John Deere 210K EP Tractor Loader Repair Service Manual TM12430 PDF Download - MJODTM12430.zip
A full-service repair and technical guide for the John Deere 210K EP Tractor Loader, containing every piece of shop data needed to service, fix, and rebuild the machine the way trained technicians do.
The workshop service manual (repair) for the John Deere 210K EP Tractor Loader covers:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm12430 - 210K EP Tractor Loader Technical Manual (Repair).pdf
tm12430 - 210K EP Tractor Loader Technical Manual (Repair).epub
PRODUCT DETAILS:
Total Pages: 804 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
TABLE OF CONTENTS......1
Section 00: General Information......14
Group 0001: Safety......14
Recognize Safety Information......17
Follow Safety Instructions......18
Operate Only If Qualified......19
Wear Protective Equipment......20
Avoid Unauthorized Machine Modifications......21
Inspect Machine......22
Stay Clear of Moving Parts......23
Avoid High-Pressure Fluids......24
Avoid High-Pressure Oils......25
Work In Ventilated Area......26
Prevent Fires......27
Prevent Battery Explosions......28
Handle Chemical Products Safely......29
Decommissioning — Proper Recycling and Disposal of Fluids and Components......30
Prepare for Emergencies......31
Clean Debris from Machine......32
Add Cab Guarding for Special Uses......33
Use Steps and Handholds Correctly......34
Start Only From Operator's Seat......35
Use and Maintain Seat Belt......36
Prevent Unintended Machine Movement......37
Prevent Unintended Machine Movement—If Equipped With Pilot Controls......38
Avoid Work Site Hazards......39
Keep Riders Off Machine......41
Avoid Backover Accidents......42
Avoid Machine Tipover......43
Inspect and Maintain ROPS......44
Add and Operate Attachments Safely......45
Operating or Traveling On Public Roads......46
Park and Prepare for Service Safely......47
Service Cooling System Safely......48
Remove Paint Before Welding or Heating......49
Make Welding Repairs Safely......50
Drive Metal Pins Safely......51
Service Tires Safely......52
Group 0003: Torque Values......15
Metric Bolt and Cap Screw Torque Values......55
Additional Metric Cap Screw Torque Values......57
Unified Inch Bolt and Cap Screw Torque Values......59
Service Recommendations for 37° Flare and 30° Cone Seat Connectors......61
Service Recommendations for O-Ring Boss Fittings......63
O-Ring Boss Fittings In Aluminum Housing Service Recommendations—Excavators......65
Service Recommendations for Flared Connections—Straight or Tapered Threads......68
Service Recommendations For Flat Face O-Ring Seal Fittings......70
O-Ring Face Seal Fittings With SAE Inch Hex Nut And Stud End For High Pressure Service Recommendations......72
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations......74
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For High Pressure Service Recommendations......77
Service Recommendations for Metric Series Four Bolt Flange Fitting......80
Service Recommendations For Inch Series Four Bolt Flange Fittings......82
Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations......84
Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings......86
Service Recommendations For O-Ring Boss Fittings With Shoulder......89
Metric 24° O-Ring Seal DIN 20078 Service Recommendations......92
Section 01: Wheels......96
Group 0110: Powered or Non-Powered Wheels and Fastenings......96
Rear Wheel Assembly Remove and Install......99
Front Wheel Assembly Remove and Install......101
Tire Remove and Install......103
Section 02: Axles and Suspension Systems......106
Group 0225: Input Drive Shafts and U-Joints......106
Universal Joint and Drive Shaft Remove and Install......112
Group 0230: Non-Powered Wheel Axles......106
Tie Rod Remove and Install......119
Group 0240: Powered Wheel Axle (MFWD)......106
Mechanical Front Wheel Drive (MFWD) Axle Remove and Install......124
Mechanical Front Wheel Drive (MFWD) Axle Disassemble......127
Mechanical Front Wheel Drive (MFWD) Axle Assemble......145
Open Differential Disassemble and Assemble—If Equipped......178
Limited Slip Differential Disassemble and Assemble—If Equipped......186
Group 0250: Axle Shaft, Bearings, and Reduction Gears......106
Service Brakes Inspection......200
Rear Axle Remove and Install......203
Rear Axle Disassemble......206
Rear Axle Assemble......223
Park Brake Disassemble and Assemble......249
Gear Tooth Contact Pattern Check......269
Section 03: Transmission......272
Group 0300: Removal and Installation......272
