Volvo A40G and A40G FS Articulated Hauler Workshop Repair Service Manual PDF - MVOLCOA40GOPEK.zip

Articulated Haulers A40G Volvo / A40G FS Volvo Service Repair Manual

This is the full, officially issued service and repair manual, including Electrical Wiring Diagrams, covering the Articulated Haulers A40G Volvo and A40G FS Volvo. It contains every piece of service data needed to maintain, troubleshoot, fix, and service these machines the way professional technicians do.

Articulated Haulers A40G workshop service repair manual includes:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

Total Pages: 6,593 pages

File Format: PDF (bookmarked, Searchable, Printable, high quality)

Language: English

MAIN SECTIONS

0 - GENERAL

1 - STANDARD PARTS, SERVICE

2 - ENGINE WITH MOUNTING AND EQUIPMENT

3 - ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

4 - POWER TRANSMISSION

5 - BRAKE

6 - STEERING

7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT

8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPM.; MISC EQUIPM

TABLE OF CONTENTS - Expanded View

0 - GENERAL

00 - DESCRIPTION; COMPLETE MACHINE

Complete machine, descriptions_{07-26-10}

Complete machine, descriptions_{07-26-21}

Information and warning decals

Product plates_{07-13-39}

Product plates_{07-14-20}

03 - SPECIFICATIONS

Tightening torques

Tyre equipment and recommended tyre pressures_{05-05-53}

Tyre equipment and recommended tyre pressures_{05-06-08}

Weights_{05-06-28}

Weights_{05-06-41}

07 - STANDARD TIME

E-1763

Operation numbers for additional work

08 - TOOL

88830228 User instruction

88830268 User Instruction

88830384 User instruction

88830386 User instruction

88830507 User instruction

88830508 User instruction

88830557 User Instruction

E-2005

E-2014

E-2016

E-2501

E-2502

E-2517

E-2518

E-2519

E-2520

E-2524

E-2525

E-2526

E-2529

E-2534

E-2539

E-2546

E-2548

E-7029

E-7030

Infrared Thermometer

Leak detector 951 1207, description

09 - MISCELLANEOUS

Basic checks

Basic check, transmission

Brake system, basic check_{04-49-01}

Brake system, basic check_{04-49-24}

Collection of basic data

Electrical system, basic check_{04-50-43}

Electrical system, basic check_{04-51-25}

Engine, basic check_{04-52-01}

Engine, basic check_{04-52-30}

Parking brake, basic check_{04-48-08}

Parking brake, basic check_{04-48-29}

Power transmission, basic check

Steering and hydraulics, basic check_{04-47-21}

Steering and hydraulics, basic check_{04-47-38}

Tech Tool, operations

Troubleshooting, assistant devices

Troubleshooting strategy

1 - STANDARD PARTS, SERVICE

16 - LUBRICANT; FUEL; OTHER FLUID

AdBlue302256_DEF

Alternative fuels

Automatic lubrication system

Coolant

Exhaust heated dump body

Grease_{04-45-37}

Grease_{04-45-49}

Recommended lubricants_{04-44-51}

Recommended lubricants_{04-45-16}

17 - SERVICE

AdBlue302256_DEF tank breather filter, replacing_{04-14-25}

Air drier cartridge, replacing

Air drier filter, replacing_{04-16-06}

Air drier filter, replacing_{04-16-21}

Alternative exit, checking

Arrival Inspection, according to Inspection Programme

Automatic central lubrication filter, replacing

Automatic lubrication system filter, replacing

Axle breather filters, replacing

Basic service_{04-27-12}

Basic service_{04-27-24}

Brake cooling oil, changing_{04-01-23}

Brake cooling oil, changing_{04-01-40}

Brake cooling oil level, checking_{04-01-59}

Brake cooling oil level, checking_{04-02-13}

Brake cooling oil tank breather filter, replacing_{04-00-45}

Brake cooling oil tank breather filter, replacing_{04-00-58}

Brake cooling tank return oil filter and magnetic rods, cleaning and replacing_{03-53-45}

Brake cooling tank return oil filter and magnetic rods, cleaning and replacing_{03-54-09}

