John Deere 210K EP Tractor Loader Operator's Manual (CB01517678) PDF - MJODCB01517678.zip
The full operator's manual for the John Deere 210K EP Tractor Loader, containing every technical detail needed to run and service the machine.
cb01517678 - 210K EP Tractor Loader Operator's Manual.pdf
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PRODUCT DETAILS:
Total Pages: 426 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
TABLE OF CONTENTS
Section 1-1: Safety—Safety And Operator Conveniences.......33
Safety and Operator Convenience Features.......34
Section 1-2: Safety—General Precautions.......35
Recognize Safety Information.......36
Follow Safety Instructions.......37
Operate Only If Qualified.......38
Wear Protective Equipment.......39
Avoid Unauthorized Machine Modifications.......40
Inspect Machine.......41
Stay Clear of Moving Parts.......42
Avoid High-Pressure Fluids.......43
Avoid High-Pressure Oils.......44
Work In Ventilated Area.......45
Prevent Fires.......46
Prevent Battery Explosions.......47
Handle Chemical Products Safely.......48
Decommissioning — Proper Recycling and Disposal of Fluids and Components.......49
Prepare for Emergencies.......50
Clean Debris from Machine.......51
Section 1-3: Safety—Operating Precautions.......52
Use Steps and Handholds Correctly.......53
Start Only From Operator's Seat.......54
Use and Maintain Seat Belt.......55
Prevent Unintended Machine Movement.......56
Avoid Work Site Hazards.......57
Keep Riders Off Machine.......58
Avoid Backover Accidents.......59
Avoid Machine Tipover.......60
Operating or Traveling On Public Roads.......61
Inspect and Maintain ROPS.......62
Add and Operate Attachments Safely.......63
Use Special Care When Operating.......64
Section 1-4: Safety—Maintenance Precautions.......65
Park and Prepare for Service Safely.......66
Service Cooling System Safely.......67
Remove Paint Before Welding or Heating.......68
Make Welding Repairs Safely.......69
Drive Metal Pins Safely.......70
Service Tires Safely.......71
Section 1-5: Safety—Safety Signs.......73
Safety Signs.......73
Section 2-1: Operation—Operator's Station.......79
Fire Extinguisher Mounting Location.......80
Security System.......81
Front Console Functions.......83
Right Console Functions.......87
Dome Light Operation—Cab Machines.......88
Control Illumination Light Operation—Cab Machines.......89
Steering Console Controls.......90
Engine Speed Control Knob.......92
Defroster, Heater, and Air Conditioner Controls—If Equipped.......93
Seat Controls.......94
Steering Wheel Tilt Lever—If Equipped.......96
Accessory Power Outlets.......97
Vandal Protection—Canopy Machines.......98
Opening Windows—Cab Machines.......99
Windshield Wiper and Washer Operation—Cab Machines.......100
Loader Controls.......101
Section 2-2: Operation—Monitor Operation.......102
Engagement and Monitor Unit (EMU).......103
Engagement and Monitor Unit (EMU)—Normal Display.......106
Engagement and Monitor Unit (EMU)—Display Messages.......108
Engagement and Monitor Unit (EMU)—Main Menu.......110
Engagement and Monitor Unit (EMU)—Main Menu—Operation.......111
Engagement and Monitor Unit (EMU)—Main Menu—Operation—Job Timer.......112
Engagement and Monitor Unit (EMU)—Main Menu—Operation—Software Delivery—If Equipped.......113
Engagement and Monitor Unit (EMU)—Main Menu—Operation—Software Delivery—Software Update—If Equipped.......114
Engagement and Monitor Unit (EMU)—Main Menu—Operation—Software Delivery—Delivery Settings—If Equipped.......116
Engagement and Monitor Unit (EMU)—Main Menu—Diagnostics.......117
Engagement and Monitor Unit (EMU)—Main Menu—Diagnostics—Codes.......118
Engagement and Monitor Unit (EMU)—Main Menu—Setup.......119
Engagement and Monitor Unit (EMU)—Main Menu—Setup—Monitor.......121
Engagement and Monitor Unit (EMU)—Main Menu—Setup—MFWD Braking.......122
Engagement and Monitor Unit (EMU)—Main Menu—Setup—Security.......123
