Komatsu PC360-10 PC360LC-10 PC360-7 Hydraulic Excavator Workshop Repair Service Manual PDF - MKMTSPC360PC390OPEK.zip
This complete service and repair guide for the Komatsu Hydraulic Excavator PC360-10 and PC360LC-10 comes with Electrical Wiring Diagrams and delivers every technical detail needed to keep up with maintenance, troubleshoot issues, and perform repairs at the level of a professional technician.
Inside the Komatsu PC360-10 and PC360LC-10 workshop service and repair manual, you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 3,208 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
GEN00110-02 - Hydraulic Excavator PC360LC-10 Field Assembly Instruction.pdf
OMEH3607M1 - Hydraulic Excavator PC360-7 Operation & Maintenance Manual.pdf
SEN05619-03 - Hydraulic Excavator PC360LC-10 Shop Manual.pdf
SMEH3607M0 - Hydraulic Excavator PC360-7 Shop Manual.pdf
TEN00521-03 - Hydraulic Excavator PC360LC-10 Operation & Maintenance Manual.pdf
MAIN SECTIONS
GEN00110-02 - Hydraulic Excavator PC360LC-10 Field Assembly Instruction....2
COVER....2
FOREWORD....3
CONTENTS....5
Specifications....7
Precautions for field assembly....8
Disposal of removed parts....9
Assembling procedures, applicable equipment and schedule....10
Flow of field assembly....11
Kit layout diagram....12
Transportation....13
Tool list for field assembly....15
Tightening torque....16
Coating materials....21
Selection of wire ropes used for assembly....25
Selection of nylon slings used for assembly....26
A. ASSEMBLY OF CHASSIS....27
A-1 Installation of handrail....28
A-2 Installation of mirror....30
B. ASSEMBLING OF WORK EQUIPMENT....33
B-1 Installation of arm assembly....34
B-2 Releasing remaining pressure in hydraulic circuit....36
B-3 Installation of bucket cylinder hoses between boom and bucket cylinder....37
B-4 Installation of bucket....38
B-5 Greasing after completion of work equipment....41
B-6 Bleeding air from work equipment circuit....42
C. INCREASING AND DECREASING OF TRACK FRAME GAUGE, ASSEMBLING OF COUNTERWEIGHT....43
C-1 Adjustment of track tension....44
C-2 Sticking sheet to counterweight....47
C-3 Installation of camera....48
C-4 Installation of counterweight....54
M. PROCEDURE FOR INSPECTION AND MAINTENANCE AFTER COMPLETION OF ASSEMBLY....57
M-1 Replacement of return filter (Standard filter to flushing filter)....58
M-2 Flushing of hydraulic circuit....59
M-3 Replacement of return filter (Standard filter to flushing filter)....61
M-4 Check of oil/coolant level at each part....63
M-5 Inspection of oil level in hydraulic tank and refill....65
M-6 Parts to be touched up after field assembly....67
M-7 Error code....68
Mounting bolt torque check sheet....69
Field assembly inspection report (Backhoe)....71
OMEH3607M1 - Hydraulic Excavator PC360-7 Operation & Maintenance Manual....97
COVER....97
LIST OF REVISED PAGES....98
FOREWORD....99
FOREWORD....100
SAFETY INFORMATION....101
INTRODUCTION....103
PRODUCT INFORMATION....104
CONTENTS....106
SAFETY....111
SAFETY INFORMATION....112
POSITION FOR ATTACHING SAFETY LABELS....114
SAFETY INFORMATION....120
SAFETY MACHINE OPERATION....129
SAFETY MAINTENANCE INFORMATION....142
OPERATION....151
GENERAL VIEW....152
EXPLANATION OF COMPONENTS....154
MACHINE OPERATIONS AND CONTROLS....218
TRANSPORTATION....268
COLD WEATHER OPERATION....278
LONG TERM STORAGE....283
TROUBLESHOOTING....285
MAINTENANCE....298
MAINTENANCE INFORMATION....299
LUBRICANTS,COOLANT AND FILTERS....302
WEAR PARTS LIST....306
USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....307
TIGHTENING TORQUE SPECIFICATIONS....311
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS....312
MAINTENANCE SCHEDULE....313
MAINTENANCE PROCEDURE....316
WHEN REQUIRED....317
CHECK BEFORE STARTING....343
EVERY 50 HOURS MAINTENANCE....344
EVERY 250 HOURS MAINTENANCE....345
EVERY 500 HOURS MAINTENANCE....350
EVERY 1000 HOURS MAINTENANCE....358
EVERY 2000 HOURS MAINTENANCE....362
EVERY 4000 HOURS MAINTENANCE....364
EVERY 5000 HOURS MAINTENANCE....365
SPECIFICATIONS....366
ATTACHMENTS AND OPTIONS....370
GENERAL PRECAUTIONS....371
