Bobcat S150 S160 S160 Turbo High Flow Skid-Steer Loader Workshop Service Repair & Operation Maintenance Manual PDF - MBOBS150S160.zip

A full workshop and repair guide featuring electrical wiring schematics for the Bobcat S150 and S160 Skid-Steer Loaders, containing every technical detail needed to maintain, troubleshoot, overhaul, and service these machines just like an experienced technician.

The Bobcat S150-S160 Skid-Steer Loader workshop service and repair manual covers:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

902497 (5-12) - S150 Skid-Steer Loader Operation & Maintenance Manual.pdf

902497 (12-06) - S150 Skid-Steer Loader Operation & Maintenance Manual.pdf

902498 (1-13) - S150 Skid-Steer Loader Service Manual.pdf

902498 (3-06) - S150, S160 Turbo Service Manual.pdf

902498 (4-11) - S150 Skid-Steer Loader Service Manual.pdf

902505 (5-12) - S160 Turbo, S160 Turbo High Flow Operation & Maintenance Manual.pdf

902505 (12-06) - S160 Turbo, S160 Turbo High Flow Operation & Maintenance Manual.pdf

902684 (5-12) - S150 Skid-Steer Loader Operation & Maintenance Manual.pdf

902684 (12-06) - S150 Skid-Steer Loader Operation & Maintenance Manual.pdf

902686 (5-12) - S160 Turbo, S160 Turbo High Flow Operation & Maintenance Manual.pdf

902686 (12-06) - S160 Turbo, S160 Turbo High Flow Operation & Maintenance Manual.pdf

902730 (5-11) - S150, S160 Turbo Skid-Steer Loader Service Manual.pdf

902730 (10-12) - S150, S160 Turbo Skid-Steer Loader Service Manual.pdf

904124 (4-08) - S150 Skid-Steer Loader Operation & Maintenance Manual.pdf

904126 (7-09) - S150, S160 Skid-Steer Loader Service Manual.pdf

904128 (4-08) - S160 Skid-Steer Loader Operation & Maintenance Manual.pdf

986566 (7-09) - S150 Skid-Steer Loader Service Manual.pdf

986966 (4-08) - S150 Skid-Steer Loader Operation & Maintenance Manual.pdf

986979 (2-13) - S150 Skid-Steer Loader Operation & Maintenance Manual.pdf

986979 (11-10) - S150 Skid-Steer Loader Operation & Maintenance Manual.pdf

986981 (3-08) - S160 Skid-Steer Loader Operation & Maintenance Manual.pdf

987009 (2-13) - S160 Skid-Steer Loader Operation & Maintenance Manual.pdf

987009 (11-10) - S160 Skid-Steer Loader Operation & Maintenance Manual.pdf

987033 (11-10) - S150 Skid-Steer Loader Service Manual.pdf

987033 (12-12) - S150 Skid-Steer Loader Service Manual.pdf

987034 (9-09) - S160 Skid-Steer Loader Service Manual.pdf

987048 (1-13) - S160 Skid-Steer Loader Service Manual.pdf

987048 (11-10) - S160 Skid-Steer Loader Service Manual.pdf

987054 (10-08) - S150 Skid-Steer Loader Service Manual.pdf

989453 (2-13) - S160 Skid-Steer Loader Operation & Maintenance Manual.pdf

989453 (11-10) - S160 Skid-Steer Loader Operation & Maintenance Manual.pdf

Total Pages: 14,302 pages

File Format: PDF (bookmarked, Searchable, Printable, high quality)

