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Volvo EC340D L EC340DL Excavator Workshop Repair Service Manual PDF - MVOLCOEC340DL.zip

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Volvo EC340D L Excavators Service Repair Manual


This comprehensive service and repair guide for the Volvo EC340DL Excavator includes full electrical wiring schematics and delivers every piece of workshop data you need to service, troubleshoot, fix, and overhaul the machine to professional-dealer standards.


Volvo EC340D L Excavators workshop service repair manual includes:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


MAIN SECTIONS


0 - GENERAL


1 - STANDARD PARTS, SERVICE


2 - ENGINE WITH MOUNTING AND EQUIPMENT


3 - ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS


4 - POWER TRANSMISSION


7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT


8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE


9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPM.; MISC EQUIPM


PRODUCT DETAILS:


Pages: 3,484 pages


File Format: PDF (Windows & Mac & Linux)


Language: English


0 - GENERAL


00 - DESCRIPTION; COMPLETE MACHINE


Machine view


Machine view, waste handler


Product plates


03 - SPECIFICATIONS


Air conditioning unit, specifications


Alternator, specifications


Audio remote controller, specifications


Automatic lubrication system, specifications


Auxiliary heater, specifications


Battery, specifications


Boom cylinder, specifications


Boom, specifications


Bucket cylinder, specifications


Cab, weight


Center passage, specifications


Circuit breaker, specification


Compressed-air system, specifications


Control lockout lever switch, specifications


Control pattern selector valve, specifications


Cooling system, tightening torques


Counterweight, specifications


Counterweight, tightening torques_{11-16-42}


Counterweight, tightening torques_{11-16-57}


Dipper arm cylinder, specifications


Dipper arm, specifications


EGR system, tightening torques


Electrical system, specifications


Electric horn, specifications


Electronic climate control unit ECC, specification


Emergency engine speed control switch, specifications


Engine, general specifications


Engine limp home switch, specifications


Engine mounting, tightening torque


Engine - Pump control, specification


Exhaust aftertreatment system, specifications


Exhaust aftertreatment system, tightening torques


Exhaust manifold, tightening torques


Flywheel, tightening torques


Frame and track unit, specifications


Fuel filler pump, specifications


Fuel system, specifications


Fuel tank, specifications


Hammer return filter, specifications


Hour counter, specifications


Hydraulic oil cooling system, specifications


Hydraulic oil tank, specifications


Hydraulic pressure, specifications


Hydraulic pump, specifications


Inlet and exhaust system, tightening torques


Instrument control unit I-ECU, specifications


Keypad, specification


Line rupture valve (arm), specifications


Line rupture valve (boom), specifications


Lower wiper motor, specifications


Lubrication system, specifications


Machine weight, specifications


Main control valve, specifications


Manual pump control switch, specifications


Measurement conversion tables


Oil cooler, tightening torques


Oil sump, tightening torque


Pressure accumulator, specifications


pressure, specifications


Proportional relief valve, specifications


Proportional solenoid valve, specifications


Radio with CD and MP3 player, specifications


Rear view camera, specifications


Recommended hydraulic oil, specifications


Relay, specifications


Remote control valve (Lever), specifications


Remote control valve (pedal), specifications


Rocker arm shaft, tightening torques


Rotating beacon, specifications


Rotator pump, specifications


Servo pump, specifications


Shock reducing valve, specifications


Solenoid valve, specifications


Specification, filling capacities_{11-33-33}


Specification, filling capacities_{11-33-48}


Starter motor, specifications


Start switch, specifications


Swing gearbox, specifications


Swing motor, specifications_{11-18-39}


Swing motor, specifications_{11-18-50}


Swing ring gear, specifications


Thermostat, specifications_{11-27-21}


Thermostat, specifications_{11-27-31}


Tightening torque, cylinder head


Tightening torques


Tightening torque, specifications-[1805]


Tightening torque, specifications-[1942]


