John Deere 550K 650K Crawler Dozer Workshop Repair Service Manual TM12289 PDF - MJODTM12289.zip
The full factory-level repair guide for the John Deere 550K and 650K Crawler Dozer, packed with the shop details needed to service, fix, and rebuild these machines the way trained technicians do.
Covered within the John Deere 550K and 650K Crawler Dozer workshop service and repair manual:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM12289 - John Deere 550K, 650K Crawler Dozer Technical Manual - Repair.PDF
TM12289 - John Deere 550K, 650K Crawler Dozer Technical Manual - Repair.EPUB
Total Pages: 744 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
550K (PIN: 1T0550KX_ _E217276-275527) 650K (PIN: 1T0650KX_ _E216396-275533)
MAIN SECTIONS
Foreword
Technical Information Feedback Form
General Information
Safety
Torque Values
Tracks
Track System
Axles and Suspension Systems
Drive Axle Housing and Support
Axle Shaft, Bearings, and Reduction Gears
Transmission
Removal and Installation
Controls Linkage
Input Drive Shafts and U-Joints
Hydrostatic System
Engine
Removal and Installation
Engine Auxiliary System
Cold Weather Starting Aids
Cooling Systems
Intake System
External Exhaust Systems
External Fuel Supply Systems
Park Brake
Removal and Installation
Controls Linkage
Hydraulic System
Equipment Attaching
Drawbar
Frame, Chassis, or Supporting Structure
Frame Installation
Frame Bottom Guards
Chassis Weights
Operator`s Station
Removal and Installation
Operator Enclosure
Seat and Seat Belt
Heating and Air Conditioning
Sheet Metal and Styling
Hood or Engine Enclosure
Grille and Grille Housing
Safety, Convenience and Miscellaneous
Horn and Warning Devices
Main Hydraulic System
Hydraulic System
Bulldozer
Blades
Control Linkage
Frames
Hydraulic System
Ground Conditioning Tool
Ripper
Blades, Teeth, and Shanks
Hydraulic System
Dealer Fabricated Tools
tm12289 - 550K and 650K Crawler Dozer
Table of Contents
Foreword
Technical Information Feedback Form
Section 00: General Information
Group 0001: Safety
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Fluids
Avoid High-Pressure Oils
Work In Ventilated Area
Prevent Fires
Prevent Battery Explosions
Handle Chemical Products Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Exhaust Filter Ash Handling and Disposal
Prepare for Emergencies
Clean Debris from Machine
Add Cab Guarding for Special Uses
Use Steps and Handholds Correctly
Start Only From Operator's Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Avoid Work Site Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tip Over
Inspect and Maintain ROPS
Add and Operate Attachments Safely
Park and Prepare for Service Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Clean Exhaust Filter Safely
Group 0003: Torque Values
Metric Bolt and Cap Screw Torque Values
Additional Metric Cap Screw Torque Values
Unified Inch Bolt and Cap Screw Torque Values
Service Recommendations for 37° Flare and 30° Cone Seat Connectors
Service Recommendations for O-Ring Boss Fittings
O-Ring Boss Fittings In Aluminum Housing Service Recommendations—Excavators
Service Recommendations for Flared Connections—Straight or Tapered Threads
Service Recommendations For Flat Face O-Ring Seal Fittings
O-Ring Face Seal Fittings With SAE Inch Hex Nut And Stud End For High Pressure Service Recommendations
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For High Pressure Service Recommendations
Service Recommendations for Metric Series Four Bolt Flange Fitting
Service Recommendations For Inch Series Four Bolt Flange Fittings
Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations
Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings
Service Recommendations For O-Ring Boss Fittings With Shoulder
Metric 24° O-Ring Seal DIN 20078 Service Recommendations
Section 01: Tracks
Group 0130: Track System
Welding On Machine
Track Guides and Rock Guards Remove and Install
Carrier Roller Wear Inspection
Carrier Roller Remove and Install
Carrier Roller Disassemble and Assemble
Metal Face Seals Inspection
Carrier Roller Leakage Test
Track Roller Wear Inspection
Track Roller Remove and Install
Track Roller Disassemble and Assemble
Track Roller Leakage Test
Track Shoe Grouser Wear Inspection
Track Shoe Remove and Install
Lubricated Track Chain (Saw Tooth Master Split Link) Remove and Install
Lubricated Track Chain (Turn Bushings and Lubricate) Chain Disassemble and Assemble
Lubricated Track Chain (Turn Pins and Bushings and Not Lubricate) Disassemble and Assemble
Track Sag Adjustment
Front Idler Remove and Install
Front Idler Disassemble and Assemble
Front Idler Adjustment
Front Idler Oil Level Check
Track Tension Adjuster Remove and Install
Track Idler Recoil Spring Remove and Install
Track Idler Recoil Spring Disassemble and Assemble
Sprocket Remove and Install
Track Frame Remove and Install
Track Frame Disassemble and Assemble
Frame Wear Strips Remove and Install
Section 02: Axles and Suspension Systems
Group 0201: Drive Axle Housing and Support
Final Drive Remove and Install
Group 0250: Axle Shaft, Bearings, and Reduction Gears
