Suzuki GSX250F Across GSX250FM FN FP FR 1991-1994 Workshop Repair Service Manual PDF - MSZKGSX250OPEK.zip
A full workshop service and repair guide, complete with electrical wiring diagrams, for the Suzuki GSX250F (GSX250FM, GSX250FN, GSX250FP, GSX250FR) Across — packed with every technical detail needed to service, troubleshoot, fix, and rebuild the bike the way trained technicians do.
Inside the Suzuki GSX250F (GSX250FM, GSX250FN, GSX250FP, GSX250FR) Across workshop service repair manual, you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Suzuki GSX250F (GSX250FM, GSX250FN, GSX250FP, GSX250FR) Across Service Manual '91-'94.pdf
PRODUCT DETAILS:
Total Pages: 229 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
Workshop Manual, SUZUKI GSX250F...1
Group Index...1
1. General Information...2
Vin and Serial number lacations...3
Fuel, Oil and Cooling solution Recommendations...3
Fuel...3
Engine Oil...3
Front Fork Oil...3
Brake Fluid...3
Cooling Solution...4
Breaking-in Procedures...4
Cylinder Identification...4
Special Materials...5
Precations and General Instrutions...7
Replacement Parts...7
Specifications...8
2. Periodic Maintenance and Tune-Up Procedures...9
Periodic Maintenance Schedule...10
Periodic Maintenance Chart...10
Lubrication Points...11
Maintenance and Tune-Up Procedures...12
Battery...12
Air Cleaner...13
Exhaust Pipe Bolts...13
Tappet Clearance...14
Spark Plug...15
Engine Oil and Oil Filter...15
Fuel Lines...15
Carburators...16
Cooling System...16
Clutch...17
Drive Chain...18
Brakes...20
Tires...22
Steering...23
Front Fork...23
Rear Suspension...23
Chassis Bolts and Nuts...24
3. Engine...26
Compression Pressure Check...27
Compression Test Procedure...27
Oil Pressure Check...28
Oil Pressure Test Procedure...28
Engine Componenta Removable with Engine in Place...29
Engine Removal and Remounting...30
Engine Removal...30
Engine Remounting...34
Engine Disassembly...35
Engine Components Inspection and Servicing...44
Cylinder Head...44
Valve...45
Camshaft...49
Cam Chain Tensioner...51
Cylinder...51
Piston...52
Piston Ring...53
Piston Pin...54
Conrod...54
Crankshaft...57
Clutch...61
Oil Pump...62
Transmission Gears...62
Engine Reassembly...65
4. Fuel and Lubrication System...80
Fuel Cock...81
Fuel Pump and Fuel Pump Relay...81
Fuel Tank...83
Carburetor...85
Specifications...86
I.D. No. Location...86
Removal and Disassenbly...87
Inspection...89
Reassembly and Remounting...89
Balance of Carburetors...91
Lubrication System...93
5. Cooling System...94
Cooling System...95
Cooling Solution...96
Radiator and Reservoir Tank...96
Thermostat, Water Thermo-gauge and cooling fan switch...99
Water Pump...103
6. Electrical System...107
Ignition System...108
Description...108
Inspection...108
Charging System...112
Description...112
Inspection...114
Starter System...116
Description...116
Removal and Disassembly...116
Inspection...117
Reassembly...118
Starter Relay Inspection...119
Side-stand/ignition Interlock System...119
Description...119
Inspection...121
Front amd Rear Solenoid and Control Unit...122
Inspection...122
Water Temperature Meter...122
Combination Meter...123
Lambs...124
Switches...125
Battery...127
Specifications...127
Initial Charging...127
Servicing...128
Recharging Operation...129
7. Chassis...130
Fairing...131
Removal...131
Remounting...132
Front wheel...133
Removal...133
Inspection and Disassembly...134
Reassembly and Remounting...135
Tire and Wheel...137
Tire Removal...137
Inspection...139
Tire Mountinig...140
Front Brake...142
Brake Pad Replacement...143
Caliper Removal and Diassembly...143
Caliper and Disc Inspection...144
Caliper Reassembly and Remounting...145
Disc Inspection...145
Master Cylinder Removal and Diassembly...145
Master Cylinder Inspection...146
Master Cylinder Reassembly and Remounting...147
Front Fork...148
Removal and Diassembly...148
Inspection...150
Reassembly and Remounting...151
Steering Stem...153
Removal and Diassembly...153
Inspection...155
Reassembly and Remounting...155
Iginition Switch...156
Rear Wheel...158
Removal...158
Inspection and Diassembly...159
Reassembly and Remounting...160
Rear Brake...161
Brake Pad Replacement...161
Caliper Removal and Diassembly...162
Caliper and Disc Inspection...163
Caliper Reassembly and Remounting...163
Master Cylinder Removal and Diassembly...164
Master Cylinder Inspection...165
Master Cylinder Reassembly and Remounting...165
Rear Swingarm and Suspension...166
Removal...166
Inspection and Diassembly...168
Reassembly and Remounting...169
Reassembling Information...170
8. Service Information...171
Troubleshooting...172
Wiring Diagram...179
Wire, Cable and Hose Routing...180
Wire Routing...180
Cable Routing...182
Hose Routing...183
Special Tools...186
Tightening Torque...188
Service Data...191
9. GSX250FN (`92-Model)...198
Specifications...199
Service Data...200
Wiring Diagram...208
Wire Routing...209
Speedometer Cable and Front Brake Hose Routing...210
10. GSX250FP (`93-Model)...211
Specifications...212
Service Data...213
11. GSX250FR (`94-Model)...220
Specifications...221
Service Data...222
Suzuki GSX250F Repair Service Manual 1991-1994