Codes
CCU Code Diagnostics
ECU Code Diagnostics
EIC Code Diagnostics
ICC Code Diagnostics
PTR Code Diagnostics
Observable Symptoms and System Diagnostics
General References
Engine Diagnostics
Fuel, Air Intake, Exhaust, and Cooling Diagnostics
Electrical Diagnostics
Electronic Control Unit Diagnostics
Drive Systems and Transmission Diagnostics
Steering and Brakes Diagnostics
Hydraulic Diagnostics
Cab/Open Operator`s Station Diagnostics
Engine
General References
Engine Component and Connector Information
Engine Tests and Adjustments
Fuel, Air Intake, Exhaust, and Cooling
General References
Fuel, Air Intake, Exhaust, and Cooling Theory of Operation
Electrical General and Theory of Operation
General References
Turn Signal Switch and Warning Lights
Wipers
Rear Wipers
Instrument Cluster Control (ICC)
Electrohydraulic Control Unit (EHC)
Power Train Reverser (PTR)
Chassis Control Unit (CCU)
Engine Control Unit (ECU)
Controller Area Network
Electrical Schematics
General References
Key Switch, Starter and Alternator (SE1)
Neutral Start (SE2)
Accessory Power (SE3)
Horn (SE4)
Light Switch and Headlights (SE5A)
Tail, Turn, and Brake Lights (SE5B)
Cab Work Lighting (SE5C)
Open Operator Station Work Lighting (SE5D)
Turn Signal Switch and Warning Lights (SE6)
Junction Block Power (SE9)
Trailer Connector (SE10)
Loader Lights (SE12)
Back-Up Alarm (SE13A)
Beacon Light (SE13B)
Mid-Mount SCV (SE14)
Power Outlets (SE15)
Heating (SE16)
Air Conditioning (SE17)
Front Windshield Wiper and Washer (SE19)
Rear Windshield Wiper and Washer (SE21)
Dome Light, Door Switch, and Radio (SE22)
Air Seat (SE23)
Instrument Cluster Control (ICC) (SE24)
Seat, Rear PTO and Wheel Speed (SE25)
ELX Relay and Fuses (SE26)
Mechanical Front-Wheel Drive (MFWD) (SE27)
Brake Switch (SE28)
Electrohydraulic Control Unit (EHC) (SE29A)
Power Train Reverser Control Unit (PTR) (SE29B)
Chassis Control Unit (CCU) (SE29C)
Engine Control Unit (ECU) (SE30)
Controller Area Network (SE32)
Electrical Components and Connectors
General References
Key Switch, Starter and Alternator (SE1)
Neutral Start (SE2)
Accessory Power (SE3)
Horn (SE4)
Light Switch and Headlights (SE5A)
Tail, Turn, and Brake Lights (SE5B)
Cab Work Lighting (SE5C)
Open Operator Station Work Lighting (SE5D)
Turn Signal Switch and Warning Lights (SE6)
Junction Block Power (SE9)
Trailer Connector (SE10)
Loader Lights (SE12)
Back-Up Alarm (SE13A)
Beacon Light (SE13B)
Mid-Mount SCV (SE14)
Power Outlets (SE15)
Heating (SE16)
Air Conditioning (SE17)
Front Windshield Wiper and Washer (SE19)
Rear Windshield Wiper and Washer (SE21)
Dome Light, Door Switch and Radio (SE22)
Air Seat (SE23)
Instrument Cluster Control (ICC) (SE24)
Seat, Rear PTO and Wheel Speed (SE25)
ELX Relay and Fuses (SE26)
Mechanical Front-Wheel Drive (MFWD) (SE27)
Brake Switch (SE28)
Electrohydraulic Control Unit (EHC) (SE29A)
Power Train Reverser Control Unit (PTR) (SE29B)
Chassis Control Unit (CCU) (SE29C)
Engine Control Unit (ECU) (SE30)
Controller Area Network (SE32)
Fuses and Relays
Ground Points
Interconnects
Wiring Harnesses
Electrical Tests and Adjustments
General References
Tests and Adjustments
Electronic Control Units
General References
Calibrations, Preliminary Checks and Operational Checks
Theory of Operation
Schematics
Component and Connector Information
Tests and Adjustments
Chassis Control Unit (CCU)
Engine Control Unit (ECU)
Engine Interface Control Unit (EIC)
Instrument Cluster Control Unit (ICC)
Power Train Reverser (PTR)
Drive Systems and Transmissions
General References
Calibrations, Preliminary Checks and Operational Checks
Drive Systems and Transmission Theory of Operation
Drive Systems and Transmission Schematics
Drive Systems and Transmission Component and Connector Information
Drive Systems Tests and Adjustments
Transmission Tests and Adjustments
Steering and Brakes
General References
Brake Calibrations, Preliminary Checks and Operational Checks
Steering Calibrations, Preliminary Checks and Operational Checks
Brake Theory of Operation
Steering Theory of Operation
Brake Schematics
Steering Schematics
Brake Component and Connector Information
Steering Component and Connector Information
Brake Tests and Adjustments
Steering Tests and Adjustments
Hydraulics
General References
Calibrations, Preliminary Checks and Operational Checks
General Hydraulics Theory of Operation
Mechanical Hitch Theory of Operation
Hydraulic Filter Theory of Operation
Hydraulic Pump Theory of Operation
Dual Mid-Mount SCV Theory of Operation
Power Beyond Theory of Operation
Quick Disconnect Coupler Theory of Operation
Dual Rear SCV Theory of Operation
Triple Mid-Mount SCV Theory of Operation
Triple Rear SCV Theory of Operation
Schematics
Component and Connector Information
Tests and Adjustments
Cab/Open Operator`s Station
