Caterpillar D350E II D400E II Ejector Articulated Truck Workshop Repair Manual PDF 2XW 8PS APF - MCATD350E2OPES.zip

Caterpillar ARTICULATED TRUCKS D350E II, D400E II, D400E II EJECTOR Repair Service Manuals

These full service and repair manuals cover the Caterpillar ARTICULATED TRUCKS D350E II and D400E II, supplying every piece of workshop data you need to service, troubleshoot, fix, and rebuild these machines.

Caterpillar ARTICULATED TRUCKS D350E II (Prefix 2XW), D400E II (Prefix 8PS), D400E II EJECTOR (Prefix APF) Repair Service Manuals

workshop service manual includes:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

Total Pages: 2,143 pages

File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)

Manual Type: Disassembly & Assembly, Testing & Adjusting, Specifications, Systems Operation, Electrical Schematic, Troubleshooting...

Language: English

RENR1507 - Systems Operation (D400E Series II Articulated Truck Power Train)

Differential

Drive Axle

Final Drive

General Information

Lockup Clutch and Solenoid Valve (Torque Converter)

Magnetic Screen (Transmission)

Power Train Electronic Control System

Power Train Hydraulic System

Pressure Control Valve (Transmission)

Relief Valve (Torque Converter Outlet)

Rotary Actuator (Transmission)

Selector and Pressure Control Valve (Transmission)

Torque Converter

Transfer Gears

Transmission Hydraulic Control

Transmission Hydraulic System

Transmission Oil Cooler

Transmission Oil Filter

Transmission Oil Pump

Transmission Planetary

RENR1507 - Testing & Adjusting (D400E Series II Articulated Truck Power Train)

Clutch Pressure for Transmission Hydraulic Control Valve - Test and Adjust

Differential and Drive Axle - Check

General Information

Leakage from Lockup Clutch (Torque Converter) - Test

Machine Preparation for Troubleshooting

Maximum Pressure for Lockup Clutch and Solenoid Valve (Torque Converter) - Test

Operation Checks

Pilot Pressure for Lockup Clutch and Solenoid Valve (Torque Converter)- Test

Pilot Pressure for Transmission Hydraulic Control Valve - Test and Adjust

Power Train Pressures

Pressure for Differential Lock - Test

Pressure for Relief Valve (Torque Converter Inlet) - Test and Adjust

Pressure for Relief Valve (Torque Converter Outlet) - Test and Adjust

Pressure for Transmission Lubrication - Test

Pressure for Transmission Oil Pump - Test and Adjust

Primary Clutch Pressure for Transmission Hydraulic Control Valve - Test and Adjust

Primary Pressure for Lockup Clutch and Solenoid Valve (Torque Converter) - Test

Procedure to Manually Shift Transmission

Selector and Pressure Control Valve (Transmission) - Adjust

Solenoid Valve - Test

Torque Converter Troubleshooting

Transmission Troubleshooting

Visual Inspection

RENR1511 - Disassembly & Assembly (D400E Series II Articulated Truck Power Train)