HANDLING BUCKET WITH HOOK....374
MACHINES READY FOR ATTACHMENTS....375
ATTACHMENT GUIDE....387
RECOMMENDED ATTACHMENT OPERATIONS....395
SEN05619-03 - Hydraulic Excavator PC360LC-10 Shop Manual....400
COVER....400
00 Index and foreword ....402
Index ....403
Foreword, safety and general information ....415
Important safety notice ....415
How to read the shop manual ....422
Explanation of terms for maintenance standard ....424
Handling equipment of fuel system devices ....426
Handling of intake system parts ....427
Handling of hydraulic equipment ....428
Method of disconnecting and connecting of push-pull type coupler ....430
Handling of electrical equipment ....433
How to read electric wire code ....441
Precautions when performing operation ....444
Practical use of KOMTRAX ....449
Standard tightening torque table ....450
List of abbreviation ....456
Conversion table ....461
01 Specification ....466
Table of contents ....467
Specifications ....468
Specification drawing ....468
Working range drawings ....469
Specifications ....470
Weight table ....473
Table of fuel, coolant and lubricants ....475
10 Structure and function ....476
Table of contents ....477
Engine and cooling system ....478
Engine related parts ....478
KVGT ....480
EGR system piping drawing ....487
EGR system circuit diagram ....489
EGR valve ....491
EGR cooler ....493
KCCV layout drawing ....494
KCCV ventilator ....497
KDPF ....499
Cooling system ....503
Power train ....505
Power train ....505
Swing circle ....506
Swing machinery ....507
Final drive ....509
Undercarriage and frame ....511
Track frame and idler cushion ....511
Hydraulic system ....513
Hydraulic component layout ....513
Valve control ....515
Hydraulic tank ....517
CLSS ....519
Main pump ....524
Control valve ....549
Swing motor ....605
Travel motor ....616
PPC valve ....631
Solenoid valve ....652
Attachment circuit selector valve ....656
Center swivel joint ....659
Accumulator ....661
Work equipment ....662
Work equipment ....662
Cab and its attachments ....665
Cab mount and cab tipping stopper ....665
ROPS cab ....666
Electrical system ....667
Electrical control system ....667
Machine monitor system ....715
KOMTRAX system ....734
Sensor ....737
20 Standard value tables ....758
Table of contents ....759
Standard service value table ....760
Standard value table for engine related parts ....760
Standard value table for machine ....762
30 Testing and adjusting ....776
Table of contents ....777
Related information on testing and adjusting ....778
Tools for testing and adjusting ....778
Sketch of tools for testing and adjusting ....782
Engine and cooling system ....784
Testing engine speed ....784
Testing boost pressure ....785
Testing exhaust gas color ....788
Testing and adjusting valve clearance ....790
Testing compression pressure ....794
Testing blowby pressure ....802
Testing engine oil pressure ....804
Testing EGR valve and KVGT oil pressures ....805
Testing fuel pressure ....806
Testing fuel discharge, return and leakage ....813
Bleeding air from fuel system ....819
Testing fuel circuit for leakage ....820
Handling cylinder cutout mode operation ....821
Handling no-injection cranking operation ....822
Checking and adjusting air conditioner compressor belt tension ....823
Replacing fan belt ....824
Replacing alternator belt ....825
Power train ....826
Testing swing circle bearing clearance ....826
Undercarriage and frame ....827
Testing and adjusting track tension ....827
Hydraulic system ....828
Releasing remaining pressure from hydraulic circuit ....828
Testing and adjusting oil pressure in work equipment, swing, and travel circuits ....829
Testing oil pressure of control circuit ....835
Testing and adjusting oil pressure in pump PC control circuit ....837
Testing and adjusting oil pressure in pump LS control circuit ....842
Testing outlet pressure of solenoid valve ....851
Testing PPC valve output pressure ....855
Adjusting play of work equipment and swing PPC valves ....857
Testing pump swash plate sensor ....858