Brake system pressure oil filter, replacing_{04-02-35}

Brake system pressure oil filter, replacing_{04-02-50}

Cab asbestos filter, replacing

Cab main filter, replacing

Cab prefilter, replacing

Condition test and maintenance program

Coolant, changing_{04-12-46}

Coolant, changing_{04-13-12}

Coolant freezing point, checking_{04-12-06}

Coolant freezing point, checking_{04-12-20}

Delivery Inspection, according to Inspection Programme

Diesel particulate filter, checking and cleaning

Drive axle oil, changing_{04-04-20}

Drive axle oil, changing_{04-04-35}

Drive axles leakage, checking

Drive belts, checking_{04-25-34}

Drive belts, checking_{04-25-50}

Dropbox and front axle, breather filter, replacing_{04-05-05}

Dropbox and front axle, breather filter, replacing_{04-05-19}

Dropbox leakage, checking

Dropbox oil, changing_{04-06-20}

Dropbox oil, changing_{04-06-36}

Dump body alternative, lowering

EATS cooling fan, replacing_{04-14-58}

EATS Heat protection, checking

EGR venturi tube, cleaning

Engine air cleaner primary filter, replacing

Engine air cleaner secondary filter, replacing

Engine and cab heater extra fuel tank breather filter, replacing

Engine and cab heater fuel filter, replacing_{04-10-52}

Engine and cab heater fuel filter, replacing_{04-11-05}

Engine and dropbox mounts, checking_{04-21-30}

Engine and dropbox mounts, checking_{04-21-47}

Engine oil and filter, changing_{04-26-18}

Engine oil and filter, changing_{04-26-35}

Engine oil and filter, changing_{04-26-53}

Engine pre cleaner cyclone type, cleaning

Exhaust heated load body, checking, cleaning and greasing_{03-50-33}

Exhaust heated load body, checking, cleaning and greasing_{03-50-47}

Extra fuel prefilter, replacing_{04-18-47}

Extra fuel prefilter, replacing_{04-19-01}

Fire suppression system, checking

Frame extension bolted joints torque, checking

Frame joint bearings clearance, checking

Fuel filters, replacing_{04-19-25}

Fuel filters, replacing_{04-19-46}

Fuel system extra fuel pre- filter, draining_{04-18-10}

Fuel system extra fuel pre- filter, draining_{04-18-25}

Fuel tank breather filter, replacing_{04-17-34}

Fuel tank breather filter, replacing_{04-17-48}

Fuel tank sediment, draining_{04-16-57}

Fuel tank sediment, draining_{04-17-12}

Hydraulic oil, changing_{03-48-26}

Hydraulic oil, changing_{03-48-42}

Hydraulic oil level, checking_{03-49-05}

Hydraulic oil level, checking_{03-49-19}

Hydraulic oil tank breather filter, replacing_{03-47-43}

Hydraulic oil tank breather filter, replacing_{03-47-57}

Hydraulic tank return oil filter and magnetic rod, cleaning and replacing_{03-46-30}

Hydraulic tank return oil filter and magnetic rod, cleaning and replacing_{03-46-45}