Tightening torque, specifications


Tightening torques, unit injector


Track gearbox, specifications


Track motor, specifications


Track shoes


Travel alarm, specifications


Turbocharger, specifications


Turbocharger, tightening torques


Undercarriage, tightening torque


Upper wiper motor, specifications


Valve cover, tightening torques


Windscreen flusher pump, specifications


Wiper controller, specifications


Wireless control unit W-ECU, specification


Work lights and extra lights, specifications


07 - STANDARD TIME


Operation numbers for additional work


08 - TOOL


NET 8940-00290 Track motor guide pin


09 - MISCELLANEOUS


Control units, changing


Hydraulic cylinders, dieseling


Service positions


Welding on the machine


1 - STANDARD PARTS, SERVICE


16 - LUBRICANT; FUEL; OTHER FLUID


Alternative fuels


Coolant


Coolant with freezing and corrosion protection


Engine oil


Fuel_{10-55-54}


Fuel_{10-56-06}


Grease


Hydraulic oil


Recommended lubricants


Specification, filling capacities_{10-53-49}


Specification, filling capacities_{10-54-01}


17 - SERVICE


Air conditioner main filter, change


Air conditioner main filter, clean


Air dryer cartridge, change


Air pump oil, change


Air pump oil level, check


Arrival Inspection, according to Inspection Programme


Battery condition, check


Bearings


Belts and belt tension, check, replace when needed


Cab; door, covers, hinges, joints and locks, lubricate


Cab prefilter, cleaning


Cab prefilter, replacing


Cleaning prior to repair


Coasting left and right swing


Coolant anti-freeze resistance, checking


Coolant, change


Coolant level, check


Creeping of hydraulic cylinder


Cylinder speed


Delivery Inspection, according to Inspection Programme


DPF (Diesel particulate filter), checking and cleaning


EGR venturi tube, checking


Engine air cleaner primary filter, cleaning


Engine air cleaner primary filter, replacing


Engine air cleaner secondary filter, replacing


Engine oil and filter, changing


Engine, oil level, check


Fuel filter, change


Fuel tank air ventilation filter, change


Fuel tank sediment, drain


Hoses and tubes


Hydraulic oil, changing


Hydraulic oil cooler outside, cleaning


Hydraulic oil drain filter, change


Hydraulic oil level, check


Hydraulic oil return filter, replacing


Hydraulic oil servo filter, change


Hydraulic oil suction strainer, clean


Hydraulic oil tank breather filter, replacing


Loose and loss of bolts, check


Lubrication, see lubrication chart


Maintenance of Stored Machines, according to Inspection Programme


Maintenance service, daily


Maintenance service, every 1000 hours


Maintenance service, every 12000 hours


Maintenance service, every 2000 hours


Maintenance service, every 250 hours


Maintenance service, every 4000 hours


Maintenance service, every 4500 hours


Maintenance service, every 500 hours


Maintenance service, every 50 hours


Maintenance service, every 6000 hours


Maintenance service, every 8000 hours


Maintenance service, first 500 hours


MATRIS, reading, export reading


Measuring condition-[2950]


Measuring condition


Measuring of swing bearing clearance


Oil-bath air cleaner's reservoir (optional equipment), clean, and oil, change


Oil-bath air cleaner's reservoir (optional equipment), filter insert, clean


Oil-bath air cleaner's reservoir (optional equipment), oil, check


Pressure testing


Radiator, cleaning


Replacement parts


Safety when servicing


Service history (included in the respective Operator's manual), fill in


Service methods


Service


Spark plug cable, replacing


Spark plug, replacing


Starting engine with booster cables


Straight traveling performance


Swing bath grease, check


Swing gearbox oil level, check


Swing motor gearbox, changing oil


Swing ring gear bearing, lubricate


Swing speed


Test-run and check


The machine, check for external damages, cracks and wear damages


Track gearbox oil level, check


Track motor gearbox, changing oil


Track running speed


Track shoe bolts, check


Track tension _ condition, check


Travel Speed


Valves, adjusting


VCADS Pro, logged errors, read off


VCADS Pro, Operations


Washer fluid level, check


Water separator, check _ drain


Water separator filter element, change


X1 return filter (optional equipment), change


19 - GENERAL


Cautions during operation


CE-marking, EMC-directive


Checklist after a fire or heat exposure


Decontamination


Environmental handling for the future


Environmentally hazardous fluids


Environmentally safe handling


Fire prevention measures


Health hazards with paint, plastics and rubber


Move and operate machine safely


Safety concerns everybody!


Safety rules when servicing


Safety when handling oils and fuel


Safety when handling the machine


Safety when using lifting equipment


Safety when working with air conditioning refrigerant


Safety when working with batteries


Safety when working with hydraulic systems


Starting with booster batteries


Waste handling


Working in environmentally contaminated areas


2 - ENGINE WITH MOUNTING AND EQUIPMENT


20 - GENERAL


Component locations


E-ECU MID 128 non-programmed, replacing


E-ECU MID 128 pre-programmed, replacing


Engine, description


Engine, identification


VCADS Pro, Operations


21 - ENGINE


Camshaft, replacing


Crankcase ventilation, description


Crankcase ventilation separator, replacing


Crank mechanism, description


Cylinder head, description


Cylinder head, tightening torques


Engine characteristic curve


Engine, general specifications


Engine, installing


Engine mounting, tightening torque


Engine, removing


Engine transmission, specification


Engine transmission, tightening torque


Flywheel, tightening torques


Oil level sensor, replacing


Oil sump, tightening torque


Rocker arm shaft, tightening torques


Rocker arms, replacing


Valve cover, tightening torques


Valve mechanism, tightening torques


Valves, adjusting


Valve system, specifications

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