Isolating the parts causing hydraulic drift in work equipment ....859
Testing oil leakage ....861
Bleeding air from hydraulic circuit ....863
Cab and its attachments ....866
Checking cab tipping stopper ....866
Adjusting mirrors ....867
Electrical system ....870
Special functions of machine monitor ....870
Adjusting rearview camera angle ....936
Handling voltage circuit of engine controller ....938
Handling battery disconnect switch ....939
Testing diodes ....940
Pm clinic ....941
Pm clinic service ....941
40 Troubleshooting ....950
Table of contents ....951
Related information on troubleshooting ....958
Troubleshooting points ....958
Sequence of events in troubleshooting ....960
Checks before troubleshooting ....962
Inspection procedure before troubleshooting ....964
Preparation work for troubleshooting of electrical system ....983
Classification and procedure for troubleshooting ....990
Symptom and troubleshooting numbers ....993
Information in troubleshooting table ....996
Troubleshooting method for open circuit in wiring harness of pressure sensor system ....998
Connector list and layout ....1000
Connector contact identification ....1011
T-branch box and T-branch adapter table ....1049
Fuse location table ....1054
Preparation of dummy temperature sensor (for KDOC and KDPF temperature sensors) ....1056
Preparation of short circuit electrical connector (for failure codes [CA1883] and [CA3135]) ....1057
Precautions for KDPF (KCSF and KDOC) Cleaning and Replacement ....1058
Failure codes table ....1061
Troubleshooting by failure code (Display of code) ....1070
Failure code [879AKA] A/C Inner Sensor Open Circuit ....1070
Failure code [879AKB] A/C Inner Sensor Short Circuit ....1071
Failure code [879BKA] A/C Outer Sensor Open Circuit ....1072
Failure code [879BKB] A/C Outer Sensor Short Circuit ....1073
Failure code [879CKA] Ventilating Sensor Open Circuit ....1074
Failure code [879CKB] Ventilating Sensor Short Circuit ....1075
Failure code [879DKZ] Sunlight Sensor Open Or Short Circuit ....1076
Failure code [879EMC] Ventilation Damper Abnormality ....1077
Failure code [879FMC] Air Mix Damper Abnormality ....1078
Failure code [879GKX] Refrigerant Abnormality ....1079
Failure code [989L00] Engine Controller Lock Caution 1 ....1080
Failure code [989M00] Engine Controller Lock Caution 2 ....1081
Failure code [989N00] Engine Controller Lock Caution 3 ....1082
Failure code [A1U0N3] HC Desorb Request 1 ....1083
Failure code [A1U0N4] HC Desorb Request 2 ....1085
Failure code [AA10NX] Air Cleaner Clogging ....1087
Failure code [AB00KE] Charge Voltage Low ....1089
Failure code [B@BAZG] Eng Oil Press Low ....1091
Failure code [B@BAZK] Eng Oil Level Low ....1092
Failure code [B@BCNS] Eng Water Overheat ....1093
Failure code [B@BCZK] Eng Water Level Low ....1094
Failure code [B@HANS] Hyd Oil Overheat ....1096
Failure code [CA115] Eng Ne and Bkup Speed Sens Error ....1097
Failure code [CA122] Chg Air Press Sensor High Error ....1098
Failure code [CA123] Chg Air Press Sensor Low Error ....1100
Failure code [CA131] Throttle Sensor High Error ....1102
Failure code [CA132] Throttle Sensor Low Error ....1104
Failure code [CA144] Coolant Temp Sens High Error ....1106
Failure code [CA145] Coolant Temp Sens Low Error ....1108
Failure code [CA153] Chg Air Temp Sensor High Error ....1110
Failure code [CA154] Chg Air Temp Sensor Low Error ....1112
Failure code [CA187] Sensor 2 Supply Volt Low Error ....1114
Failure code [CA221] Ambient Press Sensor High Error ....1116
Failure code [CA222] Ambient Press Sensor Low Error ....1118
Failure code [CA227] Sensor 2 Supply Volt High Error ....1120
Failure code [CA234] Eng Overspeed ....1121
Failure code [CA238] Ne Speed Sensor Supply Volt Error ....1122
Failure code [CA239] Ne Speed Sens Supply Volt High Error ....1123
Failure code [CA271] IMV/PCV1 Short Error ....1124
Failure code [CA272] IMV/PCV1 Open Error ....1126
Failure code [CA281] Pump Press Balance Error ....1128
Failure code [CA295] Ambient Pressure Sensor In Range Error ....1129
Failure code [CA322] Inj #1(L#1) Open/Short Error ....1130