Engagement and Monitor Unit (EMU)—Main Menu—Setup—Security—Configuration.......124
Engagement and Monitor Unit (EMU)—Main Menu—Setup—Security—Manage PINs.......125
Engagement and Monitor Unit (EMU)—Main Menu—Setup—Loader Aux Speed (If Equipped).......126
Section 2-3: Operation—Operating the Machine.......127
Before Starting Work.......128
Inspect Machine Daily Before Starting.......129
Check Instruments Before Starting.......130
Engine Break-In Period.......132
Starting the Engine.......374
Cold Start Aid—Starting Fluid (If Equipped).......136
Cold Start Aid—Engine Block Heater (If Equipped).......138
Engine Warm-Up.......139
Cold Weather Engine Warm-Up.......140
Driving the Machine.......141
Ride Control Operation—If Equipped.......144
Service ADVISOR™ Remote (SAR) Software Delivery Process—If Equipped.......146
Economy Mode Operation.......147
3-Point Hitch Operation.......127
Loader Operation.......150
Loader Clutch Disconnect Operation.......153
Loader Auxiliary Hydraulic Operation—If Equipped.......154
Differential Lock Operation.......156
Mechanical Front Wheel Drive (MFWD) Operation.......157
Loader Coupler Operation—If Equipped.......159
Operating in Water and Mud.......161
Lifting Objects.......162
Parking Machine.......163
Loading Machine Onto Trailer.......164
Towing.......165
Section 3-1: Maintenance—Machine.......167
Diesel Fuel.......168
Lubricity of Diesel Fuel.......170
Handling and Storing Diesel Fuel.......171
Biodiesel Fuel.......172
Testing Diesel Fuel.......174
Minimizing the Effect of Cold Weather on Diesel Engines.......175
John Deere Break-In Plus™ Engine Oil.......177
Diesel Engine Oil.......178
Engine Oil and Filter Service Intervals.......209
Alternative and Synthetic Lubricants.......182
Hydraulic Oil.......183
Transmission, Axles, and Mechanical Front Wheel Drive (MFWD) Oil.......185
Grease.......186
Lubricant Storage.......187
Mixing of Lubricants.......188
Diesel Engine Coolant (engine with wet sleeve cylinder liners).......189
Drain Intervals for Diesel Engine Coolant.......191
John Deere COOL-GARD™ II Coolant Extender.......192
Supplemental Coolant Additives.......193
Operating in Warm Temperature Climates.......194
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender.......195
Testing Diesel Engine Coolant.......197
Disposing of Coolant.......198
Section 3-2: Maintenance—Periodic Maintenance.......199
Service Machine at Specified Intervals.......200
Check Hour Meter Regularly.......201
Prepare Machine for Maintenance.......202
Fuel Tank.......203
Loader Boom Service Lock.......204
Opening and Closing Engine Hood.......205
Battery Disconnect—If Equipped.......207
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit.......208
Service Intervals.......209
Required Parts.......211
Section 3-3: Maintenance—As Required.......213
Check Coolant.......264
Inspect Tires and Check Pressure.......216
Tire Pressures.......218
Check Wheel Fasteners.......219
Clean or Replace Cab Fresh Air and Recirculation Filters—If Equipped.......220
Drain Water and Sediment from Fuel Filters.......223
Clean or Replace Air Cleaner Elements.......224
Inspect and Clean Cooling System.......227
Section 3-4: Maintenance—Every 10 Hours or Daily.......230
Check Coolant Level.......231
Check Hydraulic Reservoir Oil Level.......232
Check Engine Oil Level.......233
Inspect Fuel Water Sediment Bowls.......235
Lubricate Loader Pivots.......237
Lubricate 3-Point Hitch Pivots.......239
Lubricate MFWD Front Axle Pivot.......240
Lubricate MFWD Front Axle Universal Joints.......241
Lubricate Multipurpose Bucket Pivots—If Equipped.......242
Lubricate Loader Quick Coupler—If Equipped.......243
Section 3-5: Maintenance—Every 250 Hours.......244
Take Engine Oil Sample.......245
Check MFWD Planetary Housing Oil Level.......246
Check MFWD Axle Oil Level.......247
Check Battery Electrolyte Level and Terminals.......248
Check Rear Axle Oil Level.......251
