Caterpillar G3304 G3306 Engine Workshop Repair Service Manual PDF - MCATG3304G3306.zip
A full-service repair manual for Caterpillar G3304 and G3306 Engines, complete with Electrical Wiring Diagrams, supplying every technical detail needed to service, troubleshoot, fix, and rebuild these engines just as professional technicians do.
The workshop service and repair manual for Caterpillar G3304 and G3306 Engines covers the following:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
RENR5936 - Schematic (G3306 Generator Set Electrical System (For Generator Set JCA1-UP CNR1-UP and Engine CTT1-UP)).pdf
SENR7938 - Specifications (G3304 and G3306 Engines).pdf
SENR7939 - Systems Operation (G3304 and G3306 Engines).pdf
SENR7939 - Testing and Adjusting (G3304 and G3306 Engines).pdf
SENR7956 - Disassembly and Assembly (G3304 and G3306 Engines).pdf
PRODUCT DETAILS:
Total Pages: 613 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
RENR5936 - Schematic (G3306 Generator Set Electrical System (For Generator Set JCA1-UP CNR1-UP and Engine CTT1-UP))....1
Main....2
Collage....4
SENR7938 - Specifications (G3304 and G3306 Engines)....16
Engine Design....18
Magneto....20
Magneto Drive....24
Gas Engine Ignition....26
Gas Pressure Regulator....31
Governor....33
Governor Linkage - Woodward PSG Governor For Naturally Aspirated Engine....35
Governor Linkage....37
Governor Linkage - Woodward PSG Governor For Turbocharged Engines....39
Camshaft....41
Valve Cover....43
Valve Mechanism....45
Cylinder Head....48
Cylinder Head Valves....51
Turbocharger....54
Exhaust Elbow....58
Exhaust Manifold....62
Engine Oil Pump....66
Engine Oil Filter Base....69
Engine Oil Pan....71
Crankcase Breather....73
Water Pump....74
Belt Tightener....76
Radiator....77
Water Temperature Regulator....79
Cylinder Block....80
Crankshaft....85
Crankshaft Wear Sleeves and Seals....88
Seal Adapter (Front)....90
Connecting Rod....91
Connecting Rod and Main Bearing Journals....94
Piston and Rings....96
Cylinder Liner....99
Crankshaft Pulley....101
Gear Group (Front)....102
Housing (Front)....104
Flywheel Housing....105
Engine Support....106
Belt Tension Chart....107
Alternator and Regulator....109
Alternator Mounting....114
Electric Starting Motor....116
Air Starting Motor....133
Air Starting Motor Pressure Regulating Valve....134
Gas Shutoff Valve....135
Engine Speed Sensor....136
Coolant Temperature Switch....138
Coolant Temperature Contactor....140
Pressure Sensor....141
Overspeed Contactor....142
Ammeter....144
Water Temperature Indicator....146
Pressure Gauge - Engine Oil....149
Tachometer....153
Vacuum Gauge....155
SENR7939 - Systems Operation (G3304 and G3306 Engines)....157
Ignition System....158
Air Inlet and Exhaust System....170
Lubrication System....193
Cooling System....201
Basic Engine....204
Air Starting System Operation....207
SENR7939 - Testing and Adjusting (G3304 and G3306 Engines)....209
Ignition System....211
Carburetor - Adjust....224
Gas Pressure....231
Finding the Top Center Position for the No. 1 Piston....235
Engine Speed Measurement....237
Governor - Adjust....238
Restriction of Air Inlet and Exhaust....243
Measuring Inlet Manifold Temperature....245
Measuring Inlet Manifold Pressure....246
Engine Crankcase Pressure (Blowby) - Test....247
Compression....249
Boost Control Valve....251
Engine Valve Lash - Inspect_Adjust....252
General Information (Lubrication System)....256
Engine Oil Pressure - Test....257
Excessive Bearing Wear - Inspect....259
Excessive Engine Oil Consumption - Inspect....260
Increased Engine Oil Temperature - Inspect....261
Engine Oil Pressure is Low....262
Engine Oil Pressure is High....264
General Information (Cooling System)....265
Visual Inspection....267
Test Tools for the Cooling System....269
Testing the Cooling System....273
Connecting Rod - Inspect....277
Connecting Rod Bearings - Inspect....278
Main Bearings - Inspect....279
Cylinder Block....280
Cylinder Liner Projection....281
Flywheel - Inspect....290
Flywheel Housing - Inspect....293
Vibration Damper - Check....298
Pressure Regulating Valve....300
Lubrication....302
Belt Tension Chart....303
Test Tools for the Electrical System....305
Charging System....310
Battery....311
SENR7956 - Disassembly and Assembly (G3304 and G3306 Engines)....312