Transmission Remove and Install......284
Group 0315: Controls Linkage......272
Transmission Control Lever (TCL) Remove and Install......297
Group 0350: Gear, Shafts, and Power Shift Clutches......272
Transmission Outer Components Removal......304
Transmission Case Disassemble—Torque Converter Side......309
Clutch Packs Remove......313
High Range Forward, Low Range Forward, and Reverse Clutch Packs Disassemble and Assemble......319
First Speed Disassemble and Assemble......339
Second Speed Clutch Disassemble and Assemble......356
Mechanical Front Wheel Drive (MFWD) Clutch Disassemble and Assemble......371
Pump Drive Shaft Install......383
Clutch Packs Install......384
Transmission Case Assemble—Torque Converter Side......390
Transmission Outer Components Install......395
Group 0360: Hydraulic System......272
Transmission Charge Pump Remove and Install......406
Transmission Charge Pump Disassemble and Assemble......412
Section 04: Engine......414
Group 0400: Removal and Installation......414
John Deere Engine Operation......416
Engine Remove......417
Engine Install......425
Section 05: Engine Auxiliary System......433
Group 0505: Cold Weather Starting Aids......433
Coolant Heater Remove and Install—If Equipped......436
Starting Aid Nozzle Remove and Install—If Equipped......438
Start Aid Solenoid Remove and Install—If Equipped......440
Group 0510: Cooling Systems......433
Fan Remove and Install......445
Fan Disassemble and Assemble......448
Serpentine Belt Remove and Install......450
Radiator Remove and Install......453
Cooling Package Remove and Install......460
Group 0515: Speed Controls......433
Engine Speed Control Pedal Remove and Install......467
Group 0520: Intake System......433
Air Cleaner Remove and Install......471
Charge Air Cooler Remove and Install......474
Group 0530: Exhaust Systems......433
Muffler Remove and Install......479
Group 0560: External Fuel Supply Systems......433
Fuel Tank Remove and Install......485
Section 06: Torque Converter......488
Group 0651: Turbine, Gears, and Shaft......488
Torque Converter Remove and Install......491
Section 09: Steering System......493
Group 0960: Hydraulic System......493
Tilt Steering Column Remove and Install—Canopy......500
Fixed Steering Column Remove and Install—Canopy......506
Tilt Steering Column Remove and Install—Cab......511
Fixed Steering Column Remove and Install—Cab......517
Fixed Steering Wheel and Column Disassemble and Assemble......523
Tilt Steering Wheel and Column Disassemble and Assemble......526
Steering Valve Remove and Install—Canopy......530
Steering Valve Remove and Install—Cab......536
Steering Valve Disassemble and Assemble......543
Mechanical Front Wheel Drive (MFWD) Axle Steering Cylinder Remove and Install......556
Mechanical Front Wheel Drive (MFWD) Axle Steering Cylinder Disassemble and Assemble......559
Section 10: Service Brakes......561
Group 1011: Active Elements......561
Brake Disc and Pressure Plate Remove and Install......563
Group 1060: Hydraulic System......561
Brake System Bleeding Procedure......565
Power Boost Brake Valve Remove and Install—Canopy......566
Power Boost Brake Valve Remove and Install—Cab......572
Brake Valve Disassemble and Assemble......578
Brake Pedal Adjustment......582
Section 11: Park Brake......583
Group 1111: Active Elements......583
Park Brake Remove and Install......585
Section 15: Equipment Attaching......586
Group 1511: Hitch, Drawbar, and Weights......586
Hitch Weight and Drawbar Remove and Install—If Equipped......589
Group 1520: Three-Point Hitch......586
Three-Point Hitch Remove and Install—If Equipped......593
Section 17: Frame or Supporting Structure......595
Group 1740: Frame Installation......595
Welding Repair of Major Structures......597
RIVNUT® (KREMNUT) Fasteners Remove and Install......598
Section 18: Operator's Station......601
Group 1800: Removal and Installation......601
Cab Top Plate Remove and Install......605
Operator's Station Remove and Install......607
Group 1810: Operator Enclosure......601
Front Wiper Motor Remove and Install......619
Wiper Arm Installation......622
Front Console Remove and Install......623
Fixed Window Remove and Install......629
Non-Fixed Window Remove and Install......634
Non-Fixed Window Adjustment......637
Cab Door Hinge and Latch Adjustment......638
Cab Door Handle Screw Adjustment......642
Headliner Remove and Install......644
Cab Roof Remove and Install......646
Group 1821: Seat and Seat Belt......601
Fixed Seat Remove and Install......651
Suspension Seat Remove and Install......653