General References
Calibrations, Preliminary Checks and Operational Checks
HVAC Theory of Operation
Seat Theory of Operation
Schematics
Component and Connector Information
Tests and Adjustments
Special Tools
General References
Dealer Fabricated and Service Tools
tm134419 - 5085E, 5090E, 5090EL, and 5100E (FT4) Tractors Diagnostic Technical Manual
Table of Contents
Foreword
Section 210: General Information
Group 05A: Safety
Work In Ventilated Area
Recognize Safety Information
Avoid Backover Accidents
Prevent Machine Runaway
Avoid Contact with Agricultural Chemicals
Clean Vehicle of Hazardous Pesticides
Use a Safety Chain
Work in Clean Area
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Avoid Harmful Asbestos Dust
Avoid Hot Exhaust
Clean Exhaust Filter Safely
Handle Fuel Safely—Avoid Fires
Prepare for Emergencies
Handle Fluids Safely—Avoid Fires
Avoid High-Pressure Fluids
Install All Guards
Use Proper Lifting Equipment
Illuminate Work Area Safely
Live With Safety
Service Machines Safely
Support Machine Properly
Remove Paint Before Welding or Heating
Park Machine Safely
Stay Clear of Rotating Drivelines
Follow Safety Instructions
Use Proper Tools
Service Tires Safely
Keep ROPS Installed Properly
Construct Dealer-Made Tools Safely
Practice Safe Maintenance
Understand Signal Words
Replace Safety Signs
Avoid Heating Near Pressurized Fluid Lines
Wear Protective Clothing
Service Accumulator Systems Safely
Handling Batteries Safely
Handle Agricultural Chemicals Safely
Service Cooling System Safely
Use Steps and Handholds Correctly
Transport Tractor Safely
Group 05B: General References
General Information - Summary of References
Regions and Country Versions
Deliver Safely
Glossary of Terms
Information Available in Sections, Groups and Subgroups
Trademarks
Group 05C: Technical Specific References
Features and Accessories
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Group 10: Understanding Tractor Serial Numbers
Product Identification Number
Section 211: Diagnostic Trouble Codes
Group CCU: CCU Code Diagnostics
CCU 000096.03 - Fuel Level Sensor Circuit Voltage High
CCU 000096.04 - Fuel Level Sensor Circuit Voltage Low
CCU 000237.02 - VIN Security Data Conflict
CCU 000237.31 - VIN Security Messages Missing
CCU 000569.05 - Rear Differential Lock Solenoid Circuit Fault
CCU 000628.02 - CCU EOL Data Fault
CCU 000630.14 - Rear PTO Configuration Invalid
CCU 001638.00 - Hydraulic Oil Temperature Very Hot
CCU 001638.03 - Hydraulic Oil Temperature Sensor Circuit Voltage High
CCU 001638.04 - Hydraulic Oil Temperature Sensor Circuit Voltage Low
CCU 001638.16 - Hydraulic Oil Temperature High
CCU 001883.00 - Rear PTO Overspeed
CCU 001883.01 - Rear PTO Underspeed
CCU 002818.31 - Operator Presence Switch Not Activated
CCU 003509.03 - Sensor Supply Voltage Out of Range High
CCU 003509.04 - Sensor Supply Voltage Out of Range Low
CCU 523316.04 - Switched Supply Voltage Low
CCU 523844.12 - Front Differential Lock Solenoid Fault
CCU 523907.02 - PTO Remote Enable Switch Conflict
CCU 523908.02 - Rear PTO External Switch Conflict
CCU 524037.02 - MFWD Switch Circuit Fault
CCU 524223.03 - Differential Lock Switch Circuit Voltage High
CCU 524224.14 - PTO Switch Voltage Mismatch
CCU 524235.05 - MFWD Solenoid Circuit Fault
CCU 524252.05 - Rear PTO Solenoid Circuit Fault
CCU 524255.31 - Rear Remote PTO Enabled
Group ECU: ECU Code Diagnostics
ECU - Non-Tractor ECU Codes
ECU 000152.12 - Control Unit Fault
ECU 000152.14 - Control Unit Fault
ECU 000152.16 - Control Unit Fault
ECU 000158.31 - Mismatch Between ELX and Start Inputs
ECU 000237.02 - VIN Security Data Invalid
ECU 000237.13 - VIN Option Code Security Data Conflict
ECU 000237.31 - VIN Security Data Missing
ECU 000647.03 - Engine Fan Circuit Current High
ECU 000695.19 - Unapproved Engine Speed Request
ECU 001110.31 - Engine Protection System Activated
ECU 001550.05 - Air Conditioner Compressor Current Low
ECU 001550.06 - Air Conditioner Compressor Current High
ECU 003353.31 - Alternator Fault
ECU 003695.03 - Diesel Particulate Filter Regeneration Inhibit Switch Shorted To Battery
ECU 003695.04 - Diesel Particulate Filter Regeneration Inhibit Switch Shorted To Ground
ECU 003695.05 - Diesel Particulate Filter Regeneration Inhibit Switch Circuit Open
ECU 003695.13 - Diesel Particulate Filter Regeneration Inhibit Switch Out Of Calibration
ECU 003695.14 - Diesel Particulate Filter Regeneration Special Instructions
ECU 003696.03 - Diesel Particulate Filter Regeneration Force Switch Shorted To Battery
ECU 003696.04 - Diesel Particulate Filter Regeneration Force Switch Shorted To Ground
ECU 003696.05 - Diesel Particulate Filter Regeneration Force Switch Current Low
ECU 004765.00 - Exhaust Temperature Very High
ECU 524225.31 - Engine Start Protection Bypass Detected