Accumulator (Differential Lock) - Remove and Install

Axle Shaft - Install

Axle Shaft - Remove

Center Drive Axle - Install

Center Drive Axle - Remove

Center Drive Shaft - Remove and Install

Differential and Bevel Gear (Center) - Assemble

Differential and Bevel Gear (Center) - Disassemble

Differential and Bevel Gear (Center) - Install

Differential and Bevel Gear (Center) - Remove

Differential and Bevel Gear (Front and Rear) - Assemble

Differential and Bevel Gear (Front and Rear) - Disassemble

Differential and Bevel Gear (Front and Rear) - Install

Differential and Bevel Gear (Front and Rear) - Remove

Final Drive - Assemble

Final Drive - Disassemble

Final Drive - Install

Final Drive - Remove

Front Drive Axle - Install

Front Drive Axle - Remove

Front Drive Shaft - Remove and Install

Hitch Drive Shaft Bearings - Install

Hitch Drive Shaft Bearings - Remove

Hitch Drive Shaft - Remove and Install

Interaxle Differential - Assemble

Interaxle Differential - Disassemble

Interaxle Differential - Install

Interaxle Differential - Remove

Lockup Clutch and Solenoid Valve - Assemble

Lockup Clutch and Solenoid Valve - Disassemble

Lockup Clutch and Solenoid Valve - Install

Lockup Clutch and Solenoid Valve - Remove

Main Drive Shaft - Remove and Install

Output Transfer Gears - Assemble

Output Transfer Gears - Disassemble

Rear Drive Axle - Install

Rear Drive Axle - Remove

Rear Drive Shaft - Remove and Install

Relief Valve (Torque Converter Outlet) - Assemble

Relief Valve (Torque Converter Outlet) - Disassemble

Relief Valve (Torque Converter Outlet) - Install

Relief Valve (Torque Converter Outlet) - Remove

Solenoid Valve (Differential Lock) - Remove and Install

Solenoid Valve (Interaxle Differential Lock) - Remove and Install

Speed Sensor (Transmission) - Remove and Install

Spindle and Wheel (Rear) - Remove and Install

Spindle - Install

Spindle - Remove

Spindle, Service Brake, and Wheel (Front and Center) - Remove and Install

Tire and Rim - Install

Tire and Rim - Remove

Torque Converter - Assemble

Torque Converter - Disassemble

Transmission and Transfer Gears - Connect

Transmission and Transfer Gears - Install

Transmission and Transfer Gears - Remove

Transmission and Transfer Gears - Separate

Transmission Hydraulic Control Valve - Assemble

Transmission Hydraulic Control Valve - Disassemble

Transmission Hydraulic Control Valve - Install

Transmission Hydraulic Control Valve - Remove

Transmission Oil and Scavenge Pump - Assemble

Transmission Oil and Scavenge Pump - Disassemble

Transmission Oil and Scavenge Pump - Install

Transmission Oil and Scavenge Pump - Remove

Transmission Oil Filter and Base - Remove and Install

Transmission Planetary - Assemble

Transmission Planetary - Disassemble

Wheel Bearings and Duo-Cone Seals - Install

Wheel Bearings and Duo-Cone Seals - Remove

Wheel - Install - Front and Center

Wheel - Install - Rear

Wheel - Remove - Front and Center

Wheel - Remove - Rear

RENR3400 - Testing & Adjusting (D350E Series II & D400E Series II Articulated Trucks Steering, Suspension, & Body Hoist Hydraulic Systems)

Accumulator (Suspension) - Test and Charge

Counterbalance Valve (Tailgate) - Test and Adjust

Gear Pump (Hoist) - Test and Adjust

General Information

General Information Table

Hoist Control Valve - Test

Hoist Cylinder - Test

Hoist System Troubleshooting

Hydraulic Oil Contamination - Test

Manual Suspension Valve - Test

Metering Pump (Steering) - Test

Operation Checks

Piston Pump (Steering) - Test and Adjust

Pressure Reducing Valve (Hoist Pilot Pressure) - Test and Adjust

Pump Flow - Test

Relief Valve (Hoist Lower) - Test and Adjust

Relief Valve (Hoist Raise) - Test and Adjust

Secondary Steering Pump - Check

Signal and Pressure Reducing Valve (Steering) - Check

Steering Cylinder - Test

Steering System Troubleshooting

Suspension Height (Front) - Check and Adjust

Suspension System Troubleshooting

Tailgate Cylinder - Test

Visual Inspection

RENR3402 - Disassembly & Assembly (D400E Series II Articulated Truck)