Language: English

6902497 (12-06) - S150 Skid-Steer Loader Operation & Maintenance Manual....3

OPERATOR SAFETY WARNINGS....5

CONTENTS....7

FOREWORD....9

BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED....11

REGULAR MAINTENANCE ITEMS....11

MOTOR OIL....11

SERIAL NUMBER LOCATIONS....12

Loader Serial Number....12

Engine Serial Number....12

DELIVERY REPORT....12

MACHINE IDENTIFICATION....13

FEATURES, ACCESSORIES AND ATTACHMENTS....14

Standard Items....14

Options and Accessories....14

Buckets Available....15

Attachments....15

SAFETY....17

SAFETY INSTRUCTIONS....19

Before Operation....19

Safe Operation Is The Operator’s Responsibility....20

Safe Operation Needs A Qualified Operator....20

Fire Prevention....21

MACHINE SIGNS (DECALS)....22

OPERATING INSTRUCTIONS....25

INSTRUMENT PANEL IDENTIFICATION....27

Left Panel....27

Right Panel (Standard - With Key Switch)....28

Right Panel (Deluxe - With Keyless Start)....29

Option And Field Accessory Panels (If Equipped)....31

Cab Light....32

LIFT ARM BY-PASS CONTROL....32

Operation....32

TRACTION LOCK OVERRIDE....32

Operation....32

ENGINE SPEED CONTROL....33

Operation....33

PARKING BRAKE....33

Operation....33

DRIVING AND STEERING THE LOADER....34

Available Controls Configurations....34

Operation (Standard and ACS)....34

STOPPING THE BOBCAT LOADER....34

Using The Steering Levers....34

SEAT BAR RESTRAINT SYSTEM....35

Operation....35

HYDRAULIC CONTROLS....36

Operation....36

Standard Controls (Also ACS in Foot Pedal Mode)....36

Advanced Control System (ACS) in HAND Control Mode....37

Quick Couplers....38

Releasing Hydraulic Pressure (Loader and Attachment)....38

Auxiliary Hydraulics Button - VARIABLE FLOW....38

Auxiliary Hydraulics Button - MAXIMUM FLOW ONLY....39

Auxiliary Hydraulics Button - DISENGAGE....39

FRONT Auxiliary Hydraulics Operation - VARIABLE FLOW....39

FRONT Auxiliary Hydraulics Operation - MAXIMUM FLOW....39

FRONT Auxiliary Hydraulics Operation - CONTINUOUS FLOW....39

REAR Auxiliary Hydraulics Operation (If Equipped)....40

Attachment Control Device (ACD) (If Equipped)....40

Bucket Position Valve Operation (If Equipped)....40

DAILY INSPECTION....41

Daily Inspection and Maintenance....41

PRE-STARTING PROCEDURES....42

Before Starting The Engine....42

STARTING THE ENGINE (STANDARD PANEL, KEY SWITCH)....44

Procedure....44

STARING THE ENGINE (DELUXE PANEL, KEYLESS START)....46

Procedure....46

Cold Temperature Starting....47

WARMING THE HYDRAULIC/HYDROSTATIC SYSTEM....47

Procedure....47

STOPPING THE ENGINE....48

Procedure....48

MONITORING THE DISPLAY PANEL....49

Standard Panel....49

Deluxe Panel....49

WARNING and SHUTDOWN....49

ATTACHMENTS AND BUCKETS....50

Choosing The Correct Bucket....50

Pallet Forks....51

Hand Lever Bob-Tach - Installing The Bucket Or Attachment....51

Hand Lever Bob-Tach - Removing The Bucket Or Attachment....53

Power Bob-Tach - Installing The Bucket Or Attachment....54

Power Bob-Tach - Removing The Bucket Or Attachment....55

OPERATING PROCEDURE....56

Operating With A Full Bucket....56

Operating With An Empty Bucket....57

Foot Pedal Machines....58

Hand Control Machines (Includes ACS)....60

PARKING THE BOBCAT LOADER....62

Procedure....62

TRANSPORTING THE BOBCAT LOADER....63

Loading Onto Transport Vehicle....63

Fastening To Transport Vehicle....63

TOWING THE LOADER....64

Towing Procedure....64

PREVENTIVE MAINTENANCE....65

MAINTENANCE SAFETY....67

SERVICE SCHEDULE....69

Chart....69

LIFT ARM SUPPORT DEVICE....70

Engaging The Lift Arm Support Device....70

Disengaging The Lift Arm Support Device....71

OPERATOR CAB....72

Raising The Operator Cab....72

Lowering The Operator Cab....73

Cab Door Sensor....73

Emergency Exit....74

SEAT BELT....75

Inspection and Maintenance....75

SEAT BAR RESTRAINT SYSTEM....76

Inspecting The Seat Bar....76

Maintaining The Seat Bar....76

BOCAT INTERLOCK CONTROL SYSTEM (BICS)....77

Inspecting The BICS Controller (Engine Stopped - Key ON)....77

Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)....77

Inspecting The Seat Bar Sensor (Engine RUNNING)....77