Final Drive Disassemble and Assemble
Section 03: Transmission
Group 0300: Removal and Installation
Hydrostatic Pump Remove and Install
Hydrostatic Motor Remove and Install
Group 0315: Controls Linkage
Transmission Control Lever (TCL) Remove and Install
Transmission Control Lever (TCL) Disassemble and Assemble
Decelerator/Brake Pedal Remove and Install
Decelerator/Brake Pedal Disassemble and Assemble
Group 0325: Input Drive Shafts and U-Joints
Damper Drive Remove and Install
Group 0360: Hydrostatic System
Hydrostatic Pumps Disassemble
Hydrostatic Charge Pump Disassemble and Assemble
Pump Displacement Control Valve (PDCV) Disassemble and Assemble
Multi-Function Valve Disassemble and Assemble
Neutral Charge Relief Valve Disassemble and Assemble
Hydrostatic Pump Assemble
Hydrostatic Motor Disassemble
Hydrostatic Motor Assemble
Oil Cooler Thermal Bypass Valve Remove and Install
Hydrostatic Filter Remove and Install
Hydrostatic Filter Disassemble and Assemble
Hydrostatic and Hydraulic Reservoir Remove and Install
Hydrostatic and Hydraulic Reservoir Cleanout Cover Remove and Install
Section 04: Engine
Group 0400: Removal and Installation
John Deere Engine
Engine Remove and Install
Engine Mounts Remove and Install
Belt Routing
Section 05: Engine Auxiliary System
Group 0505: Cold Weather Starting Aids
Engine Coolant Heater Remove and Install
Group 0510: Cooling Systems
Cooling Package Remove and Install
Charge Air Cooler Remove and Install
Radiator Remove and Install
Hydraulic Oil Cooler Remove and Install
Hydrostatic Oil Cooler Remove and Install
Fuel Cooler Remove and Install
Fan Blade and Shroud Remove and Install
Group 0520: Intake System
Air Cleaner Remove and Install
Group 0530: External Exhaust Systems
Diesel Particulate Filter (DPF) Remove and Install
Exhaust Filter Remove and Install
Service Filter Cleaning
Group 0560: External Fuel Supply Systems
Fuel Tank Remove and Install
Primary Fuel Filter and Water Separator Remove and Install
Secondary Fuel Filter Remove and Install
Auxiliary Fuel Filter and Water Separator Remove and Install—If Equipped
Section 11: Park Brake
Group 1100: Removal and Installation
Park Brake Valve Remove and Install
Park Brake Remove and Install
Group 1115: Controls Linkage
Park Lock Linkage Remove and Install
Park Lock Linkage Disassemble and Assemble
Group 1160: Hydraulic System
Park Brake Valve Disassemble and Assemble
Park Brake Disassemble and Assemble
Section 15: Equipment Attaching
Group 1511: Drawbar
Drawbar Remove and Install
Section 17: Frame, Chassis, or Supporting Structure
Group 1740: Frame Installation
Welding Repair of Major Structures
Group 1746: Frame Bottom Guards
Bottom Guards Remove and Install
Group 1749: Chassis Weights
Front Counterweight Remove and Install
Rear Counterweight Remove and Install
Section 18: Operator's Station
Group 1800: Removal and Installation
Cab or ROPS Remove and Install
Group 1810: Operator Enclosure
Slide Glass Remove and Install
Stationary Glass Remove and Install
Windowpanes Remove and Install
Window Wiper Motor Remove and Install
Window Washer Pumps Remove and Install
Group 1821: Seat and Seat Belt
Seat Remove and Install
Seat Belt Remove and Install
Group 1830: Heating and Air Conditioning
R134a Refrigerant Cautions and Proper Handling
R134a Refrigerant Cautions
R134a Compressor Oil Removal
R134a Component Oil Charge
Refrigerant Leakage Testing
Refrigerant Hoses and Tubing Inspection
R134a Refrigerant Recovery, Recycling and Charging Station Installation Procedure
Recover R134a System
Evacuate R134a System
Charge R134a System
Air Conditioner System Cleaning Procedures
Flush and Purge Air Conditioner System
Evaporator or Heater Core Remove and Install
Expansion Valve Remove and Install
Cab Heater Blower Motor and Heater Blower Resistor Remove and Install
Cab Heater Disassemble and Assemble
Cab or ROPS Under Seat Heater Disassemble and Assemble
Receiver-Dryer Remove and Install
Condenser Remove and Install
Compressor Remove and Install
Section 19: Sheet Metal and Styling
Group 1910: Hood or Engine Enclosure
Hood Remove and Install
Engine Side Shields Remove and Install
Rear Hood Support Remove and Install
Group 1921: Grille and Grille Housing
Grille Remove and Install
Section 20: Safety, Convenience and Miscellaneous
Group 2004: Horn and Warning Devices
Remove and Install Reverse Alarm
Adjust Reverse Warning Alarm Volume
Section 21: Main Hydraulic System
Group 2160: Hydraulic System
General Oil Cleanup Procedure
Hydraulic Component Failure Cleanup Procedure
Hydraulic Pump Remove and Install
Hydraulic Pump (With Winch Option) Disassemble and Assemble
Hydraulic Pump (Without Winch Option) Disassemble and Assemble
Hydraulic Fan Motor Remove and Install
Hydraulic Fan Pump Remove and Install
Hydraulic Fan Reversing Valve Remove and Install—If Equipped
Hydraulic Fan Reversing Valve Disassemble and Assemble
Hydraulic Reservoir Remove and Install
Hydraulic Reservoir Cleanout Cover Remove and Install
Section 32: Bulldozer
Group 3201: Blades
Cutting Edges and End Bits Remove and Install
Blade Remove and Install
Blade Retainer Split Bearing Installation