Hydraulic tank sediment, draining_{03-47-06}

Hydraulic tank sediment, draining_{03-47-20}

Load body rubber cushions clearance, checking

Load weighing cable to load cell, checking

Lubrication, every 1000 hours

Lubrication, every 2000 hours_{04-27-46}

Lubrication, every 2000 hours_{04-28-00}

Lubrication, every 250 hours_{04-29-20}

Lubrication, every 250 hours_{04-29-37}

Lubrication, every 500 hours_{04-28-39}

Lubrication, every 500 hours_{04-28-55}

Maintenance of Stored Machines, according to Inspection Programme

Maintenance service, every 1000 hours_{04-36-09}

Maintenance service, every 1000 hours_{04-36-21}

Maintenance service, every 1000 hours_{04-36-36}

Maintenance service, every 10 hours_{04-39-09}

Maintenance service, every 10 hours_{04-39-21}

Maintenance service, every 12000 hours_{04-31-14}

Maintenance service, every 12000 hours_{04-31-26}

Maintenance service, every 2000 hours_{04-34-56}

Maintenance service, every 2000 hours_{04-35-09}

Maintenance service, every 2000 hours_{04-35-22}

Maintenance service, every 2000 hours_{04-35-36}

Maintenance service, every 250 hours_{04-37-52}

Maintenance service, every 250 hours_{04-38-04}

Maintenance service, every 250 hours_{04-38-18}

Maintenance service, every 4000 hours_{04-33-55}

Maintenance service, every 4000 hours_{04-34-07}

Maintenance service, every 4500 hours_{04-32-48}

Maintenance service, every 4500 hours_{04-33-00}

Maintenance service, every 500 hours_{04-37-05}

Maintenance service, every 500 hours_{04-37-18}

Maintenance service, every 500 hours_{04-37-32}

Maintenance service, every 50 hours_{04-38-36}

Maintenance service, every 50 hours_{04-38-48}

Maintenance service, every 6000 hours_{04-31-53}

Maintenance service, every 6000 hours_{04-32-05}

Maintenance service, every 6000 hours_{04-32-19}

Maintenance service, every 6000 hours_{04-32-31}

Maintenance service, first 1000 hours_{04-39-45}

Maintenance service, first 1000 hours_{04-39-57}

Maintenance service, first 100 hours

MATRIS and Tech Tool, reading

Oil-bath air cleaner reservoir filter insert, cleaning

Oil-bath air cleaner reservoir oil, changing

Oil-bath air cleaner reservoir oil, checking

Parking brake, checking and adjusting

Parking brake function, checking_{03-52-59}

Parking brake function, checking_{03-53-10}

Parking brake, manually releasing_{03-43-05}

Parking brake, manually releasing_{03-43-18}

Parking brake pads, checking

Power take-off suction strainer, cleaning_{04-03-28}

Power take-off suction strainer, cleaning_{04-03-43}

Propeller shaft between transmission and dropbox, removing

Propeller shaft movement, checking_{04-05-41}

Propeller shaft movement, checking_{04-05-55}

Radiator, cleaning_{04-11-27}

Radiator, cleaning_{04-11-42}

Recovering and towing_{03-44-01}

Recovering and towing_{03-44-18}

Restoring from service position

Restoring of the machine

Safety when servicing

Secondary steering, checking

Service_{04-42-35}

Service_{04-42-49}

Service_{04-43-08}

Service_{04-43-23}

Service_{04-43-42}

Service_{04-43-57}

Service brake disc wear, checking

Service points_{04-41-44}

Service points_{04-42-02}

Service position 1_{04-30-30}

Service position 1_{04-30-53}

Software update, checking

Steering cylinder bearings clearance, checking

Steering joint bearing, checking

Transmission breather filter, replacing_{04-07-07}

Transmission breather filter, replacing_{04-07-20}

Transmission oil, changing_{04-07-59}

Transmission oil, changing_{04-08-13}

Transmission oil filter, replacing

Transporting the machine_{03-42-07}

Transporting the machine_{03-42-27}

Tyre wear and air pressure, checking

Valves, adjusting_{04-24-48}

Valves, adjusting_{04-25-11}

19 - GENERAL

CE-marking, EMC-directive_{03-40-23}

CE-marking, EMC-directive_{03-40-35}

Checking function

Checklist after a fire or heat exposure

Decontamination

Environmental handling for the future

Environmentally hazardous fluids

Environmentally safe handling

Environment

Fire prevention measures_{03-34-51}

Fire prevention measures_{03-35-03}

FOPS and ROPS

Health hazards with paint, plastics and rubber

Rules when handling tyres

Safety concerns everybody!

Safety during electric welding_{03-35-24}

Safety during electric welding_{03-35-35}

Safety when handling accumulators

Safety when handling AdBlue302256_DEF

Safety when handling oils and fuel

Safety when handling the machine

Safety when lifting and supporting the machine

Safety when using lifting equipment

Safety when working on hydraulic systems

Safety when working on pressurized systems

Safety when working on the machine's electrical system

Safety when working with air conditioning refrigerant

Safety when working with batteries

Service position 1_{03-39-03}

Service position 1_{03-39-20}