Engine Support - Remove and Install....316
Service Meter - Remove and Install....318
Gas Pressure Regulator - Remove....320
Gas Pressure Regulator - Disassemble....322
Gas Pressure Regulator - Assemble....324
Gas Pressure Regulator - Install....327
Governor and Governor Drive - Remove....329
Governor and Governor Drive - Separate....331
Governor - Disassemble....334
Governor - Assemble....339
Governor and Governor Drive - Connect....344
Governor and Governor Drive - Install....347
Governor Drive - Disassemble....349
Governor Drive - Assemble....352
Carburetor - Remove....355
Carburetor - Disassemble....357
Carburetor - Assemble....362
Carburetor - Install....368
Spark Plugs - Remove and Install....370
Spark Plug Adapter - Remove and Install....373
Exhaust Manifold - Remove....376
Exhaust Manifold - Install....380
Aftercooler - Remove....383
Aftercooler - Install....388
Air Cleaner - Remove....392
Air Cleaner - Install....394
Turbocharger - Remove....396
Turbocharger - Disassemble....399
Turbocharger - Assemble....405
Turbocharger - Install....411
Water Temperature Regulator - Remove....414
Water Temperature Regulator - Install....416
Water Pump - Remove....418
Water Pump - Disassemble....421
Water Pump - Assemble....426
Water Pump - Install....431
Auxiliary Water Pump - Remove....433
Auxiliary Water Pump - Disassemble....435
Auxiliary Water Pump - Assemble....442
Auxiliary Water Pump - Install....450
Engine Oil Pump - Remove....452
Engine Oil Pump - Disassemble....454
Engine Oil Pump - Assemble....458
Engine Oil Pump - Install....463
Engine Oil Cooler - Remove....465
Engine Oil Cooler - Disassemble....467
Engine Oil Cooler - Assemble....469
Engine Oil Cooler - Install....471
Engine Oil Filter Base - Remove....474
Engine Oil Filter Base - Disassemble....477
Engine Oil Filter Base - Assemble....480
Engine Oil Filter Base - Install....483
Engine Oil Pan - Remove....486
Engine Oil Pan - Install....488
Engine Oil Pan Plate - Remove and Install....490
Boost Control Valve - Remove....493
Boost Control Valve - Disassemble....494
Boost Control Valve - Assemble....497
Boost Control Valve - Install....500
Instrument Panel - Remove....502
Instrument Panel - Install....505
Accessory Drive - Disassemble....507
Accessory Drive - Assemble....510
Accessory Drive - Remove and Install....513
Vibration Damper and Pulley - Remove....515
Vibration Damper and Pulley - Install....518
Flywheel - Remove and Install....519
Flywheel Housing - Remove....523
Flywheel Housing - Install....526
Water Directors - Remove and Install....528
Crankshaft Front Seal and Wear Sleeve - Remove....530
Crankshaft Front Seal and Wear Sleeve - Install....532
Crankshaft Rear Seal and Wear Sleeve - Remove....534
Crankshaft Rear Seal and Wear Sleeve - Install....536
Timing Gear Cover - Remove and Install....539
Timing Gears - Remove....545
Timing Gears - Install....548
Timing Gear Plate - Remove and Install....551
Magneto - Remove and Install....553
Magneto - Disassemble....556
Magneto - Assemble....565
Magneto Drive - Remove and Install....576
Magneto Drive - Disassemble....580
Magneto Drive - Assemble....585
Engine Balancer Shaft - Remove and Install....590
Valve Cover - Remove and Install....593
Rocker Shaft and Push Rod - Remove....596
Rocker Shaft - Disassemble....598
Rocker Shaft - Assemble....601
Rocker Shaft and Push Rod - Install....603
Valve Lifter - Remove....605
Valve Lifter - Install....606
Valve Guides - Remove and Install....607
Valve Seat Inserts - Remove and Install....610
Inlet and Exhaust Valves - Remove and Install....613
Cylinder Head - Remove....617
Cylinder Head - Install....621
Connecting Rod Bearings - Remove and Install....626
Piston and Connecting Rods - Remove....629
Piston and Connecting Rods - Disassemble....631
Piston and Connecting Rods - Assemble....633
Piston and Connecting Rods - Install....637
Cylinder Liner - Remove....640
Cylinder Liner - Install....642
Camshaft - Remove....645
Camshaft - Install....647
Camshaft Bearings - Remove....649
Camshaft Bearings - Install....651
Crankshaft Main Bearings - Remove....653
Crankshaft Main Bearings - Install....655
Crankshaft - Remove....657
Crankshaft - Install....659
Caterpillar G3304 and G3306 Engines Repair Service Manual