Inspecting The Traction Lock (Engine RUNNING)....77

Inspecting The Lift Arm By-Pass Control....77

Inspecting Deactivation Of Lift And Tilt Functions (ACS)....77

REAR DOOR....78

Opening And Closing The Rear Door....78

Adjusting The Rear Door Latch....78

REAR GRILL....79

Removing....79

Installing....79

HEATING SYSTEM....79

Cleaning And Maintenance....79

AIR CLEANER SERVICE....80

Replacing Filter Elements....80

FUEL SYSTEM....81

Fuel Specifications....81

Filling The Fuel Tank....81

Fuel Filter....82

Removing Air From The Fuel System....82

ENGINE LUBRICATION SYSTEM....83

Checking Engine Oil....83

Replacing The Oil And Filter....83

ENGINE COOLING SYSTEM....84

Cleaning The Cooling System....84

Checking Coolant Level And Adding Coolant....84

Replacing The Coolant....85

ALTERNATOR BELT....86

Adjusting The Alternator Belt....86

ELECTRICAL SYSTEM....86

Description....86

Cleaning Battery and Terminals....86

Fuse Location....87

Using A Booster Battery (Jump Starting)....88

Removing And Installing The Battery....89

HYDRAULIC / HYDROSTATIC SYSTEM....90

Checking And Adding Fluid....90

Replacing Hydraulic/Hydrostatic Filter....90

Replacing Hydraulic Fluid and Case Drain Filters....91

Hydraulic Breather....92

TIRE MAINTENANCE....93

Wheel Nuts....93

Rotating....93

Mounting....93

FINAL DRIVE TRANSMISSION (CHAINCASE)....94

Checking And Adding Oil....94

Removing Oil From The Chaincase....94

FAN GEARBOX....95

Checking And Maintaining....95

DRIVE BELT....95

Adjusting The Drive Belt....95

Replacing The Drive Belt....95

SPARK ARRESTOR MUFFLER....96

LUBRICATING THE BOBCAT LOADER....97

Lubrication Locations....97

PIVOT PINS....98

Inspection And Maintenance....98

BOB-TACH (hand lever)....99

Inspection And Maintenance....99

BOB-TACH (POWER) (OPTIONAL)....100

Inspection And Maintenance....100

SYSTEM SETUP & ANALYSIS....101

BICS SYSTEM....103

Troubleshooting Guide....103

DIAGNOSTICS SERVICE CODES....104

Display....104

Number Codes List....105

DELUXE INSTRUMENT PANEL SETUP....109

Deluxe Panel Upgrade....109

Deluxe Panel Setup....110

Passwords (Deluxe)....110

SHUTDOWN FEATURE....112

SERVICE CLOCK RESET....112

MACHINE SIGN TRANSLATIONS....113

SERVICE SCHEDULE (6734534)....115

WARNING (6728539)....116

WARNING (6715944)....117

WARNING (6732696)....117

DANGER (6579509)....118

DANGER (6579639)....118

WARNING (6717343)....119

IMPORTANT (6560573)....119

WARNING (6577754)....120

WARNING (6579528)....120

SPECIFICATIONS....121

LOADER SPECIFICATIONS (S150)....123

Machine Dimensions....123

Performance....124

Controls....124

Engine....124

Hydraulic System....125

Electrical....125

Drive System....126

Capacities....126

Tires....126

ADDITIONAL PUBLICATIONS AND TRAINING MATERIALS....127

WARRANTY....129

6902497 (5-12) - S150 Skid-Steer Loader Operation & Maintenance Manual....131

OPERATOR SAFETY WARNINGS....133

CONTENTS....135

FOREWORD....137

BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED....139

REGULAR MAINTENANCE ITEMS....139

MOTOR OIL....139

SERIAL NUMBER LOCATIONS....140

Loader Serial Number....140

Engine Serial Number....140

DELIVERY REPORT....140

MACHINE IDENTIFICATION....141

FEATURES, ACCESSORIES AND ATTACHMENTS....142

Standard Items....142

Options and Accessories....142

Buckets Available....143

Attachments....143

SAFETY....145

SAFETY INSTRUCTIONS....147

Before Operation....147

Safe Operation Is The Operator’s Responsibility....148

Safe Operation Needs A Qualified Operator....148

Fire Prevention....149

MACHINE SIGNS (DECALS)....150

OPERATING INSTRUCTIONS....153

INSTRUMENT PANEL IDENTIFICATION....155

Left Panel....155

Right Panel (Standard - With Key Switch)....156

Right Panel (Deluxe - With Keyless Start)....157

Option And Field Accessory Panels (If Equipped)....159

Cab Light....160

LIFT ARM BY-PASS CONTROL....160

Operation....160

TRACTION LOCK OVERRIDE....160

Operation....160

ENGINE SPEED CONTROL....161

Operation....161

PARKING BRAKE....161

Operation....161

DRIVING AND STEERING THE LOADER....162

Available Controls Configurations....162

Operation (Standard and ACS)....162

STOPPING THE BOBCAT LOADER....162