Accumulator (Suspension) - Remove and Install

Another Service Brake System Valve - Install

Another Service Brake System Valve - Remove

Brake Accumulator (Parking) - Remove and Install

Brake Accumulator (Service) - Remove and Install

Center Axle Stabilizer Rod - Remove and Install

Center Suspension Frame - Install

Center Suspension Frame - Remove

Check and Pressure Reducing Valve (Brake Accumulator) - Install

Check and Pressure Reducing Valve (Brake Accumulator) - Remove

Counterbalance Valve (Tailgate) - Install

Counterbalance Valve (Tailgate) - Remove

Electric Drive Pump (Secondary Steering) - Assemble

Electric Drive Pump (Secondary Steering) - Disassemble

Electric Drive Pump (Secondary Steering) - Install

Electric Drive Pump (Secondary Steering) - Remove

Equalizer Arm - Install

Equalizer Arm - Remove

Fender - Remove and Install

Front Frame and Rear Frame - Connect

Front Frame and Rear Frame - Separate

Front Suspension Arm - Install

Front Suspension Arm - Remove

Front Suspension Cylinder - Install

Front Suspension Cylinder - Remove

Fuel Tank - Install

Fuel Tank - Remove

Gear Pump (Hoist) - Install

Gear Pump (Hoist) - Remove

Hoist Control Valve - Assemble

Hoist Control Valve - Disassemble

Hoist Control Valve - Install

Hoist Control Valve - Remove

Hoist Cylinder - Install

Hoist Cylinder - Remove

Hoist, Steering, and Brake System Oil Filter, and Bypass Valve - Install

Hoist, Steering, and Brake System Oil Filter, and Bypass Valve - Remove

Hoist, Steering, and Brake System Tank - Install

Hoist, Steering, and Brake System Tank - Remove

Metering Pump (Steering) - Assemble

Metering Pump (Steering) - Disassemble

Metering Pump (Steering) - Install

Metering Pump (Steering) - Remove

Oscillating Hitch - Install

Oscillating Hitch - Remove

Parking Brake - Assemble

Parking Brake - Disassemble

Parking Brake - Install

Parking Brake - Remove

Piston Pump (Brake) - Assemble

Piston Pump (Brake) - Disassemble

Piston Pump (Brake) - Install

Piston Pump (Brake) - Remove

Piston Pump (Steering) - Install

Piston Pump (Steering) - Remove

Pressure and Flow Compensator Valve (Steering) - Remove and Install

Pressure Compensator Valve (Brake) - Remove and Install

Pressure Reducing Valve (Another Service Brake System) - Remove and Install

Pressure Reducing Valve (Hoist Pilot Pressure) - Remove and Install

Rear Axle Stabilizer Rod - Remove and Install

Rear Suspension Frame - Install

Rear Suspension Frame - Remove

Service Brake - Assemble

Service Brake Control Valve - Remove and Install

Service Brake - Disassemble

Service Brake - Install

Service Brake - Remove

Solenoid Valve (Another Service Brake System) - Remove and Install

Solenoid Valve (Parking Brake) - Remove and Install

Spindle, Service Brake, and Wheel (Front and Center) - Remove and Install

Steering Check and Combiner Valve - Install

Steering Check and Combiner Valve - Remove

Steering Cylinder - Install

Steering Cylinder - Remove

Steering Frame Lock - Separate and Connect

Tailgate Cylinder - Install

Tailgate Cylinder - Remove

Tailgate - Install

Tailgate - Remove

Tailgate (Scissors) - Install

Tailgate (Scissors) - Remove

Truck Body - Install

Truck Body - Remove

RENR3412 - Troubleshooting (D350E Series II & D400E Series II Articulated Trucks Braking, Steering, Suspension, & Body Hoist Hydraulic Systems)

Air in Hydraulic Oil - Test

BearingKnuckle for Steering Column - Inspect

Blockage in Signal and Pressure Reducing Valve (Steering) - Check

Brake Accumulator (Front) - Test

Brake Accumulator (Parking) - Test

Brake Accumulator (Rear) - Test

Brake Control Valve (Service) - Test

Centering Spring for Metering Pump (Steering) - Inspect

Control Valve (Front Suspension) - Test

Counterbalance Valve (Tailgate) - Test

Crossover Relief Valve for Metering Pump (Steering) - Test

Fault Codes - Check

Feedback

Gear Pump (Hoist) - Test

Hoist Time - Test

Hydraulic Oil Temperature in Hoist System - Check

Hydraulic Oil Temperature in Steering System - Check

Load Sensing Pressure (Steering) - Test

Margin Pressure for Piston Pump (Steering) - Test

Oil Leakage in Hoist Control Valve - Test

Oil Leakage of Hoist Cylinder - Test

Oil Leakage of Steering Cylinder - Test

Oil Leakage of Tailgate Cylinder - Test

Oil Level for Hydraulic Tank - Check

Parking Brake - Test

Pilot Pressure for Hoist Control Valve - Test

Piston Pump (Brake) - Test

Piston Pump (Steering) - Test

Precharge Pressure for Suspension Accumulator - Test

Pressure for Relief Valve (Hoist Lower) - Test

Pressure for Relief Valve (Hoist) - Test

Pressure Reducing Valve (Another Service Brake System Valve) - Test

Seat Suspension - Check

Secondary Steering Pump - Check

Shuttle Valve (Brake) - Test

Side Loading for Metering Pump (Steering) - Test

Slack Adjuster (Front) - Test

Slack Adjuster (Rear) - Test

Solenoid Valve (Another Service Brake System Valve) - Test

Solenoid Valve (Parking Brake) - Test

Spool and Sleeve Binding for Metering Pump (Steering) - Test

Spool Centering for Hoist Control Valve - Test

Spool Sticking for Hoist Control Valve - Test

Steering Time - Test

Suspension Height (Front) - Check

Visual Walk-Around Inspection - Check

RENR3438 - Systems Operation (D400E Series II Ejector Truck Steering, Suspension, & Ejector Body Hydraulic Systems)

Ejector Control Valve

Ejector Cylinder

Ejector System

Gear Pump (Ejector)

General Information

Manifold (Tractor)