Fixed Seat Disassemble and Assemble—If Equipped......656
Suspension Seat Disassemble and Assemble—If Equipped......657
Seat Belt Disassemble and Assemble......662
Group 1830: Heating and Air Conditioning......601
R134a Refrigerant Cautions and Proper Handling......664
R134a Compressor Oil Removal......665
R134a Component Oil Charge......666
Refrigerant Leakage Testing......669
Refrigerant Hoses and Tubing Inspection......670
R134a Refrigerant Recover, Recycle, and Charge Station Installation Procedure......671
Recover R134a System......673
Evacuate R134a System......674
Charge R134a System......676
Air Conditioning System Cleaning Procedures......677
Flush and Purge Air Conditioning System......678
Evaporator or Heater Core Housing Cover Remove and Install......681
Evaporator or Heater Core Remove and Install......682
Expansion Valve Remove and Install......685
Air Conditioner Freeze Control Switch Remove and Install......687
Receiver-Dryer Remove and Install......689
Condenser Remove and Install......690
Compressor Remove and Install......692
Section 19: Sheet Metal and Styling......695
Group 1910: Hood or Engine Enclosure......695
Hood and Engine Enclosure Disassemble and Assemble......699
Group 1913: Miscellaneous Shields......695
Battery Box Remove and Install......705
Group 1921: Grille and Grille Housing......695
Grille Remove and Install......709
Grille Housing Remove and Install......710
Section 20: Safety and Convenience......711
Group 2004: Horn and Warning Devices......711
Horn Remove and Install......713
Backup Alarm Remove and Install......714
Section 21: Main Hydraulic System......715
Group 2160: Hydraulic System......715
General Oil Cleanup Procedure......718
Apply Vacuum to Hydraulic Oil Reservoir......720
Hydraulic Pump Remove and Install......722
Hydraulic Pump Disassemble and Assemble......725
Hydraulic Reservoir Remove and Install......727
Hydraulic and Transmission Oil Coolers Remove and Install......734
Hydraulic Filter Assembly Remove and Install......740
Section 31: Loader......743
Group 3100: Loader......743
Loader Boom Remove and Install......748
Group 3102: Bucket......743
Loader Bucket Remove and Install......753
Welded Bucket Cutting Edges Replacement Procedure......755
Group 3104: Attachment Coupler......743
Attachment Coupler Remove and Install......759
Attachment Coupler Cylinder Remove and Install......762
Attachment Coupler Cylinder Disassemble and Assemble......764
Group 3115: Control Linkage......743
Single Lever Loader Auxiliary Control Lever Remove and Install......770
Manual Third Function Loader Control Valve Linkage Remove and Install......775
Loader Bucket Cylinder Linkage Remove and Install......779
Group 3160: Hydraulic System......743
Loader Boom Cylinder Remove and Install......785
Loader Boom Cylinder Disassemble and Assemble......788
Loader Bucket Cylinder Remove and Install......789
Loader Bucket Cylinder Disassemble and Assemble......794
Loader Auxiliary Manifold Remove and Install......795
Ride Control Valve Remove and Install......799
Ride Control Valve Disassemble and Assemble......802
Ride Control Valve Solenoid Disassemble and Assemble......804
Ride Control Accumulator Remove and Install......806
Main Control Valve Remove and Install......809
Main Control Valve Relief Valves Remove and Install......812
Anticavitation Check Valve Disassemble and Assemble......814
Relief Valve Disassemble and Assemble......816
Relief Valve with Anticavitation Disassemble and Assemble......818
Main Control Valve Disassemble and Assemble......821
Inlet Section Disassemble and Assemble......825
Priority Section Disassemble and Assemble......828
Loader Auxiliary Section Disassemble and Assemble—Manual......830
Loader Auxiliary Section Disassemble and Assemble—Electrohydraulic......834
Bucket Section Disassemble and Assemble......838
Boom Section Disassemble and Assemble......842
Auxiliary Selective Flow Control Section Disassemble and Assemble......845
Hitch Lift Section Disassemble and Assemble......847
Hitch Tilt and Auxiliary Sections Disassemble and Assemble......850
Pitch Section Disassemble and Assemble......854
Multi-Purpose Bucket Cylinder Disassemble and Assemble......858
Section 99: Dealer Fabricated Tools......859
Group 9900: Dealer Fabricated Tools......859
DFRW20 Compressor Holding Fixture......861
DFT1163 MFWD Snap Ring Removal and Installation Tool......862
DFT1286 Backlash Measurement Tool......863
DFT1288 Engine Support Bracket......864
John Deere 210K EP Tractor Loader Repair Service Manual (TM12430)