Check Transmission Oil Level.......252
Lubricate MFWD Drive Shaft Splines.......253
Section 3-6: Maintenance—Every 500 Hours.......254
Take Fluid Samples.......255
Check Air Intake Hose.......256
Drain Fuel Tank Water and Sediment.......257
Change Engine Oil and Replace Filter.......258
Replace Primary and Final Fuel Filters.......260
Clean Engine Crankcase Ventilation Tube.......262
Section 3-7: Maintenance—Every 1000 Hours.......263
Check Coolant.......264
Change Transmission Oil and Replace Filter.......265
Replace Hydraulic Oil Filter.......267
Replace Hydraulic Reservoir Breather.......268
Replace Fuel Breather.......269
Replace Engine Air Cleaner Elements.......270
Inspect Belt.......272
Section 3-8: Maintenance—Every 2000 Hours.......273
Change MFWD Planetary Housing Oil.......274
Change MFWD Axle Housing Oil.......275
Change Rear Axle and Planetary Housing Oil.......276
Inspect and Clean Hydraulic Reservoir Fill Screen.......278
Change Hydraulic Reservoir Oil.......279
Section 3-9: Maintenance—Every 3000 Hours.......281
Adjust Engine Valve Lash (Clearance).......282
Section 3-10: Maintenance—Every 6000 Hours.......283
Draining the Cooling System.......284
Filling the Cooling System.......286
Section 4-1: Miscellaneous—Machine.......288
Changing Loader Buckets.......289
Checking Coolant Hoses and Radiator.......291
Checking Ride Control Accumulator—If Equipped.......292
Checking Starting System.......294
Discharge Ride Control System Hydraulic Pressure—If Equipped.......295
Hitch Weight—If Equipped.......297
Inspect Loader Boom Service Lock.......298
Toe-In Check and Adjust.......299
Steering Angle Check and Adjust.......302
Adding Front Counterweights.......304
Adding Liquid Ballast to Tires.......305
Fuel System Bleed Procedure.......306
Service Brake Bleed Procedure.......307
Do Not Service Control Valves, Cylinders, Pumps, or Motors.......311
Precautions for Alternator and Regulator.......312
Handling, Checking and Servicing Batteries Carefully.......313
Using Battery Charger.......316
Using Booster Batteries—12-Volt System.......318
Removing Batteries.......319
Replacing Batteries.......320
Replacing Fuses.......321
Welding On Machine.......326
Welding Near Electronic Control Units.......327
Keep Electronic Control Unit Connectors Clean.......328
Check Park Brake.......329
External Service Brake Inspection.......330
Keep ROPS Installed Properly.......332
JDLink™ Machine Monitoring System (MMS)—If Equipped.......333
Remove and Install Halogen Bulb.......334
Hardware Torque Specifications.......335
Unified Inch Bolt and Screw Torque Values.......336
Metric Bolt and Screw Torque Values.......338
Section 4-2: Miscellaneous—Operational Checkout.......340
Operational Checkout Procedure.......341
Section 4-3: Miscellaneous—Troubleshooting.......372
Troubleshooting Procedure.......373
Engine.......374
Electrical System.......379
Hydraulic System.......386
Steering System.......389
Power Train.......390
MFWD.......392
Rear Axle.......393
Air Conditioning.......395
Software Update (If Equipped).......396
Section 4-4: Miscellaneous—Storage.......397
Prepare Machine for Storage.......398
Monthly Storage Procedure.......400
Section 4-5: Miscellaneous—Machine Numbers.......402
Record Product Identification Number (PIN).......403
Record Engine Serial Number.......404
Record Transmission Serial Number.......405
Record Rear Axle Housing Serial Number.......406
Record Mechanical Front Wheel Drive (MFWD) Front Axle Housing Serial Number.......407
Keep Proof of Ownership.......408
Keep Machines Secure.......409
Section 4-6: Miscellaneous—Specifications.......410
210K EP Tractor Loader Engine Specifications.......410
Travel Speeds.......412
Tractor Loader Drain and Refill Capacities.......413
210K EP Tractor Loader Dimensions.......410
210K EP Tractor Loader Weight.......410
210K EP Tractor Loader Buckets.......410
John Deere 210K EP Tractor Loader Operator's Manual (CB01517678)